Film removing device with shaking cleaning function

By designing a film-lifting device with a shaking cleaning function, and utilizing an eccentric rotating shaft and a cleaning scraper structure, the problem of poor cleaning effect of the film-lifting device under humid conditions was solved, achieving effective cleaning of the mulch film surface and improving the cleanliness rate of mulch film recycling.

CN224037839UActive Publication Date: 2026-03-27CHANGZHOU HAN-SUN MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing film-raising devices have poor cleaning performance under humid conditions, making it difficult to remove soil and plant impurities, resulting in a decrease in film collection rate. Furthermore, film recycling machines cannot effectively remove impurities such as cotton stalks and cotton husks from the film surface.

Method used

A film-lifting device with a shaking cleaning function is designed. It adopts an eccentric rotating shaft and an eccentric cleaning wheel structure, combined with a cleaning scraper and a baffle. Through eccentric rotation and meshing gear structure, it can achieve shaking cleaning of the film surface and effective removal of soil.

Benefits of technology

It improves the cleanliness of plastic film recycling, reduces the residue of soil and impurities, enhances the collection efficiency of plastic film recycling machines, and reduces the risk of environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of agricultural machinery, and provides a film lifting device with a shaking cleaning function, which comprises two symmetrically arranged shaft positioning plates, and a driving shaft, an eccentric rotating shaft and a driven connecting shaft are jointly and rotatably arranged in the two shaft positioning plates. The peripheral surfaces of the driving shaft and the eccentric rotating shaft are jointly sleeved with a first synchronous belt through synchronous wheels, the peripheral surfaces of the eccentric rotating shaft and the driven connecting shaft are jointly sleeved with a second synchronous belt through synchronous wheels, and the peripheral surfaces of the driving shaft, the eccentric rotating shaft and the driven connecting shaft are jointly sleeved with a connecting chain. Through the arrangement of structures such as the eccentric rotating shaft and the eccentric cleaning wheel, in a mulching film transportation diagram, the eccentric rotating shaft is used for driving the eccentric cleaning wheel to continuously beat a mulching film, plant residues attached to the surface of the mulching film are cleaned, and the cleaning rate of mulching film recycling is increased.
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Description

TECHNICAL FIELD

[0001] The utility model relates to agricultural machinery technical field, specifically, relate to a kind of film stripping device with shaking cleaning function. BACKGROUND

[0002] At present, film stripping device is the important component of residual film recovery machine, and it plays a crucial role in the pickup rate of residual film recovery machine. The effective operation time of mulch recovery is short due to the influence of climate. In recent years, there is more rain, and the film stripping teeth of residual film recovery machine often stick to mud when working in wet land. The accumulation of mud leads to poor film stripping, and a small amount of film falls back to the field, resulting in a decrease in film pickup rate. The film that falls to the field causes environmental pollution and needs to be cleaned manually.

[0003] In addition, the film recovery machine in the prior art generally uses a fixed film stripping tooth cleaner, which has poor cleaning effect and cannot completely clean the mud on the surface of the film stripping tooth, resulting in poor cleaning effect.

[0004] Furthermore, the film stripping machine in the prior art cannot clean the film surface due to the presence of some cotton stalks and cotton shells, which causes the collected film ring to contain a lot of impurities. SUMMARY

[0005] The utility model provides a kind of film stripping device with shaking cleaning function, solve the problem of poor cleaning effect and plant impurities remaining on film in the related art.

[0006] The technical scheme of the utility model is as follows:

[0007] To achieve the above purpose, the utility model provides the following technical scheme: a kind of film stripping device with shaking cleaning function, comprising two symmetrical arranged shaft positioning plates, two the inside of shaft positioning plate is rotatably connected with driving shaft, eccentric shaft and passive connecting shaft, the outer circumferential surface of driving shaft and eccentric shaft is commonly equipped with synchronous belt one through synchronous wheel cover, the outer circumferential surface of eccentric shaft and passive connecting shaft is commonly equipped with synchronous belt two through synchronous wheel cover, the outer circumferential surface of driving shaft, eccentric shaft and passive connecting shaft is commonly equipped with connecting chain, the outer circumferential surface of connecting chain is welded with a plurality of rectangular array distribution film stripping teeth;

[0008] The inside of two shaft positioning plates is fixedly connected with limiting plate, the inside of limiting plate is provided with limiting slot, the inside of limiting slot is slidably connected with cleaning shaft, the outer circumferential surface of cleaning shaft is fixedly equipped with moving gear, one side of one limiting plate is fixedly connected with fixed rack by screw, and the fixed rack is engaged with the moving gear.

