Insulating cover film laminating device with dust removal function

Abstract

The utility model relates to the field of insulating cover film processing, in particular to an insulating cover film laminating device with a dust removal function, which comprises a base, a bearing frame with a U-shaped side part is arranged on the front side of the top of the base, a discharging roller is rotatably arranged on the front side of the top of the bearing frame, and electric guide rails are mounted on two sides of the rear part of the base. Moving seats are slidably mounted outside the two electric guide rails, guide sliding grooves are formed in the upper portions in the moving seats, a roller is rotatably and slidably connected between the two moving seats, sliding blocks are arranged at the sliding positions of the two ends of the roller and the moving seats, the sliding blocks are in sliding fit with the guide sliding grooves, and springs are arranged in the guide sliding grooves. The ion wind dedusting and self-adaptive pressing system is integrated, static electricity on the surface of a covering film is neutralized through the ion air outlet pipe, dust is removed, and pollution to a fitting interface is avoided; the roller and the spring dynamically compensate the thickness fluctuation of the base material, the constant pressing force is maintained, and the material is prevented from deforming or being not firmly attached; the electric guide rail drives the moving seat to adapt to different lengths, and full-size coverage is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of insulating cover film processing and handling, and particularly relates to an insulating cover film laminating device with dust removal function. BACKGROUND

[0002] An insulating cover film is a kind of film material with electrical insulation properties, mainly used for isolating current, preventing short circuit or protecting specific surfaces.

[0003] The cover film is prone to static electricity during unwinding, adsorbing tiny dust (especially particles with a particle size of less than or equal to 5 microns) in the environment, resulting in foreign matter in the laminated interface and causing defects such as air bubbles and delamination. The existing equipment lacks effective dust removal means and often relies on environmental purification or manual wiping, which has low dust removal efficiency and is difficult to eliminate static interference. For example, in high-cleanliness scenarios such as 5G high-frequency substrates and optical display modules, interface contamination directly reduces the insulation performance and yield of products, resulting in increased yield loss. In addition, there are local thickness differences on the surface of flexible substrates (such as FPC circuit boards), such as solder joints and adhesive layers. The traditional fixed pressure roller cannot dynamically adjust the pressure, which may easily cause deformation of the substrate due to excessive pressure or poor adhesion due to insufficient pressure. If the adhesion strength is uneven, it may lead to a decrease in product reliability, especially for the adhesion of curved film materials, which has low qualification rate.

[0004] Therefore, there is an urgent need to design an insulating cover film laminating device with dust removal function. SUMMARY

[0005] In order to overcome the shortcomings of the prior art, the utility model provides an insulating cover film laminating device with dust removal function.

[0006] The technical scheme is: an insulating cover film laminating device with dust removal function, comprising a base, a U-shaped side bearing frame is arranged on the top front side of the base, a feeding roller is rotatably arranged on the top front side of the bearing frame, electric guide rails are installed on the both sides of the rear part of the base, mobile seats are slidably installed on the outside of the two electric guide rails, a guide sliding groove is formed in the upper part of the mobile seat, a roller is rotatably and slidably connected between the two mobile seats, sliding blocks are arranged on the sliding parts of the roller ends and the mobile seat, the sliding blocks are slidably matched with the guide sliding groove, springs are arranged in the guide sliding groove, one end of the spring is connected with the end part of the roller, a linkage plate is arranged between the top parts of the two mobile seats, guide rods are slidably arranged on the both sides of the linkage plate, the spring is wrapped outside the guide rod, the other end of the spring is connected with the bottom part of the linkage plate, an inclined support frame is arranged in the middle part of the bearing frame, an ion air outlet pipe is installed in the lower part of the support frame, an upper pressing roller is slidably and rotatably arranged in the rear part of the bearing frame, a lower pressing roller is rotatably arranged below the upper pressing roller in the rear part of the bearing frame, pressing blocks are arranged on the sliding connection parts of the both ends of the upper pressing roller and the bearing frame, threaded rods are threadedly connected with the both ends of the upper pressing roller in the closed part of the rear upper part of the bearing frame, the pressing blocks are threadedly matched with the threaded rods, a knob is arranged on one side of the rear part of the bearing frame, and the knob is connected with the roller shaft of the upper pressing roller.

