Roadbed structure based on regenerated inorganic materials
By using a supporting frame structure and a dense hardened layer to connect precast recycled inorganic material blocks in the roadbed, the problem of low strength and short life of recycled inorganic material roadbeds is solved, achieving a roadbed structure with high strength and long life, and reducing environmental pollution and raw material consumption.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-24
AI Technical Summary
In existing technologies, recycled inorganic materials have low subgrade strength and short service life, making it difficult to guarantee the performance and lifespan of the subgrade.
A supporting frame structure is adopted, in which precast recycled inorganic material blocks are installed and connected by a compacted hardening layer to form an integral structure, including the roadbed base, supporting frame, precast recycled inorganic material blocks, compacted hardening layer and pavement surface layer, and the precast recycled inorganic material blocks replace part of the concrete.
It improves the strength and service life of the roadbed, reduces environmental pollution, saves concrete raw materials, and enhances the overall load-bearing performance.
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Figure CN224031401U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to road construction engineering field, concretely relates to a roadbed structure based on regenerative inorganic material. BACKGROUND
[0002] With the acceleration of urbanization, a large number of infrastructure construction produces rich inorganic waste, such as waste concrete, bricks, slag, etc. Most of the inorganic waste is directly transported to the suburbs and other urban fringe landfills. If these wastes are not effectively utilized, not only a large amount of land resources will be occupied, but also pollution to the environment may be caused.
[0003] It is a popular technology to crush inorganic waste materials and use them for road paving. For example, the patent with publication number CN214497040U, a building waste regenerative inorganic material improved swelling soil roadbed structure, and the patent with publication number CN214613371U, a roadbed structure with water permeability function paved with regenerative inorganic material, all propose the technology of crushing inorganic waste materials and using them for road paving. However, there are still some defects in the existing technology of directly using inorganic materials mixed with other materials as a certain base layer under the road surface. The mixed regenerative inorganic material is difficult to ensure stable performance because it is a recycling of waste materials, which can easily lead to a decrease in the strength of the roadbed and thus reduce the service life of the roadbed.
[0004] Therefore, the existing technology needs to be improved. UTILITY MODEL CONTENT
[0005] The technical problem to be solved by the utility model is the low strength and short service life of the roadbed of the regenerative inorganic material in the prior art. The purpose is to provide a roadbed structure based on regenerative inorganic material, which has the beneficial effects of high roadbed strength and long service life by using corresponding technical means.
[0006] The utility model is implemented by the following technical solutions:
[0007] In the first aspect, the utility model provides a roadbed structure based on regenerative inorganic material, which includes a roadbed base, the top of the roadbed base is provided with a plurality of layers of support frames, the support frames are provided with square installation holes, regenerative inorganic material prefabricated blocks are placed in the installation holes, a dense hardening layer is arranged in the gap between the regenerative inorganic material prefabricated blocks and the installation holes, a road surface layer is arranged on the top of the support frames, the regenerative inorganic material prefabricated blocks are configured as cylinders, the regenerative inorganic material prefabricated blocks include sleeves and regenerative inorganic material blocks in the sleeves, and the surface of the sleeves is provided with fish scale meshes inclined upward.
[0008] Further, in the utility model, the installation hole centers of the support frames of the upper layer and the lower layer are aligned.
[0009] Further, in the utility model, the bottom of the support frame of the last layer is provided with a protrusion, and the top of the support frame of the next layer is provided with a slot for inserting the protrusion.
[0010] Further, in the utility model, the protrusion is located at both sides of the support frame, and the slot is located at both sides of the support frame.
[0011] Further, in the utility model, both ends of the support frame are provided with splicing holes, and the two splicing holes form a complete installation hole after splicing.
[0012] Further, in the utility model, the fish scale mesh is configured as a punched sheet, and the sleeve is provided with a punched hole corresponding to the punched sheet.
[0013] Further, in the utility model, the sleeve is provided with a fixing nail inserted into the inside.
[0014] Further, in the utility model, the area occupied by the recycled inorganic material prefabricated block is greater than the area occupied by the support frame.
[0015] Further, in the utility model, the diameter of the recycled inorganic material prefabricated block is less than the side length of the installation hole.
[0016] Further, in the utility model, the dense hardening layer is configured as a cement layer, and the pavement surface layer is configured as a cement layer or an asphalt layer.