[0009] The outer circumferential surface of the cleaning shaft is fixedly sleeved with a plurality of cleaning scrapers arranged in an annular array and uniformly distributed, and the cleaning scrapers and the film-removing teeth are in one-to-one correspondence.

[0010] One side of one of the shaft positioning plates is provided with a servo motor, an output shaft coaxially arranged is fixedly connected to the output end of the servo motor through a shaft coupling, a reciprocating screw rod is fixedly sleeved on the outer circumferential surface of the output shaft, a sliding block is movably assembled on the outer circumferential surface of the reciprocating screw rod, and the cleaning shaft is rotatably installed in the inner portion of the sliding block.

[0011] Preferably, the outer circumferential surface of the eccentric rotating shaft is fixedly sleeved with two eccentric cleaning wheels arranged in symmetry, and the two eccentric cleaning wheels are located on the two sides of the connecting chain, so that the impurities adhered to the surface of the mulch film are shaken off during the rotation of the eccentric cleaning wheels, and the cleanliness of the recycled mulch film is increased.

[0012] Preferably, the cleaning scraper is made of nylon, which not only has wear resistance but also reduces noise during cleaning and reduces the amount of soil stirred up by the rotation of the cleaning scraper.

[0013] Preferably, the two shaft positioning plates are fixedly connected by a baffle.

[0014] Preferably, the outer circumferential surface of the driving shaft is fixedly sleeved with two symmetrically arranged film-removing plates, and the film-removing plates are located on the two sides of the connecting chain, and the radius of the film-removing plate is greater than the length of the film-removing tooth.

[0015] The working principle and beneficial effects of the utility model are as follows:

[0016] 1. The eccentric rotating shaft and the eccentric cleaning wheel are arranged, the eccentric rotating shaft drives the eccentric cleaning wheel to continuously knock the mulch film during the transportation of the mulch film, the plant residues adhered to the surface of the mulch film are cleaned, and the cleanliness of the recycled mulch film is improved.

[0017] 2. The fixed rack and the movable gear are arranged, the cleaning scraper is rotated through the meshing of the fixed rack and the movable gear during the movement of the cleaning scraper along the direction of the connecting chain, the cleaning effect of the soil on the surface of the film-removing tooth is increased.

[0018] 3. The baffle is arranged on the outer circumferential surface of the cleaning scraper during the rotation of the cleaning scraper to contact the film-removing tooth, the soil stirred up by the rotation of the cleaning scraper is intercepted, further contact of the soil with the cleaned mulch film is prevented, pollution is avoided, and the cleanliness of the mulch film is improved. BRIEF DESCRIPTION OF DRAWINGS

[0019] The utility model will be further described in detail below in combination with the drawings and specific embodiments.

[0020] Fig. 1 It is the whole structure schematic view of the utility model;

[0021] Fig. 2 It is the side sectional view of another visual angle of the utility model;

[0022] Fig. 3 It is the side sectional view of the utility model;

[0023] Fig. 4 It is the internal structure schematic view of the utility model.

[0024] In the drawing: 1, shaft positioning plate, 2, driving shaft, 3, eccentric shaft, 4, passive connecting shaft, 5, connecting chain, 6, film starting tooth, 7, film stripping plate, 8, limit plate, 9, limit slot, 10, fixed rack, 11, moving gear, 12, cleaning shaft, 13, cleaning scraper, 14, servo motor, 15, baffle. Specific embodiments

[0025] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are involved in the scope of protection of the utility model.