[0007] As a preferred, a plurality of symmetrical anti-skid lines are arranged on the outer surface of the knob.

[0008] As a preferred, the device further comprises an electric push rod, a pressing plate and a guide sliding rail, an arch frame is arranged on the rear part of the bearing frame, the electric push rod is installed on the top part of the arch frame, the telescopic rod of the electric push rod penetrates through the upper part in the arch frame, the pressing plate is arranged on the bottom part of the telescopic rod of the electric push rod, the guide sliding rail is arranged on the both sides in the arch frame, and the both ends of the pressing plate are slidably connected with the two guide sliding rails.

[0009] As a preferred, the device further comprises a cutting piece and a rodless cylinder, the rodless cylinder is installed on the middle part of the bottom of the base, the cutting piece is arranged on the sliding seat of the rodless cylinder, a sliding groove plate is arranged on the middle part of the top of the base and corresponds to the position above the rodless cylinder, and the sliding seat of the rodless cylinder is slidably matched with the sliding groove in the sliding groove plate.

[0010] As a preferred, the device further comprises a stop block, the stop block is arranged on one side of the top of the sliding groove plate in the middle part of the base and shields the starting position of the cutting piece.

[0011] As a preferred, the device further comprises an isolation net frame, the isolation net frame is embeddedly arranged on the lower part of the arch frame of the bearing frame and away from the upper pressing roller, and a gap is left between the isolation net frame and the top surface of the base for the insulating cover film to pass through.

[0012] The utility model has the advantages of the following: 1, the utility model integrates ion wind dust removal and self -adaptation compression system, and the static electricity on the surface of the covering film is neutralized and the dust is removed through the ion air outlet pipe, so that the pollution of the adhering interface is avoided; the roller and the spring dynamically compensate the thickness fluctuation of the base material, maintain constant compression force, prevent material deformation or poor adhesion; the electric guide rail drives the moving seat to adapt to different lengths, realizes full-size coverage; the upper compression roller is pressed down, the roller adjusts the covering film tension through reverse rotation, prevents film relaxation or tearing, and each module cooperates to ensure high cleanliness and high-precision adhesion, and adapts to flexible base material and high-cleanliness scene requirements.

[0013] 2, the utility model applies additional pressure to the end pressure stage through the electric push rod and the pressing plate, eliminates the tiny bubbles on the adhering interface, and enhances the adhesion strength of the covering film and the base material; the guide slide rail limits the movement track of the pressing plate, ensures uniform distribution of the end pressure, and avoids material warping caused by one-sided overpressure.

[0014] 3, the utility model drives the cutting piece to cut the covering film along the sliding groove plate through the rodless air cylinder, replaces manual cutting, improves efficiency and ensures smooth cutting; the stop block limits the starting position of the cutting piece, prevents the slide from overtraveling and causes the cutter to collide with the base, prolongs the service life of the equipment and reduces the operation risk. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model.

[0016] Figure 2 It is a structure schematic view of the base, bearing frame and support frame and other components of the utility model.

[0017] Figure 3 It is a structure schematic view of the knob, electric push rod and pressing plate and other components of the utility model.

[0018] Figure 4 It is a structure schematic view of the base, rodless air cylinder and cutting piece and other components of the utility model.

[0019] The meanings of the reference signs in the drawings are as follows: 1: base, 2: bearing frame, 201: feeding roller, 3: electric guide rail, 4: moving seat, 5: roller, 6: sliding block, 7: spring, 8: guide rod, 9: support frame, 10: ion air outlet pipe, 11: upper compression roller, 111: lower compression roller, 12: pressing block, 13: screw rod, 14: knob, 15: electric push rod, 16: pressing plate, 17: guide slide rail, 18: stop block, 19: cutting piece, 20: rodless air cylinder, 21: isolation net frame. DETAILED DESCRIPTION

[0020] The preferred technical scheme of the utility model is described in detail below with reference to the drawings.

