Intelligent workover operation all-in-one machine

By installing a foldable support plate and a hydraulic drive mechanism on the rear side of the boom tilting seat, the problem of alignment difficulties during tubing hoisting is solved, achieving precise docking between the tubing and the wellhead, and improving the convenience and safety of well workover operations.

CN224049121UActive Publication Date: 2026-03-27TONGHUA PETROCHEM MACHINERY MFG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

During the installation of the tubing string, the tubing string swings in multiple directions under the influence of gravity, inertia, and the traction force of the pneumatic winch. Especially in winter icy and snowy environments or uneven well sites, it is difficult to quickly align the end of the tubing string with the center axis of the wellhead. The lack of an automated positioning and guiding device can easily lead to pinching or object impact accidents.

Method used

Design an intelligent well workover operation integrated machine. By setting a foldable support plate on the rear side of the boom tilting seat, the support plate is equipped with a U-shaped groove and fixed and movable supports. Combined with a hydraulic drive mechanism, radial limiting and axial guidance of the tubing string are achieved, ensuring accurate docking of the tubing string with the wellhead.

Benefits of technology

It improves the convenience and safety of tubing hoisting, and achieves precise alignment between the tubing and the wellhead through intelligent control, reducing the risk of manual adjustment and improving operational efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of workover rigs, and particularly relates to an intelligent workover operation all-in-one machine which comprises a suspension arm overturning base fixed to the tail end of a vehicle-mounted workover rig, a fixing base is fixed to the rear end of the suspension arm overturning base, a supporting plate capable of rotating is hinged to the fixing base, a U-shaped groove with one end being open is formed in the supporting plate, and the other end of the U-shaped groove is open. Two groups of fixed supports and two groups of movable supports are respectively arranged on the supporting plate by taking the bottom of the U-shaped groove as a circle center, and the two groups of fixed supports and the two groups of movable supports are symmetrically arranged; it can be understood that the foldable supporting plate is arranged on the rear side of the suspension arm overturning base, the supporting plate is located under the lifting hook and provided with the U-shaped groove, and the supporting plate is used for positioning the pipe column after the pipe column is lifted and guiding the pipe column to be in butt joint with a wellhead; the fixed support and the movable support on the supporting plate can limit the radial movement of the tubular column, and the multiple sets of guide wheels ensure the axial flexible movement of the tubular column, so that the tubular column is accurately aligned to a wellhead, convenience and safety are improved, and intelligent control is achieved through hydraulic drive.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of workover rig, especially relates to an intelligent workover operation integrated machine. BACKGROUND

[0002] The vehicle-mounted intelligent workover operation integrated machine is a kind of modern petroleum workover equipment combining intelligent workover equipment and vehicle-mounted platform.It integrates multiple functional modules required by workover operation, and is mounted on a mobile vehicle, with high mobility, flexibility and intelligent characteristics.The vehicle-mounted design enables it to quickly reach the operation site, and it is suitable for workover, maintenance and emergency treatment tasks in land oilfield, greatly improves operation efficiency and safety through intelligent and automatic technology, and is equipped with advanced intelligent control system, which can monitor operation parameters (such as pressure, torque, depth, etc.) in real time and automatically adjust operation process.

[0003] When the pipe string is lifted in a flat lying state, the gravity distribution and lifting mechanical characteristics change dynamically.Under the influence of gravity, inertial force and aerodynamic winch traction force, the pipe string is prone to multi-directional swing (such as pendulum effect, lateral swing), especially in winter snow environment or uneven well site conditions, the swing amplitude is intensified;Such instability makes it difficult to quickly align the pipe string end with the wellhead central axis.

[0004] Due to the lack of automatic positioning and guiding device, the operator needs to realize the double alignment of axial (vertical direction of wellhead) and radial (horizontal deviation angle) through naked eye observation and manual adjustment, and due to the short distance, it is easy to cause pinching or object impact accident.

[0005] To solve the above problems, an intelligent workover operation integrated machine is provided in the present application. INVENTION CONTENTS

[0006] The utility model aims at providing an intelligent workover operation integrated machine, which solves the problems raised in the above background technology.