[0026] As Figs. 1-4 shown, the embodiment provides a film starting device with shaking cleaning function, which comprises two symmetrical shaft positioning plates 1, a driving shaft 2, an eccentric shaft 3 and a passive connecting shaft 4 are rotatably installed in the interiors of the two shaft positioning plates 1, a synchronous belt one is sleeved on the outer circumferential surfaces of the driving shaft 2 and the eccentric shaft 3 through synchronous pulleys, a synchronous belt two is sleeved on the outer circumferential surfaces of the eccentric shaft 3 and the passive connecting shaft 4 through synchronous pulleys, a connecting chain 5 is sleeved on the outer circumferential surfaces of the driving shaft 2, the eccentric shaft 3 and the passive connecting shaft 4, and a plurality of film starting teeth 6 in rectangular array are welded on the outer circumferential surface of the connecting chain 5;

[0027] A limit plate 8 is fixedly connected to the interior of each of the two shaft positioning plates 1, a limit slot 9 is formed in the interior of the limit plate 8, a cleaning shaft 12 is slidably connected in the interior of the limit slot 9, a moving gear 11 is fixedly sleeved on the outer circumferential surface of the cleaning shaft 12, and a fixed rack 10 is fixedly connected to one side of one of the limit plates 8 through screws, and the fixed rack 10 is in meshing connection with the moving gear 11;

[0028] The outer circumferential surface of the cleaning shaft 12 is fixedly sleeved with a plurality of cleaning scrapers 13 arranged in an annular array, the positions of the cleaning scrapers 13 and the film- forming teeth 6 are one-to-one corresponding;

[0029] One side of the shaft positioning plate 1 is provided with a servo motor 14, the output end of the servo motor 14 is fixedly connected with a coaxially arranged output shaft through a shaft coupling, the outer circumferential surface of the output shaft is fixedly sleeved with a reciprocating screw rod, the outer circumferential surface of the reciprocating screw rod is movably assembled with a sliding block, and the cleaning shaft 12 is rotatably installed in the inside of the sliding block.

[0030] As shown in Figs. 1-4 The outer circumferential surface of the eccentric rotating shaft 3 is fixedly sleeved with two eccentric cleaning wheels arranged in a symmetrical manner, the two eccentric cleaning wheels are located on both sides of the connecting chain, and the eccentric cleaning wheels are arranged to shake and remove the impurities adhered to the surface of the mulch during the rotation of the eccentric cleaning wheels, thereby increasing the cleanliness of the recovered mulch.

[0031] As shown in Figs. 1-4 The cleaning scraper 13 is made of nylon, which reduces the noise generated during cleaning and can further reduce the amount of soil brought up by the rotation of the cleaning scraper 13 while retaining the basic wear resistance; the two shaft positioning plates 1 are fixedly connected by screws and are jointly provided with a baffle 15; the outer circumferential surface of the driving shaft 2 is fixedly sleeved with two symmetrical film-removing plates 7, the film-removing plates 7 are located on both sides of the connecting chain 5, and the radius of the film-removing plates 7 is greater than the length of the film- forming teeth 6.

[0032] In this embodiment, when the device is used for mulch recovery, first, the entire device is fixed to the front end of the residual film recovery machine through the shaft positioning plate by means of screws and other fixing members, and the driving shaft 2 is connected to the power source, so that it can drive the eccentric rotating shaft 3 and the passive connecting shaft 4 to rotate through the synchronous belt I and the synchronous belt II;

[0033] After the preparation is completed, first, the end of the mulch is manually taken, passed through the passive connecting shaft 4 and the eccentric rotating shaft 3, and finally passed through the outer circumferential surface of the film-removing plate 7 to enter the inside of the subsequent residual film processing device through the baffle 15, and then, as the residual film recovery machine moves forward, the film- forming teeth located at the passive connecting shaft 4 will first penetrate into the inside of the mulch to fix the mulch, so that the mulch can move with the film- forming teeth, then pass through the eccentric rotating shaft 3, and finally pass through the film-removing plate 7 to finally enter the inside of the recovery machine;

[0034] In this process, the mulch passing through the eccentric rotating shaft 3 will be impacted by the continuously rotating eccentric cleaning wheels, so that the plant residues such as cotton stalks adhered to the surface of the mulch will be shaken off from the surface of the mulch, thereby increasing the cleanliness of the recovered mulch;