[0021] Embodiment: an insulating covering film adhering device with dust removal function, likeFigures 1-4 As shown, including the base 1, the base 1 as the device main frame, carrying all functional modules, provide stable support, the top of the base 1 front side is provided with the side of the U-shaped carrier 2, the top of the carrier 2 front side is rotatably provided with the feeding roller 201, for carrying the roll insulation cover film (including release paper), and automatically feeding with the fitting process, the rear of the base 1 both sides are mounted with electric guide rail 3, the outer of the two electric guide rail 3 is slidably installed with the moving seat 4, the moving seat 4 is internally provided with the guide sliding groove, the two moving seat 4 is rotatably and slidably connected with the roller 5, the both ends of the roller 5 is provided with the sliding block 6 at the sliding position of the moving seat 4, the sliding block 6 is slidably connected with the guide sliding groove, the guide sliding groove is provided with the spring 7, the spring 7 is elastically compensated for the vertical displacement of the roller 5, maintains constant pressure, prevents material deformation or fitting not firm, one end of the spring 7 is connected with the end of the roller 5, the top of the two moving seat 4 is provided with the linkage plate, the both sides of the linkage plate is slidably penetrated with the guide rod 8, the spring 7 is wrapped outside the guide rod 8, the other end of the spring 7 is connected with the bottom of the linkage plate, the guide rod 8 limits the horizontal deviation of the spring 7, ensures that the axis of the roller 5 is parallel to the surface of the fitting object, the carrier 2 is provided with the inclined support 9 in the middle, the ion air outlet pipe 10 is installed in the lower part of the support 9, the upper pressure roller 11 is slidably and rotatably provided in the rear of the carrier 2, the lower pressure roller 111 is rotatably provided below the upper pressure roller 11 in the rear of the carrier 2, the upper pressure roller 11 and the lower pressure roller 111 adjust the cover film tension by reverse rotation, prevent relaxation or excessive stretching, the both ends of the upper pressure roller 11 is provided with the pressing block 12 at the sliding connection position of the carrier 2, the closed part of the rear upper part of the carrier 2 is correspondingly threaded penetrated with the screw rod 13 at the both ends of the upper pressure roller 11, the pressing block 12 is threadedly connected with the screw rod 13, one side of the rear of the carrier 2 is provided with the knob 14, the outer surface of the knob 14 is provided with a plurality of symmetrical anti-skid lines, the knob 14 is connected with the roller shaft of the upper pressure roller 11, manually adjusts the gap between the upper pressure roller 11 and the lower pressure roller 111, the knob 14 is keyed connected with the roller shaft of the upper pressure roller 11, moves the screw rod 13 through the thread.

[0022] As shown in Figure 1 and Figure 3 Still including the electric push rod 15, the pressing plate 16 and the guide sliding rail 17, the carrier 2 is provided with an arch frame at the rear, the electric push rod 15 is installed at the top of the arch frame, the telescopic rod of the electric push rod 15 passes through the upper part of the arch frame, the bottom of the telescopic rod of the electric push rod 15 is provided with the pressing plate 16, the electric push rod 15 drives the pressing plate 16 to press down the fixed fitting object, ensures the fitting flatness, the both sides of the arch frame are provided with the guide sliding rail 17 through the bolt, the both ends of the pressing plate 16 is slidably connected with the two guide sliding rails 17, limits the moving track of the pressing plate 16 to the sliding rail 17, ensures the stable vertical pressing action.

[0023] As shown in Figure 4As shown, it also includes cutting member 19 and rodless cylinder 20, which is bolted in the middle of the bottom of base 1, and cutting member 19 is arranged on the slide of rodless cylinder 20, and a chute plate is arranged on the top of base 1 corresponding to the position above rodless cylinder 20, and the slide of rodless cylinder 20 is in sliding fit with the chute in the chute plate, and cutting member 19 and rodless cylinder 20 cut the cover film in a straight line after being attached.