[0007] To solve the above technical problems, the utility model is realized by the following technical scheme:

[0008] The utility model is an intelligent workover operation integrated machine, which comprises a lifting arm turnover seat fixed at the end of a vehicle-mounted workover rig, a fixed seat is fixed at the rear end of the lifting arm turnover seat, a rotatable supporting plate is hinged on the fixed seat, a U-shaped groove with one end open is arranged in the supporting plate, two groups of fixed supports and movable supports are respectively arranged along the bottom of the U-shaped groove as the center of a circle on the supporting plate, and the two groups of fixed supports and movable supports are symmetrically arranged, the movable support is located on the side close to the opening of the U-shaped groove, a driving mechanism for driving the movable support to limit the pipe string radially is arranged between the bottom of the supporting plate and the movable support, and the driving mechanism also moves between the two groups of fixed supports.

[0009] Further, the fixed support comprises a first support fixed on the support plate, a first wheel frame fixed on the first support, and a first guide wheel hinged on the first wheel frame, and the first wheel frame and the first guide wheel are provided with at least two groups in the vertical direction on the first support.

[0010] Further, the movable support comprises a second support fixed on the fixed seat and a second wheel frame located in front of the second support, and the second wheel frame is hinged with at least two second guide wheels, and a first guide rod is fixed on one end of the second wheel frame away from the second guide wheels and slidably penetrates the second support.

[0011] Further, the driving mechanism comprises a mounting seat fixed on the support plate, a U-shaped frame movably arranged at the front end of the mounting seat, and a connecting rod hinged at the front end of the U-shaped frame, and the inner side of the second wheel frame is provided with a connecting seat hinged with the other end of the connecting rod.

[0012] Further, the mounting seat is fixed with a hydraulic cylinder with an output end fixedly connected with the U-shaped frame, and the U-shaped frame is further fixed with a second guide rod slidably penetrating the mounting seat.

[0013] Further, the U-shaped groove has a width greater than the diameter of the pipe column, and the opening end of the U-shaped groove is provided with chamfers on both sides.

[0014] Further, the side of the support plate away from the fixed seat is hinged with a hanging rod.

[0015] The utility model has the following beneficial effects:

[0016] The utility model discloses a support plate is arranged on the rear side of the hoist arm turnover seat, and the support plate is also located directly below the hook, the U-shaped groove in the support plate can be positioned after the pipe column is hoisted, plays a guiding role to the butt joint of the pipe column and the well mouth, and the support plate can be folded, and can be flexibly used while guiding, and the intelligent control is realized through hydraulic drive.

[0017] The fixed support and the movable support arranged on the support plate can play a limiting role after the pipe column enters the inside of the U-shaped groove, limit the radial movement of the pipe column, then a plurality of guide wheels are arranged to ensure the flexible movement in the axial direction, so that the pipe column is accurately aligned with the well mouth, and the convenience and safety are improved.

[0018] Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description, obviously, the drawings in the following description are only some embodiments of the present application, and for the ordinary skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.

[0020] Figure 1 It is the overall appearance structure schematic view of the present application.

[0021] Figure 2 It is the structure schematic view of the present application. Figure 1 It is the structure schematic view of the present application.

[0022] Figure 3 It is the structure schematic view of the present application. Figure 2 It is the structure schematic view of the present application.

[0023] Figure 4 It is the structure schematic view of the present application.

[0024] Figure 5 It is the structure schematic view of the present application.

[0025] In the drawings, the component list represented by each mark is as follows:

[0026] In the drawings: 1, boom turnover seat; 2, fixed seat; 3, support plate; 31, U-shaped groove; 4, fixed support; 41, first support; 42, first wheel frame; 43, first guide wheel; 5, movable support; 51, second support; 52, second wheel frame; 53, second guide wheel; 54, first guide rod; 6, driving mechanism; 61, mounting seat; 62, U-shaped frame; 63, connecting rod; 64, connecting seat; 65, hydraulic cylinder; 66, second guide rod; 7, hanging rod. DETAILED DESCRIPTION

[0027] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application, obviously, the described embodiments are only some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the ordinary skilled in the art without creative labor are within the protection scope of the present application.

