Intelligent concrete heat preservation curing formwork

By using an asymmetrical design between the inner and outer panels of the concrete formwork and an internal heating system, the problem of long demolding time for concrete formwork in winter was solved, achieving efficient heat preservation and improving the speed of concrete strength development.

CN224032147UActive Publication Date: 2026-03-24CHINA CONSTRUCTION WESTERN CONSTRUCTION GROUP NO 8 (SHANGHAI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing concrete formwork cannot effectively guarantee demolding time and heat preservation in winter, resulting in slow concrete strength development and long demolding time.

Method used

The intelligent concrete insulation and curing formwork adopts a high thermal conductivity material layer on the inner side panel that is in contact with the concrete, and a low thermal conductivity material layer on the outer side panel. The inner and outer side panels are connected by metal materials. The inner cavity is filled with liquid and equipped with heating rods and temperature sensors. The heating rods are controlled by a power controller to maintain a suitable temperature.

Benefits of technology

In low-temperature winter environments, it effectively improves the strength development speed of concrete, shortens the demolding time, and enhances the thermal insulation effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224032147U_ABST
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Abstract

The utility model discloses an intelligent concrete heat preservation and maintenance formwork, relates to the field of concrete, and aims at providing the intelligent concrete heat preservation and maintenance formwork which can effectively solve the problems that in winter, the concrete strength development is slow, and the formwork removal time is long. The intelligent concrete heat preservation curing formwork comprises a concrete heat preservation mold plate and a power supply control part, the concrete heat preservation mold plate comprises an inner side plate close to one side of concrete and an outer side plate close to one side of an air end, and the face, directly making contact with the concrete, of the inner side plate is a high-heat-conduction material layer. The other faces of the inner side plate and the outer side plate are low-heat-conduction material layers, the interior of the concrete heat preservation mold plate is a hollow inner cavity, the inner cavity is filled with liquid, a heating rod is arranged in the inner cavity, the power supply control part comprises a temperature sensor, and the temperature sensor is located in the inner cavity.
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Description

TECHNICAL FIELD

[0001] The utility model relates to concrete technical field especially, and it is a kind of intelligent concrete heat preservation maintenance template. BACKGROUND

[0002] Concrete pouring refers to the process of pouring concrete into a mold until plasticization.In the actual construction process, concrete formwork is usually needed as an auxiliary tool for concrete pouring.Concrete formwork refers to a complete set of structural system for new concrete molding formwork and supporting formwork.In today's concrete technology field, concrete curing at construction site mostly uses ordinary formwork made of wood, steel or aluminum, and concrete curing and form removal time is often delayed due to temperature in winter construction, which further delays project progress.

[0003] The concrete heat preservation cotton formwork of CN214658757U covers the concrete formwork by lower platform, and covers the heat preservation layer material on upper platform, so that the cavity formed by upper platform between the heat preservation layer and concrete contains air, increasing the heat preservation effect of heat preservation layer.The concrete heat preservation formwork is simple to operate and highly practical, can change size according to different concrete formwork, and meets different construction needs.The structural material can be made of engineering plastic or old steel formwork, which is environmentally friendly and inexpensive, and can be easily disassembled and replaced with heat preservation material according to needs.Meanwhile, since the heat preservation layer does not directly contact the concrete that needs to be preserved, the cold bridge phenomenon caused by heat conduction through directly contacted locking bolts is avoided, and the heat preservation effect is greatly enhanced.However, since the cavity formed by upper platform between the heat preservation layer and concrete contains air, although the heat preservation effect of heat preservation layer is increased, the concrete cannot be preserved in winter, and the concrete cannot be provided with corresponding heat and temperature in time. SUMMARY

[0004] The technical problem to be solved by the utility model is that the concrete formwork in the prior art cannot effectively ensure the concrete form removal time in winter, and cannot ensure the heat preservation effect of the formwork on concrete in winter, so a kind of intelligent concrete heat preservation maintenance template is provided, which can effectively alleviate the problems of slow development of concrete strength in winter and long form removal time.

[0005] The utility model discloses a kind of intelligent concrete heat preservation maintenance templates, including concrete heat preservation mould plate and power supply control part, concrete heat preservation mould plate includes the inner side plate of the side close to concrete and the outer side plate of the side close to air end, the face of inner side plate directly contacted with concrete is high heat-conducting material layer, other face of inner side plate and outer side plate are all low heat-conducting material layer, the inside of concrete heat preservation mould plate is hollow inner chamber, inner chamber is filled with liquid, heating rod is provided in inner chamber, power supply control part includes temperature sensor, temperature sensor is located in inner chamber interior.

[0006] The utility model discloses an intelligent concrete heat preservation and maintenance template, wherein the surface of the inner side plate directly contacting with the concrete is an aluminized material layer.

[0007] The utility model discloses an intelligent concrete heat preservation and maintenance template, wherein the inner side plate and the outer side plate are connected through a metal material.

[0008] The utility model discloses an intelligent concrete heat preservation and maintenance template, wherein the metal material is connected with the inner side plate and the outer side plate by welding.

