Manual test anti-empty PIN jig

Abstract

The utility model relates to the technical field of electronic manufacturing, and discloses a manual test empty PIN prevention jig which comprises a support, a vertical frame and a top box, the top box is fixedly connected to the top end of the vertical frame, a power source and optical fiber sensing modules are arranged in the top box, and the optical fiber sensing modules are electrically connected. According to the manual test anti-empty PIN jig, the stability is ensured by tight and reasonable connection among all parts, and the interference of external factors on a detection result is effectively reduced, so that the detection accuracy is improved. In the aspect of cooperative work of the power supply and the optical fiber sensing module, the power supply stably supplies power to the optical fiber sensing module, normal operation of the optical fiber sensing module is guaranteed, the optical fiber amplifier amplifies optical signals received by the sensor probe, signal strength and definition are enhanced, and subsequent analysis and judgment are facilitated. And the indication module directly feeds back a detection result through an indication lamp and a buzzer, so that an operator can quickly know the condition.

Description

TECHNICAL FIELD

[0001] The utility model relates to electronic manufacturing technical field, concretely is manual test anti -hole PIN fixture. BACKGROUND

[0002] With the rapid development of modern electronic technology, the manufacturing process of electronic products is increasingly complex, and the quality of the circuit board as the core component of the electronic product directly affects the performance and reliability of the product. In the production process of the circuit board, welding is a crucial link. The traditional welding method mainly relies on manual operation, and the worker observes whether the pins of the components on the circuit board have poor welding (such as anti-hole PIN) by naked eye. However, with the development of electronic products towards miniaturization and high density, the components on the circuit board are more and more, and the pin pitch is smaller and smaller, and the traditional manual detection method faces great challenges.

[0003] Firstly, manual detection is prone to visual fatigue, leading to missed detection or misjudgment. Long time staring at the tiny components on the circuit board for observation, the detection personnel is easy to produce fatigue, thereby neglecting some subtle defects. Moreover, the visual resolution of human is limited, and it is difficult to accurately identify very small components or extremely subtle welding defects. This makes some circuit boards with anti-hole PIN (i.e. the pins of the components are not correctly welded, forming a hollow or virtual welding) may flow into the next production process, bringing potential risks to product quality. Secondly, manual detection is low in efficiency and cannot meet the needs of large-scale production. In modern electronic manufacturing industry, production efficiency is one of the key factors of enterprise competitiveness. The traditional way of manually detecting each welding point on the circuit board is extremely slow, especially when facing a large number of circuit boards for detection, which will seriously restrict the overall efficiency of the production line. This not only increases the production cost, but also may lead to the extension of product delivery cycle, which cannot meet the market demand in time.

[0004] Therefore, it is necessary to provide a manual test anti-hole PIN fixture. CONTENT OF THE UTILITY MODEL

[0005] In view of the deficiency of prior art, the utility model provides a manual test anti-hole PIN fixture, which has the advantages of convenient clamping and fixing of the PCB for detection and improving the efficiency, solving the problems in the background art.

[0006] The utility model provides following technical scheme: Manual test anti -air PIN fixture, including support, vertical frame and top box: The top box fixed connection is in the top of vertical frame, the inside of top box is provided with power and fiber sensing module, fiber sensing module and fiber sensing module electric connection, the inside of fiber sensing module is provided with fiber amplifier, the inside of support is provided with sensor probe, the inner wall of vertical frame is provided with connecting port, sensor probe links to each other with fiber sensing module through connecting port, the side surface of top box is fixedly connected with pilot lamp and buzzer, and all are electrically connected with fiber sensing module, the bottom of vertical frame is fixedly connected with support, the top of support is equipped with the sliding slot, the inside of sliding slot is connected with the clamping block of sliding, the inboard of clamping block is equipped with rubber fixed block, the bottom of clamping block is fixedly connected with moving block, and moving block is located in the inside of support, the inner wall of support is fixedly connected with guide rod, and moving block is slidably connected on the surface of guide rod.

[0007] Preferably, the model of the power supply is DC12V-24V, which supplies power for the fiber sensing module.

[0008] Preferably, the model of the fiber amplifier is E3X-NA11.

[0009] Preferably, the inner walls of the two sides of the vertical frame are fixedly connected with mounting rails, and the mounting rails are slidably connected with the edges of the sensor probe.

[0010] Preferably, the rubber fixed block is black, one side surface of the rubber fixed block is fixedly connected with a sliding rod, the sliding rod is slidably inserted into the clamping block, a spring is movably connected to the surface of the sliding rod, one end of the spring is fixedly connected to the side surface of the clamping block, and the other end of the sliding rod is fixedly connected to the end of the spring.