[0028] In the description of the utility model, it is understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which is only for the convenience of describing the utility model and simplifying the description, and is not indicative or suggestive of the components or elements indicated having a specific orientation, being constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0029] Please refer to Figure 1 - Figure 5 As shown in the utility model is a kind of intelligent well repair operation integrated machine, including the cantilevered arm turnover seat 1 of fixed in the terminal of vehicle-mounted well repair machine, fixed seat 2 is fixed in the rear end of cantilevered arm turnover seat 1, rotatable support plate 3 is hinged on fixed seat 2, U-shaped groove 31 with one end opening is arranged in support plate 3, two groups of fixed support 4 and movable support 5 are respectively arranged on support plate 3 along the bottom of U-shaped groove 31 as center, and the two groups of fixed support 4 and movable support 5 are symmetrically arranged, movable support 5 is located on the side close to the opening of U-shaped groove 31, driving mechanism 6 for driving movable support 5 to limit the radial direction of pipe column is arranged between the bottom of support plate 3 and movable support 5, and driving mechanism 6 is also movably arranged between the two groups of fixed support 4.

[0030] Among them, fixed support 4 includes first support 41 fixed on support plate 3 and first wheel frame 42 fixed on first support 41, and first guide wheel 43 hinged on first wheel frame 42, first wheel frame 42 and first guide wheel 43 are arranged in at least two groups in vertical direction on first support 41, and the two groups of first guide wheels 43 distributed vertically in the embodiment ensure that the pipe column stands vertically more stably, to avoid inclination leading to unable to be connected with wellhead.

[0031] Among them, movable support 5 includes second support 51 fixed on fixed seat 2 and second wheel frame 52 located in front of second support 51, at least two second guide wheels 53 are hinged on second wheel frame 52, first guide rod 54 is fixedly arranged in second support 51 and penetrates through second wheel frame 52, and the first guide rod 54 in the embodiment ensures the activity stability while providing the activity of second wheel frame 52 and second guide wheel 53.

[0032] Among them, driving mechanism 6 includes mounting seat 61 fixed on support plate 3, U-shaped frame 62 movably arranged at the front end of mounting seat 61 and connecting rod 63 hinged at the front end of U-shaped frame 62, connecting seat 64 hinged with the other end of connecting rod 63 is arranged in the inner side of second wheel frame 52, and the connecting seat 64 is arranged at the middle position of second wheel frame 52 in the embodiment, to ensure the uniformity of tension transmission while not affecting the pipe column limiting of second guide wheel 53, and driving mechanism 6 and the two groups of fixed support 4 form mutual avoidance, and the space utilization is higher.

[0033] The mounting base 61 is fixed with a hydraulic cylinder 65 whose output end is fixedly connected to the U-shaped frame 62. The U-shaped frame 62 is also fixed with a second guide rod 66 that slides through the mounting base 61. In this embodiment, the second guide rod 66 ensures the translational stability of the U-shaped frame 62 after the hydraulic cylinder 65 drives it.

[0034] The width of the U-shaped groove 31 is greater than the diameter of the tube column, and both sides of the opening end of the U-shaped groove 31 are chamfered. In this embodiment, the large width and chamfer of the U-shaped groove 31 are to facilitate the entry of the tube column and make the alignment more convenient and easier.

[0035] In this embodiment, the side of the support plate 3 away from the fixed seat 2 is hinged with a hanging rod 7. The other end of the hanging rod 7 is hinged to a driving component that drives the support plate 3 to rotate. The hanging rod 7 can be directly linked with the rotation of the boom on the boom tilting seat 1, or it can be driven by an independent hydraulic component to drive the support plate 3 to rotate upward to fit with the boom tilting seat 1 and to unfold downward to be parallel to the ground.

[0036] It is understood that this utility model provides a foldable support plate on the rear side of the boom tilting seat. The support plate is located directly below the hook and has a U-shaped groove, which is used to position and guide the tubing string to dock with the wellhead after it is lifted. The fixed support and movable support on the support plate can restrict the radial movement of the tubing string, while multiple sets of guide wheels ensure the axial flexible movement of the tubing string, thereby accurately aligning it with the wellhead, improving convenience and safety, and realizing intelligent control through hydraulic drive.

[0037] A specific application of this embodiment is as follows: the boom tilting seat 1 is installed at the end of the vehicle-mounted integrated machine, the boom tilting seat 1 is equipped with a foldable boom, the upper end of the hanging rod 7 is hinged to the boom part, when the boom is folded horizontally to the roof of the vehicle, it will drive the hanging rod 7 to pull up, thereby attaching the support plate 3 to the rear end of the boom tilting seat 1. When the boom is vertically unfolded, the hanging rod 7 pushes down to drive the support plate 3 to unfold at the rear end of the boom tilting seat 1, and finally to a horizontal state. At this time, the movable support 5 is opened.