[0017] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0018] The roadbed structure based on recycled inorganic material provided by the utility model comprises a roadbed base, a support frame, a recycled inorganic material prefabricated block, a dense hardening layer and a pavement surface layer, part of the concrete is replaced by the recycled inorganic material prefabricated block, on one hand, the raw materials of the concrete are saved, and on the other hand, the inorganic waste is crushed and mixed with cement to make the recycled inorganic material prefabricated block, so that the pollution to the environment is reduced. The recycled inorganic material prefabricated block is installed in the support frame and is connected by the dense hardening layer, the recycled inorganic material prefabricated block and the support frame form an integral whole, the integral whole has better strength and stress performance, and compared with the traditional mixed inorganic material roadbed, the utility model has a longer service life. BRIEF DESCRIPTION OF DRAWINGS
[0019] The drawings described herein are used to provide further understanding of the embodiments of the utility model and form a part of the application, and do not constitute limitations to the embodiments of the utility model. In the drawings:
[0020] Figure 1The utility model discloses a schematic diagram of roadbed structure based on regenerative inorganic material.
[0021] Figure 2 For Figure 1 The cross section schematic diagram of A-A in the middle;
[0022] Figure 3 The cross section schematic diagram of the side of the support frame of the utility model;
[0023] Figure 4 The cross section schematic diagram of the regenerative inorganic material prefabricated block of the utility model.
[0024] Mark and corresponding part name in the drawing: 1 - roadbed base, 2 - support frame, 201 - installation hole, 202 - splicing hole, 203 - protrusion, 204 - slot, 3 - regenerative inorganic material prefabricated block, 301 - sleeve, 302 - regenerative inorganic material embedded block, 303 - fish scale mesh, 304 - punch hole, 4 - dense hardening layer, 5 - road surface surface layer. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantage of the utility model more clearly, the following will be further detailed with examples and drawings, the schematic implementation and its description of the utility model are only used for explaining the utility model, and do not serve as the limitation of the utility model.The detailed description of the embodiment of the utility model provided in the drawings below is not intended to limit the scope of the claimed utility model, but only represents the selected embodiment of the utility model.Based on the embodiment in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the scope of the utility model protection.
[0026] It should be noted that: similar signs and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.In the description of the embodiment of the utility model, it also needs to be explained that, unless otherwise explicitly defined and limited, if the terms "set", "install", "connect" appear, they should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally connected, can be mechanically connected, can be electrically connected, can be directly connected, or indirectly connected through intermediate medium, can be the communication inside two elements.The above-mentioned terms in the utility model can be understood according to the specific meaning of the specific circumstances by the ordinary skill in the art.
[0027] Example 1
[0028] Example 1 provides a kind of roadbed structure based on regenerative inorganic material, as shown in the drawing, specific structure is as follows description. Figures 1-4
[0029] As shown in Figure 1 and Figure 2 illustrated, the roadbed structure based on the recycled inorganic material of the embodiment 1 mainly includes five parts of a roadbed base 1, a support frame 2, a recycled inorganic material prefabricated block 3, a dense hardening layer 4 and a road surface surface layer 5, wherein the roadbed base 1 serves as a bottom layer, the support frame 2, the recycled inorganic material prefabricated block 3 and the dense hardening layer 4 serve as main support layers, and the road surface surface layer 5 serves as a top layer.
[0030] Further, as shown in Figure 2 , the roadbed base 1 is paved with gravel and compacted by a road roller. As shown in Figure 1 and Figure 2 , the support frame 2 can be a prefabricated cement frame, which is formed in advance in a cement plant and has good support strength, so that it can be directly used after being transported to the construction site, thereby improving the construction efficiency. As shown in Figure 1 , the support frame 2 is composed of a plurality of longitudinal and transverse intersecting cement plates, and square installation holes 201 are formed in the inside of the support frame 2, and a plurality of installation holes 201 are arranged in the support frame 2.
[0031] Further, as shown in Figure 1 , four splicing holes 202 are arranged on the left side of the support frame 2, and four splicing holes 202 are also arranged on the right side of the support frame 2, when two support frames 2 are closely paved along the roadbed base 1, the splicing holes 202 of the two support frames 2 are close to alignment, the splicing hole 202 is half the size of the installation hole 201, and the two splicing holes 202 form a complete installation hole 201 after splicing.