[0024] As shown, Figure 3 As shown, it also includes stop block 18, which is arranged on one side of the top of the chute plate in the middle of base 1, and stop block 18 is shielded at the starting position of cutting member 19 to prevent accidental touch or stroke overload.

[0025] As shown, Figure 1 As shown, it also includes isolation screen frame 21, which is embedded in the lower part of the arch away from upper pressing roller 11 of carrier frame 2, and isolation screen frame 21 leaves a gap on the top surface of base 1 for the passage of insulating cover film, and isolation screen frame 21 collects dust blown by ion air outlet pipe 10 to prevent pollution of the attached object.

[0026] When the film is attached, the roll of insulating cover film (including release paper) is installed on the material feeding roller 201 on the top of carrier frame 2, the front end of the cover film is pulled to the lower part of roller 5 through the guide groove, the object to be attached (such as FPC substrate) is laid flat on base 1 and below roller 5, according to the length of the object, the stroke of electric guide rail 3 is set by the external control system, drive moving seat 4 moves to the starting position of attachment, ion air outlet pipe 10 at the lower part of support frame 9 is started, and the static electricity on the surface of the cover film is neutralized by releasing ion wind, and the dust is blown into isolation screen frame 21, electric guide rail 3 drives moving seat 4 to move forward, and roller 5 is pressed against the front end of the cover film and the object under the action of spring 7, forming an initial attachment area, electric guide rail 3 drives moving seat 4 to move backward at a uniform speed, and roller 5 rolls along the surface of the object to gradually lay the cover film, and if the thickness of the object increases locally (such as a raised weld), roller 5 is lifted, and spring 7 is compressed to absorb the displacement difference;

[0027] When the thickness decreases, the spring 7 extends to push the roller 5 to press down, to maintain the constant pressing force, the feed roller 201 is synchronized with the moving seat 4, the spring 7 system of the linkage plate compensates the speed fluctuation, to maintain the stable tension of the covering film; in addition, the roller 5 is connected with the moving seat 4 through the guiding sliding groove of the two end sliding blocks 6, under the elastic support of the spring 7, directly presses the object to be laminated (such as flexible circuit board, insulating substrate, etc.), ensures the initial contact pressure of the covering film and the substrate, when the thickness of the object changes, the roller 5 is supported by the reaction force of the material, pushes it to float up and down along the guiding sliding groove, the spring 7 is compressed or extended, the elastic force of the spring 7 automatically compensates the thickness fluctuation, maintains the constant pressing force of the roller 5 to the object, avoids the deformation of the material caused by the excessive pressure or the poor lamination caused by the small pressure, the electric guide rail 3 on both sides of the base 1 drives the moving seat 4 to move synchronously along the guide rail, adjusts the stroke position of the moving seat 4, adapts to the lamination object with different lengths, the moving seat 4 drives the roller 5 to move from the starting position to the end position, ensures that the pressing range of the roller 5 covers the whole length of the object, the moving speed of the moving seat 4 matches the feed speed of the feed roller 201, prevents the covering film from relaxing or tearing due to the different traction speeds, the guide rod 8 on both sides of the linkage plate limits the lateral deviation of the spring 7, ensures that the axis of the roller 5 is always parallel to the surface of the object, avoids the deviation or wrinkle of the covering film caused by the uneven pressure, and the linkage plate and the spring 7 form a floating support structure, absorb the vibration energy generated by the uneven surface of the substrate during lamination, improve the lamination stability;

[0028] In order to maintain the stable tension of the covering film, the knob 14 at the rear of the rotating bearing frame 2 is rotated, the gap between the upper pressing roller 11 and the lower pressing roller 111 is adjusted by the screw rod 13 driving the pressing block 12, the total thickness of the covering film and the substrate is matched, the upper pressing roller 11 and the lower pressing roller 111 do not directly contact the substrate, but are reversely rotated, the gap and the rotating speed are adjusted to maintain the stable tension of the covering film, and the film material is prevented from relaxing or being excessively stretched; after the lamination is completed, the rodless pneumatic cylinder 20 at the bottom of the base 1 drives the cutting piece 19 to move along the sliding groove plate, the covering film is linearly cut, the stop block 18 limits the cutting starting position, and then the system is reset, the electric guide rail 3 drives the moving seat 4 to return to the initial position, the spring 7 is reset to release the pressure of the roller 5, and the electric push rod 15 retracts the pressing plate 16, and the ion air outlet pipe 10 is closed.