[0038] The support plate 3 can also be flipped using independent hydraulic components. When folded, it reduces the space occupied and fits more closely with the boom flipping seat 1. When unfolded, it ensures the guiding effect.

[0039] The tubing is placed directly in front of the U-shaped channel 31. One end of the tubing is lifted using the hook on the boom. When the tubing is fully lifted, the workers, with the help of the boom, move the tubing into the U-shaped channel 31. Since the movable support 5 is in the open position, the tubing can smoothly enter and contact the first guide wheels 43 on the two sets of fixed supports 4. At this time, the drive mechanism 6 pulls the movable support 5 until the tubing is in the U-shaped channel 31. Figure 3 As shown in the limit position, the tubing string is coaxial with the wellhead. The boom drives the tubing string to move downwards. Under the action of multiple guide wheels, the tubing string moves vertically downwards and smoothly enters the wellhead.

[0040] If the support plate 3 is overturned by independent hydraulic pressure, the support plate 3 can drive the fixed support 4 and the movable support 5 to overturn and fold at this time.

[0041] In the description of the specification, the description referring to the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In the specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0042] The preferred embodiments of the utility model disclosed above are only used for helping to explain the utility model. The preferred embodiments do not describe all the details exhaustively, and also do not limit the utility model to only the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that the persons skilled in the art can well understand and utilize the utility model. The utility model is limited only by the claims and the entire scope and equivalents thereof.

Claims

1. An intelligent workover operation all-in-one machine, comprising a boom turnover seat (1) fixed at the end of a vehicle-mounted workover machine, characterized in that: The boom turnover seat (1) rear end is fixed with a fixed seat (2), the fixed seat (2) is hinged with a rotatable support plate (3), the support plate (3) is provided with a U-shaped groove (31) with one end opening, the support plate (3) is provided with two groups of fixed supports (4) and movable supports (5) along the bottom of the U-shaped groove (31) as the center of the circle, and the two groups of fixed supports (4) and movable supports (5) are symmetrically arranged, the movable support (5) is located near the opening side of the U-shaped groove (31), the drive mechanism (6) for driving the movable support (5) to limit the pipe column radially is arranged between the bottom of the support plate (3) and the movable support (5), and the drive mechanism (6) is also movable between the two groups of fixed supports (4).

2. The intelligent well repair operation all-in-one machine according to claim 1, characterized in that: The fixed support (4) comprises a first bracket (41) fixed on the support plate (3), a first wheel frame (42) fixed on the first bracket (41), and a first guide wheel (43) hinged on the first wheel frame (42), and the first wheel frame (42) and the first guide wheel (43) are arranged in at least two groups in the vertical direction on the first bracket (41). 3.The intelligent well repair operation all-in-one machine of claim 1, wherein: The movable support (5) comprises a second bracket (51) fixed on the fixed seat (2) and a second wheel frame (52) located in front of the second bracket (51), and at least two second guide wheels (53) are hinged on the second wheel frame (52), and a first guide rod (54) is fixed on the end of the second wheel frame (52) away from the second guide wheel (53) and slidably arranged in the second bracket (51).

4. The intelligent well repair operation all-in-one machine according to claim 3, characterized in that: The drive mechanism (6) comprises a mounting seat (61) fixed on the support plate (3), a U-shaped frame (62) movably arranged at the front end of the mounting seat (61), and a connecting rod (63) hinged at the front end of the U-shaped frame (62), and the inner side of the second wheel frame (52) is provided with a connecting seat (64) hinged with the other end of the connecting rod (63).

5. The intelligent well repair operation all-in-one machine according to claim 4, characterized in that: The mounting seat (61) is fixed with a hydraulic cylinder (65) with the output end fixed to the U-shaped frame (62), and the U-shaped frame (62) is further provided with a second guide rod (66) slidably arranged in the mounting seat (61).

6. The intelligent well repair operation all-in-one machine of claim 1, wherein: The U-shaped groove (31) is wider than the diameter of the pipe column, and the two sides of the opening end of the U-shaped groove (31) are provided with chamfers.

7. The intelligent well repair operation all-in-one machine according to claim 1, characterized in that: The side of the support plate (3) away from the fixed seat (2) is hinged with a hanging rod (7).