[0032] In some embodiments of the embodiment, the recycled inorganic material prefabricated block 3 is also prefabricated in a cement plant, thereby improving the efficiency of road site construction. As shown in Figure 1 and Figure 4 , the recycled inorganic material prefabricated block 3 mainly includes two parts of a sleeve 301 and a recycled inorganic material embedded block 302, the sleeve 301 can be made of a metal material, and a fish scale mesh 303 inclined to the upper side is arranged on the outer surface of the sleeve 301, a plurality of fish scale meshes 303 are uniformly distributed on the outer surface of the sleeve 301, and the fish scale mesh 303 is similar to a fish scale shape.
[0033] Further, as shown in Figure 4 , the recycled inorganic material prefabricated block 3 is mixed with cement after the inorganic waste material is crushed, and then poured into the sleeve 301 after stirring, and solidified and formed in the sleeve 301 after a period of time, so that the sleeve 301 and the recycled inorganic material embedded block 302 form an integral whole.
[0034] It should be noted that, as shown in Figure 1As shown, the sleeve 301 can be punched by a puncher to form punched pieces (i.e. fish scale mesh 301), and punched holes 304 are formed at the positions where the sleeve 301 is punched. Before pouring, the punched holes 304 and the gaps of the punched pieces can be blocked by clay, and the inorganic waste material mixed cement has certain viscosity, so that the inorganic waste material mixed cement will not flow out of the punched holes 304 after pouring, and can be normally solidified and formed. After forming, the dry clay can be knocked off.
[0035] In this embodiment, fixed nails can also be inserted into the side wall of the sleeve 301 and extend into the inside of the sleeve 301. After pouring, the fixed nails and the regenerated inorganic material block 302 are fixed, and the sleeve 301 and the regenerated inorganic material block 302 are more stable.
[0036] In combination Figure 1 As shown, since the maximum diameter of the regenerated inorganic material precast block 3 is smaller than the side length of the installation hole 201, the regenerated inorganic material precast block 3 can be directly placed into the installation hole 201 during installation. Since the fish scale mesh 303 is inclined upward, it can be placed into the installation hole 201 by knocking. After being placed, a dense hardening layer 4 is arranged in the gap between the regenerated inorganic material precast block 3 and the installation hole 201. The dense hardening layer 4 is a cement layer, which is vibrated and compacted after the installation hole 201 is filled with cement, and the support frame 2 and the regenerated inorganic material precast block 3 form an integral whole after solidification.
[0037] It should be noted that for ordinary pavement, the area occupied by the regenerated inorganic material precast block 3 is greater than the area occupied by the support frame 2, the size of the installation hole 201 is increased, and the use of the material of the support frame 2 is reduced, thereby further saving raw materials.
[0038] The pavement surface layer 5 is a cement layer or an asphalt layer, which is laid on the top of the support frame 2 and the regenerated inorganic material precast block 3.
[0039] Embodiment 2
[0040] In this embodiment, the support frame 2 can be provided in two layers to increase the height of the regenerated inorganic material-based roadbed structure.
[0041] In combination Figure 3 As shown, the protrusions 203 are installed at the bottom of the side edges (specifically, the side edges of the two sides of the road) of the upper layer of support frames 2, and the insertion slots 204 are provided at the top of the side edges (specifically, the side edges of the two sides of the road) of the lower layer of support frames 2. When the upper layer of support frames 2 is installed, the protrusions 203 are inserted into the insertion slots 204 in alignment, which plays a good fixing role.
[0042] In comparison Figure 1 When the upper layer of support frames 2 is installed, the upper layer of support frames 2 is staggered with the lower layer of support frames 2, so that the longitudinal plates of the upper layer of support frames 2 are aligned with the centers of the installation holes 201 of the lower layer of support frames 2. The staggered structure is more stable.
[0043] The working principle of the roadbed structure based on the recycled inorganic material is as follows:
[0044] The roadbed structure based on the recycled inorganic material comprises a roadbed base 1, a support frame 2, a recycled inorganic material prefabricated block 3, a dense hardening layer 4 and a road surface layer 5. The recycled inorganic material prefabricated block 3 is used to replace part of the concrete, which saves the concrete raw materials and reduces the pollution to the environment. The recycled inorganic material prefabricated block 3 is installed in the support frame 2 and is connected by the dense hardening layer 4. The recycled inorganic material prefabricated block 3 and the support frame 2 form an integral whole, which has better strength and stress performance and has a longer service life compared with the traditional mixed inorganic material roadbed.