[0035] The cleaned film will continue to move forward, because the radius of the demolding plate 7 is greater than the height of the film forming teeth 6, so when the film passes through the demolding plate 7, the film will be separated from the film forming teeth 6, the film will pass through the baffle 15 into the inside of the recycling machine, and the film forming teeth 6 will continue to move downward along the track of the connecting chain 5, in the process of moving downward, by starting the servo motor 14, the servo motor 14 will drive the reciprocating screw rod to rotate, and in the process of rotating, the sliding block on the surface of the reciprocating screw rod will move along the direction of the groove on the surface of the reciprocating screw rod (it should be noted that the reciprocating screw rod is a conventional technology in the prior art, and the method of how to change the rotary force into reciprocating linear motion by the reciprocating screw rod will not be described in detail here), along with the movement of the sliding block, the cleaning shaft 12 rotatingly installed in the moving block will also move along the direction of the limiting groove 9 in the limiting plate 8 (it should be noted that the length of the limiting groove 9 is the same as the stroke of the reciprocating screw rod), in the process of moving, the moving gear 11 will be driven by the fixed rack 10 connected with it to rotate, so as to drive the cleaning shaft 12 to rotate, finally realizing that in the process of reciprocating movement of the cleaning scraper 13 along the direction of the connecting chain 5, the cleaning scraper 13 will continuously rotate around the cleaning shaft 12 and continuously contact the film forming teeth 6 to clean the soil attached to the surface of the film forming teeth 6, thereby improving the cleaning effect.

[0036] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A film-forming device with a shaking cleaning function, characterized in that, The application relates to a film forming device, which comprises two axis positioning plates (1) arranged symmetrically, a driving shaft (2), an eccentric rotating shaft (3) and a passive connecting shaft (4) are rotatably arranged in the interiors of the two axis positioning plates (1), a synchronous belt one is sleeved on the outer circumferential surfaces of the driving shaft (2) and the eccentric rotating shaft (3), a synchronous belt two is sleeved on the outer circumferential surfaces of the eccentric rotating shaft (3) and the passive connecting shaft (4), a connecting chain (5) is sleeved on the outer circumferential surfaces of the driving shaft (2), the eccentric rotating shaft (3) and the passive connecting shaft (4), a plurality of film forming teeth (6) in a rectangular array are welded on the outer circumferential surface of the connecting chain (5). A limiting plate (8) is fixedly connected to the interior of each of the two axis positioning plates (1), a limiting groove (9) is formed in the interior of the limiting plate (8), a cleaning shaft (12) is slidably connected to the interior of the limiting groove (9), a movable gear (11) is fixedly sleeved on the outer circumferential surface of the cleaning shaft (12), a fixed rack (10) is fixedly connected to one side of one of the limiting plates (8) through screws, and the fixed rack (10) is in meshing connection with the movable gear (11). A plurality of cleaning scrapers (13) in an annular array are fixedly sleeved on the outer circumferential surface of the cleaning shaft (12), and the cleaning scrapers (13) and the film forming teeth (6) are in one-to-one correspondence. A servo motor (14) is arranged on one side of one of the axis positioning plates (1), an output rotating shaft is coaxially arranged and fixedly connected to the output end of the servo motor (14) through a shaft coupling, a reciprocating screw rod is fixedly sleeved on the outer circumferential surface of the output rotating shaft, a sliding block is movably assembled on the outer circumferential surface of the reciprocating screw rod, and the cleaning shaft (12) is rotatably arranged in the interior of the sliding block.

2. The film forming device with a dithering cleaning function according to claim 1, wherein, Two eccentric cleaning wheels arranged symmetrically are fixedly sleeved on the outer circumferential surface of the eccentric rotating shaft (3), and the two eccentric cleaning wheels are arranged on the two sides of the connecting chain.

3. The film forming device with a dithering cleaning function according to claim 2, wherein, The cleaning scrapers (13) are made of nylon.

4. The film forming device with a dithering cleaning function according to claim 3, wherein, A baffle (15) is fixedly connected between the two axis positioning plates (1) through screws.

5. The film forming apparatus having a dithering cleaning function according to claim 3, wherein Two film removing plates (7) arranged symmetrically are fixedly sleeved on the outer circumferential surface of the driving shaft (2), the film removing plates (7) are arranged on the two sides of the connecting chain (5), and the radius of the film removing plates (7) is greater than the length of the film forming teeth (6).