[0009] The utility model discloses an intelligent concrete heat preservation and maintenance template, wherein the metal material is titanium alloy material.

[0010] The utility model discloses an intelligent concrete heat preservation and maintenance template, wherein two concrete heat preservation mold plates are connected through a connecting piece, and the inner side plates of the two concrete heat preservation mold plates all face the concrete.

[0011] The utility model discloses an intelligent concrete heat preservation and maintenance template, wherein the liquid in the inner cavity is pure water or calcium chloride solution.

[0012] The utility model discloses an intelligent concrete heat preservation and maintenance template, wherein the temperature sensor is connected with a power supply controller through an information transmission line, and the power supply controller is connected with a heating rod through a power supply line.

[0013] The utility model discloses an intelligent concrete heat preservation and maintenance template, wherein the power supply controller is connected with an electricity connection plug through a wire.

[0014] The utility model discloses an intelligent concrete heat preservation and maintenance template, which is different from the prior art in that the concrete heat preservation mold plate can realize the heat preservation effect of the concrete temperature by heating the liquid in the concrete heat preservation mold plate, especially in low temperature environment such as winter, which can effectively alleviate the problems of slow development of concrete strength and long form removal time. The inner and outer sides of the concrete heat preservation mold plate adopt asymmetric plates, the inner side plate contacting with the concrete is a high thermal conductivity material layer, and the outer side plate contacting with the air is a low thermal conductivity material layer, which further enhances the heating and heat preservation effect.

[0015] The utility model discloses an intelligent concrete heat preservation and maintenance template, which is different from the prior art in that the concrete heat preservation mold plate can realize the heat preservation effect of the concrete temperature by heating the liquid in the concrete heat preservation mold plate, especially in low temperature environment such as winter, which can effectively alleviate the problems of slow development of concrete strength and long form removal time. The inner and outer sides of the concrete heat preservation mold plate adopt asymmetric plates, the inner side plate contacting with the concrete is a high thermal conductivity material layer, and the outer side plate contacting with the air is a low thermal conductivity material layer, which further enhances the heating and heat preservation effect. DRAWINGS

[0016] Fig. 1 It is the use state diagram of the utility model discloses an intelligent concrete heat preservation and maintenance template;

[0017] Fig. 2 It is the structure schematic diagram of the concrete heat preservation mold plate in the utility model discloses an intelligent concrete heat preservation and maintenance template.

[0018] Fig. 3 Fig. 1 is a structural schematic diagram of a concrete heat preservation mold plate in the intelligent concrete heat preservation and curing template according to the present application;

[0019] In the figure, the marks are as follows: 1-concrete heat preservation mold plate; 2-metal material; 3-inner side plate; 4-outer side plate; 5-inner cavity; 6-heating rod; 7-temperature sensor; 8-information transmission line; 9-power supply controller; 10-electricity connection plug. DETAILED DESCRIPTION

[0020] The following examples are used to illustrate the present application, but are not used to limit the scope of the present application.

[0021] Embodiment

[0022] As shown in Figs. 1-3 Fig. 1 is a structural schematic diagram of a concrete heat preservation mold plate in the intelligent concrete heat preservation and curing template according to the present application. The intelligent concrete heat preservation and curing template comprises a heat preservation template part and a power supply control part. The power supply control part is used for controlling the temperature of the heat preservation template part.

[0023] The heat preservation template part comprises two concrete heat preservation mold plates 1 located at both sides. The concrete heat preservation mold plate 1 comprises two side plates. The mold plate close to the concrete side is an inner side plate 3. The surface of the inner side plate 3 directly contacting the concrete is a high-thermal-conductivity material layer, which is an aluminum-plated material layer in this embodiment, and can also be copper in other embodiments. The other part of the inner side plate 3 is a low-thermal-conductivity material layer, which can facilitate heat conduction to the concrete. The mold plate close to the air side is an outer side plate 4, which is composed of a low-thermal-conductivity material layer, which can effectively reduce the conduction of solution temperature to the air. The inner side plate 3 and the outer side plate 4 are connected together through a metal material 2, forming a complete closed side plate. The connection mode of the metal material and the side plate can be welding. The metal material adopts a low-thermal-conductivity material, which is similar to the low-thermal-conductivity material layer, and can adopt a low-thermal-conductivity alloy metal material such as titanium alloy. The two concrete heat preservation mold plates 1 can be fixedly connected through a connecting piece or movably connected according to the needs of the use scene.

[0024] The concrete heat preservation mold plate 1 has a hollow inner cavity 5. A plurality of heating rods 6 are installed in the inner cavity 5. The heating rods 6 are uniformly distributed in the inner cavity 5, and the distribution density can be adjusted according to the heating power of the heating rods 6. When the heating power is high, the distribution density can be reduced; when the heating power is low, the distribution density can be increased. In this embodiment, the heating rods 6 are inserted from the top of the concrete heat preservation mold plate 1, and the heating part thereof extends into the interior of the concrete heat preservation mold plate 1. The interface of the insertion needs to be sealed and insulated. The inner cavity 5 is filled with a solution with high specific heat capacity and low thermal conductivity, such as pure water or high-concentration calcium chloride solution. The heating rods 6 can heat the solution in the inner cavity 5 when powered on.