[0045] In summary, the roadbed structure based on the recycled inorganic material comprises a roadbed base 1, a support frame 2, a recycled inorganic material prefabricated block 3, a dense hardening layer 4 and a road surface layer 5. The recycled inorganic material prefabricated block 3 is used to replace part of the concrete, which saves the concrete raw materials and reduces the pollution to the environment. The recycled inorganic material prefabricated block 3 is installed in the support frame 2 and is connected by the dense hardening layer 4. The recycled inorganic material prefabricated block 3 and the support frame 2 form an integral whole, which has better strength and stress performance and has a longer service life compared with the traditional mixed inorganic material roadbed.
[0045] In summary, the roadbed structure based on the recycled inorganic material comprises a roadbed base 1, a support frame 2, a recycled inorganic material prefabricated block 3, a dense hardening layer 4 and a road surface layer 5. The recycled inorganic material prefabricated block 3 is used to replace part of the concrete, which saves the concrete raw materials and reduces the pollution to the environment. The recycled inorganic material prefabricated block 3 is installed in the support frame 2 and is connected by the dense hardening layer 4. The recycled inorganic material prefabricated block 3 and the support frame 2 form an integral whole, which has better strength and stress performance and has a longer service life compared with the traditional mixed inorganic material roadbed.
[0046] The above specific embodiments explain the purpose, technical scheme and beneficial effects of the present application in further detail, and it should be understood that the above description is only a specific embodiment of the present application and is not used to limit the protection scope of the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A roadbed structure based on recycled inorganic materials, characterized in that, The system includes a roadbed base (1), the top of which is provided with several layers of support frames (2), the support frames (2) are provided with square placement holes (201), the placement holes (201) are filled with recycled inorganic material prefabricated blocks (3), the gap between the recycled inorganic material prefabricated blocks (3) and the placement holes (201) is provided with a dense hardening layer (4), the top of the support frames (2) is provided with a road surface layer (5), the recycled inorganic material prefabricated blocks (3) are configured in a cylindrical shape, the recycled inorganic material prefabricated blocks (3) include a sleeve (301) and recycled inorganic material inserts (302) inside the sleeve (301), the surface of the sleeve (301) is provided with fish scale mesh (303) that is inclined upwards.
2. The roadbed structure based on recycled inorganic materials according to claim 1, characterized in that, The upper layer support frame (2) and the lower layer support frame (2) are aligned with the center of the mounting hole (201).
3. The roadbed structure based on recycled inorganic materials according to claim 2, characterized in that, The bottom of the upper support frame (2) is provided with a protrusion (203), and the top of the lower support frame (2) is provided with a slot (204) for the protrusion to be inserted.
4. The roadbed structure based on recycled inorganic materials according to claim 3, characterized in that, The protrusions (203) are located on both sides of the support frame (2), and the slots (204) are located on both sides of the support frame (2).
5. The roadbed structure based on recycled inorganic materials according to claim 1, characterized in that, The support frame (2) has splicing holes (202) at both ends, and the two splicing holes (202) are spliced together to form a complete mounting hole (201).
6. The roadbed structure based on recycled inorganic materials according to claim 1, characterized in that, The fish scale mesh (303) is configured as a stamped sheet, and the sleeve (301) is provided with a stamping hole (304) corresponding to the part of the stamped sheet.
7. The roadbed structure based on recycled inorganic materials according to claim 1, characterized in that, The sleeve (301) is provided with a fixing pin that is inserted inside.
8. The roadbed structure based on recycled inorganic materials according to claim 1, characterized in that, The area occupied by the precast recycled inorganic material block (3) is larger than the area occupied by the support frame (2).
9. The roadbed structure based on recycled inorganic materials according to claim 1, characterized in that, The diameter of the precast recycled inorganic material block (3) is smaller than the side length of the mounting hole (201).
10. The roadbed structure based on recycled inorganic materials according to any one of claims 1-9, characterized in that, The compacted hardened layer (4) is configured as a cement layer, and the road surface layer (5) is configured as a cement layer or an asphalt layer.