[0011] Preferably, the inner wall of the support is rotatably connected with a bidirectional threaded rod, the moving block is threadedly connected to the surface of the bidirectional threaded rod, one end of the bidirectional threaded rod is fixedly connected with a belt pulley one, the bottom of the support is fixedly connected with a motor, the output shaft of the motor is fixedly connected with a belt pulley two, and the belt pulley two is drivingly connected with the belt pulley one through a synchronous belt.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The manual test anti-aircraft PIN jig has close and reasonable connection among components, which ensures stability, effectively reduces interference of external factors on detection results, and thus improves detection accuracy. In the cooperative work of the power supply and the optical fiber sensing module, the power supply stably supplies power for the optical fiber sensing module, guarantees normal operation, the optical fiber amplifier amplifies the optical signal received by the sensor probe, enhances signal strength and clarity, and is convenient for subsequent analysis and judgment. The indication module intuitively feeds back the detection result through the indicator light and the buzzer, so that the operator can quickly understand the situation. The combination of the clamping block and the moving block can be flexibly adjusted to adapt to circuit boards and components of different sizes and shapes, and the height adjustment function driven by the bidirectional threaded rod can meet the detection needs of circuit boards of different sizes, which has strong universality and wide applicability, and provides a powerful guarantee for quality control in the electronic manufacturing field. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0015] Figure 1 It is a schematic diagram of the overall structure of the device of the present application.

[0016] Figure 2 It is a schematic diagram of the top box structure of the present application.

[0017] Figure 3 It is a schematic diagram of the vertical frame structure of the present application.

[0018] Figure 4 It is a schematic diagram of the clamping block structure of the present application.

[0019] In the drawings, the component list represented by each number is as follows:

[0020] 100, support; 101, guide rod; 102, bidirectional threaded rod; 103, pulley one; 104, motor; 105, pulley two; 106, synchronous belt;

[0021] 200, vertical frame; 201, connecting port; 202, mounting rail; 203, sliding groove;

[0022] 300, top box; 301, power supply; 302, optical fiber sensing module; 303, optical fiber amplifier; 304, indicator light; 305, buzzer;

[0023] 400, sensor probe;

[0024] 500, clamp block; 501, moving block; 502, rubber fixing block; 503, slide rod; 504, spring. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0026] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the utility model will be further described in detail below with reference to the drawings and specific embodiments.

[0027] In the production process of various electronic products, such as mobile phones, computers, tablet computers, smart home appliances, etc., the components on the circuit board need to be strictly quality tested. The jig can be widely used in the production line of these products to conduct comprehensive anti-empty PIN detection on the circuit board, to ensure that the product quality meets the high standard requirements. By improving the yield of products, reducing the product failure and after-sales maintenance cost caused by the anti-empty PIN problem, and improving the market competitiveness of enterprises.

[0028] With the development of electronic products towards miniaturization and high density, the components on the circuit board are more and more, and the pin pitch is smaller and smaller, so the traditional detection method has been difficult to meet the production demand.

[0029] Reference Figures 1-4As shown, the manual test anti-air PIN jig comprises a support 100, a vertical frame 200 and a top box 300: the top box 300 is fixedly connected to the top end of the vertical frame 200, and the inside of the top box 300 is provided with a power supply 301 and an optical fiber sensing module 302, and the optical fiber sensing module 302 is electrically connected to the optical fiber sensing module 302. This connection mode ensures that the optical fiber sensing module 302 can continuously and stably receive electric energy during work, thereby ensuring its normal operation and improving the efficiency and accuracy of detection. At the same time, the optical fiber amplifier 303 is arranged in the inside of the optical fiber sensing module 302, which can timely and effectively amplify the optical signal received by the optical fiber sensor probe 400, further enhancing the strength and clarity of the detection signal, which is conducive to subsequent signal analysis and judgment. The inside of the optical fiber sensing module 302 is provided with an optical fiber amplifier 303, the inside of the support 100 is provided with a sensor probe 400, the inner wall of the vertical frame 200 is provided with a connecting port 201, and the sensor probe 400 is connected to the optical fiber sensing module 302 through the connecting port 201. This connection mode ensures the stability and efficiency of the optical signal during transmission, reducing the possibility of signal loss and interference. The sensor probe 400 can accurately receive the optical signal reflected by the pins of the components on the circuit board and transmit it to the optical fiber sensing module 302 for processing, thereby realizing accurate detection of the anti-air PIN condition. The side of the top box 300 is fixedly connected with an indicating lamp 304 and a buzzer 305, and both are electrically connected with the optical fiber sensing module 302. When the optical fiber sensing module 302 detects the anti-air PIN condition on the circuit board, it can timely prompt the operating personnel through the bright and dark state of the indicating lamp 304 and the sound of the buzzer 305, and intuitively feedback the detection result. This intuitive display and feedback mode enables the operator to quickly understand the detection situation without complex operation and judgment, improving the efficiency and convenience of detection. The support 100 is fixedly connected to the bottom end of the vertical frame 200, and the top end of the support 100 is provided with a sliding groove 203. The sliding groove 203 is slidably connected with a clamping block 500, and the inner side of the clamping block 500 is provided with a rubber fixing block 502. The bottom end of the clamping block 500 is fixedly connected with a moving block 501, and the moving block 501 is located in the inside of the support 100. The inner wall of the support 100 is fixedly connected with a guide rod 101, and the moving block 501 is slidably sleeved on the surface of the guide rod 101.

[0030] Further preferably, the model of the power supply 301 is DC12V-24V, which supplies power to the optical fiber sensing module 302.