[0025] The power supply control part comprises a temperature sensor 7. In the embodiment, the temperature sensor 7 is inserted from the bottom of the concrete heat preservation mold plate 1, and the interface where the temperature sensor 7 is inserted needs to be sealed and insulated. The temperature sensor 7 is connected with the power supply controller 9 through an information transmission wire 8, and is used to transmit temperature data to the power supply controller 9. The temperature sensor 7 has high sensitivity, and can effectively transmit solution temperature information to the power supply controller 9. The power supply controller 9 is connected with the heating rod 6 through a power supply wire, and is used to supply power to the heating rod 6. The power supply controller 9 is also connected with an electric plug 10 through a wire, and is used to connect an external power supply. The power supply controller 9 adopts an existing device, and is used to control the working state of the heating rod 6 according to the comparison result of the preset temperature range and the temperature signal. The specific structure of the power supply controller 9 is not within the protection scope of the utility model.

[0026] In the working process of the intelligent concrete heat preservation and maintenance mold plate, the concrete heat preservation mold plate 1 is spliced first, then the electric plug 10 is inserted into the power supply equipment, an external control switch is turned on, the temperature is set to a predetermined temperature range at the temperature setting position in the power supply controller 9, then concrete is poured into a component position to be poured, the concrete is directly contacted with the high-thermal-conductivity material layer, the heating rod 6 in the inner cavity 5 of the concrete heat preservation mold plate 1 continuously heats the liquid in the inner cavity 5, when the temperature of the liquid reaches the upper limit of the predetermined temperature range, the power supply controller 9 controls the power supply controller 9 to cut off the power supply of the heating rod 6 according to the temperature information transmitted by the temperature sensor 7, when the temperature of the liquid in the inner cavity 5 of the heat preservation mold plate reaches the lower limit of the predetermined temperature, the power supply controller 9 controls the power supply controller 9 to start the power supply of the heating rod 6 according to the temperature information transmitted by the temperature sensor 7, and the temperature is heated to the upper limit of the predetermined temperature again. The predetermined temperature range in the power supply controller 9 can be set according to the concrete suitable strength development temperature. After the concrete is continuously heat preserved to the required form removal and maintenance time, the mold can be removed.

[0027] The intelligent concrete heat preservation and maintenance mold plate can heat the liquid in the concrete heat preservation mold plate to achieve the heat preservation effect on the concrete temperature, especially in the low-temperature environment such as winter, and can effectively alleviate the problems of slow concrete strength development and long form removal time. The inner side and the outer side of the concrete heat preservation mold plate adopt asymmetric plates, the inner side plate in contact with the concrete is a high-thermal-conductivity material layer, and the outer side plate in contact with air is a low-thermal-conductivity material layer, and the heating and heat preservation effects are further enhanced.

[0028] Although the utility model has been described in detail above with general description and specific embodiments, some modifications or improvements can be made on the basis of the utility model, which is obvious to those skilled in the art. Therefore, these modifications or improvements made on the basis of not deviating from the spirit of the utility model all belong to the range of protection required by the utility model.

Claims

1. An intelligent concrete thermal insulation and curing formwork, characterized in that: The system includes a concrete insulation mold plate and a power supply control unit. The concrete insulation mold plate includes an inner plate near the concrete and an outer plate near the air end. The surface of the inner plate that is in direct contact with the concrete is made of a high thermal conductivity material layer, while the other surfaces of the inner plate and the outer plate are made of a low thermal conductivity material layer. The interior of the concrete insulation mold plate is a hollow cavity filled with liquid and a heating rod is installed inside the cavity. The power supply control unit includes a temperature sensor located inside the cavity.

2. The intelligent concrete thermal insulation and curing formwork according to claim 1, characterized in that: The inner side plate has an aluminum-plated material layer on the surface that directly contacts the concrete.

3. The intelligent concrete thermal insulation and curing formwork according to claim 1, characterized in that: The inner and outer side plates are connected by a metal material.

4. The intelligent concrete thermal insulation and curing formwork according to claim 3, characterized in that: The metal material is connected to the inner and outer side plates by welding.

5. The intelligent concrete thermal insulation and curing formwork according to claim 3, characterized in that: The metal material is a titanium alloy.

6. The intelligent concrete thermal insulation and curing formwork according to claim 1, characterized in that: The two concrete insulation mold plates are connected by connectors, and the inner side plates of both concrete insulation mold plates face the concrete.

7. The intelligent concrete thermal insulation and curing formwork according to claim 1, characterized in that: The liquid in the inner cavity is pure water or calcium chloride solution.

8. The intelligent concrete thermal insulation and curing formwork according to claim 1, characterized in that: The temperature sensor is connected to the power controller via an information transmission line, and the power controller is connected to the heating rod via a power supply line.

9. The intelligent concrete thermal insulation and curing formwork according to claim 8, characterized in that: The power supply controller is connected to a power plug via a wire.