[0029] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An insulating cover film laminating device with dust removal function, characterized in that, The system includes a base (1), a U-shaped support frame (2) on the front top of the base (1), a feeding roller (201) rotatably mounted on the front top of the support frame (2), electric guide rails (3) on both sides of the rear of the base (1), and movable seats (4) slidably mounted on the outside of the two electric guide rails (3). A guide groove is provided in the upper part of the movable seat (4). A roller (5) is rotatably and slidably connected between the two movable seats (4). A slider (6) is provided at the sliding point between the two ends of the roller (5) and the movable seat (4). The slider (6) is slidably engaged with the guide groove. A spring (7) is provided in the guide groove. One end of the spring (7) is connected to the end of the roller (5). A linkage plate is provided between the tops of the two movable seats (4). Guide rods (8) are slidably installed on both sides of the linkage plate. The spring (7) is ringed with the guide groove. The spring (7) is connected to the bottom of the linkage plate and is wrapped around the outside of the guide rod (8). An inclined support frame (9) is provided in the middle of the support frame (2). An ion outlet pipe (10) is installed in the lower part of the support frame (9). An upper pressure roller (11) is slidably and rotatably arranged in the rear part of the support frame (2). A lower pressure roller (111) is rotatably arranged in the rear part of the support frame (2) corresponding to the lower part of the upper pressure roller (11). A pressure block (12) is provided at the sliding connection between the two ends of the upper pressure roller (11) and the support frame (2). A screw (13) is threadedly connected to the two ends of the upper pressure roller (11) at the closed part of the rear upper part of the support frame (2). The pressure block (12) and the screw (13) are threadedly engaged. A knob (14) is provided on one side of the rear part of the support frame (2). The knob (14) is connected to the roller shaft of the upper pressure roller (11).

2. The insulation coating film attaching device with a dust removing function according to claim 1, characterized in that, The knob (14) has several symmetrical anti-slip textures on its surface.

3. The insulation coating film attaching device with a dust removing function according to claim 2, characterized in that, It also includes an electric push rod (15), a pressure plate (16) and a guide rail (17). The rear of the support frame (2) is provided with an arch frame. An electric push rod (15) is installed on the top of the arch frame. The telescopic rod of the electric push rod (15) passes through the upper part of the arch frame. A pressure plate (16) is provided at the bottom of the telescopic rod of the electric push rod (15). Guide rails (17) are provided on both sides of the arch frame. The two ends of the pressure plate (16) are slidably connected to the two guide rails (17).

4. The insulation coating film attaching device having a dust removing function according to claim 3, characterized in that, It also includes a cutting component (19) and a rodless cylinder (20). The rodless cylinder (20) is installed at the bottom center of the base (1). The cutting component (19) is provided on the slide of the rodless cylinder (20). A sliding groove plate is provided at the top center of the base (1) corresponding to the position above the rodless cylinder (20). The slide of the rodless cylinder (20) slides in cooperation with the sliding groove in the sliding groove plate.

5. The insulation coating film attaching device having a dust removing function according to claim 4, wherein the dust removing device is arranged on the side of the film feeding device. It also includes a stop (18), which is provided on one side of the top of the slide plate in the middle of the base (1), and the stop (18) covers the starting position of the cutting part (19).

6. The insulation coating film attaching device having a dust removing function according to claim 5, wherein the dust removing device is arranged on the side of the film feeding device. It also includes an isolation mesh frame (21), and the lower part of the arch frame of the support frame (2) away from the upper pressure roller (11) is embedded with the isolation mesh frame (21), and a gap is left between the isolation mesh frame (21) and the top surface of the base (1) for the insulating covering film to pass through.

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