[0031] Further preferably, the model of the optical fiber amplifier 303 is E3X-NA11.

[0032] Further preferably, the two inner walls of the vertical frame 200 are fixedly connected with mounting rails 202, and the mounting rails 202 are slidably connected with the edges of the sensor probe 400. This facilitates the replacement of the sensor probe 400.

[0033] Further preferably, the rubber fixing block 502 is black, one side surface of the rubber fixing block 502 is fixedly connected with a sliding rod 503, the sliding rod 503 is slidingly inserted into the inside of the clamping block 500, a spring 504 is movably sleeved on the surface of the sliding rod 503, one end of the spring 504 is fixedly connected with the side surface of the clamping block 500, and the other end of the sliding rod 503 is fixedly connected with the end of the spring 504. The elastic force of the spring 504 enables the rubber fixing block 502 to be closely attached to the circuit board, thereby increasing the fixing stability of the circuit board, preventing the circuit board from moving or shaking during detection, and affecting the accuracy of the detection result.

[0034] Further preferably, the inner wall of the support 100 is rotatably connected with a bidirectional threaded rod 102, the moving block 501 is threadedly sleeved on the surface of the bidirectional threaded rod 102, one end of the bidirectional threaded rod 102 is fixedly connected with a belt pulley one 103, the bottom end of the support 100 is fixedly connected with a motor 104, the output shaft of the motor 104 is fixedly connected with a belt pulley two 105, the belt pulley two 105 is in transmission connection with the belt pulley one 103 through a synchronous belt 106, and the bidirectional threaded rod 102 can drive the moving block 501 to move along the guide rod 101 through the driving of the motor 104, so that the position of the clamping block 500 can be accurately adjusted. The position adjustment function enables the jig to adapt to the detection requirements of circuit boards of different sizes, and further improves the universality and applicability of the jig.

[0035] In the description of the present application, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0036] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connection", "fixing", "threading" and the like should be understood in a broad sense, for example, can be fixed connection, or can be detachable connection, or can be integrated; can be mechanical connection, or can be electrical connection; can be directly connected, or can be indirectly connected through an intermediate medium; can be the communication or interaction relationship between two elements, unless otherwise explicitly limited, the above-mentioned terms in the present application can be understood according to the specific meaning of the above-mentioned terms in the present application according to the specific situation.

[0037] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A manual test anti-aircraft PIN jig, comprising a support (100), a vertical frame (200) and a top box (300), characterized in that: The top box (300) is fixedly connected to the top end of the stand (200), the inside of the top box (300) is provided with a power supply (301) and a fiber sensing module (302), the fiber sensing module (302) is electrically connected with the fiber sensing module (302), the inside of the fiber sensing module (302) is provided with a fiber amplifier (303), the inside of the support (100) is provided with a sensor probe (400), the inner wall of the stand (200) is provided with a connecting port (201), the sensor probe (400) is connected with the fiber sensing module (302) through the connecting port (201), the side of the top box (300) is fixedly connected with an indicator light (304) and a buzzer (305), and both are electrically connected with the fiber sensing module (302), the support (100) is fixedly connected to the bottom end of the stand (200), the top end of the support (100) is provided with a sliding groove (203), the inside of the sliding groove (203) is slidably connected with a clamping block (500), the inside of the clamping block (500) is provided with a rubber fixing block (502), the bottom end of the clamping block (500) is fixedly connected with a moving block (501), the moving block (501) is located in the inside of the support (100), the inner wall of the support (100) is fixedly connected with a guide rod (101), and the moving block (501) is slidably connected on the surface of the guide rod (101).

2. The manual test anti-aircraft PIN jig according to claim 1, characterized in that: The model of the power supply (301) is DC12V-24V, which supplies power for the fiber sensing module (302).

3. The manual test anti-aircraft PIN gauge according to claim 1, characterized in that: The model of the fiber amplifier (303) is E3X-NA11.

4. The manual test anti-aircraft PIN gauge according to claim 1, characterized in that: The inside of the stand (200) is fixedly connected with a mounting rail (202), and the mounting rail (202) is slidably connected with the edge of the sensor probe (400).

5. The manual test anti-aircraft PIN fixture of claim 1, wherein: The rubber fixing block (502) is black, one side surface of the rubber fixing block (502) is fixedly connected with a sliding rod (503), the sliding rod (503) is slidably inserted into the inside of the clamping block (500), a spring (504) is movably connected to the surface of the sliding rod (503), one end of the spring (504) is fixedly connected with the side surface of the clamping block (500), and the other end of the sliding rod (503) is fixedly connected with the end of the spring (504).

6. The manual test anti-aircraft PIN fixture of claim 1, wherein: The inside of the support (100) is rotatably connected with a bidirectional threaded rod (102), the moving block (501) is threadedly connected to the surface of the bidirectional threaded rod (102), one end of the bidirectional threaded rod (102) is fixedly connected with a belt pulley I (103), the bottom end of the support (100) is fixedly connected with a motor (104), the output shaft of the motor (104) is fixedly connected with a belt pulley II (105), and the belt pulley II (105) is in transmission connection with the belt pulley I (103) through a synchronous belt (106).

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