Edible mushroom stick punching and inoculating all-in-one machine
The integrated design of the mushroom stick punching and inoculation machine solves the pollution and efficiency problems of the traditional separate operation mode, realizes the automated transmission, precise punching and quantitative inoculation of mushroom sticks, and improves production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2026-03-31
AI Technical Summary
The traditional separate drilling and inoculation process for edible mushroom substrate leads to a high risk of substrate contamination, low production efficiency, and difficulty in accurately controlling the inoculation amount, thus affecting yield and quality.
The design integrates mushroom log punching and inoculation, achieving automated transport, precise punching, and quantitative inoculation of the logs through the integrated design of the conveyor, punching mechanism, and inoculation mechanism. This avoids contamination transfer between equipment and improves production efficiency and inoculation accuracy.
It improved the efficiency and accuracy of mushroom stick drilling and inoculation, reduced the risk of contamination, ensured the yield and quality of edible fungi, and optimized the production process.
Smart Images

Figure CN224054983U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of edible mushroom substrate inoculation technology, specifically an integrated machine for punching and inoculating edible mushroom substrate. Background Technology
[0002] In the cultivation of edible fungi, the production process of the mushroom sticks is crucial, as they serve as a culture medium that provides nutrition and a suitable growth environment for the fungi. Traditional mushroom stick production requires drilling holes in the raw materials before inoculating them with spores.
[0003] In past production practices, the two key steps of punching and inoculation were often completed separately on different equipment. This separate operation mode has many drawbacks. On the one hand, when transferring the mushroom sticks between different devices, the production environment is difficult to keep completely sterile, making them highly susceptible to contamination by external microorganisms. Once the sticks are contaminated, the germination rate of the spawn may decrease, or even the entire stick may become unusable, seriously affecting the yield and quality of edible fungi. On the other hand, in the traditional process, arranging the mushroom sticks takes a long time to position them, and they are prone to rolling and piling up during handling, leading to inconvenience and severely impacting production efficiency. Furthermore, the traditional method makes it difficult to accurately control the inoculation amount. Too much or too little inoculation can affect the growth and development of edible fungi, and it is impossible to flexibly adjust the inoculation amount according to actual needs, which is not conducive to optimizing the production process. In view of this, we propose an integrated machine for punching and inoculating edible fungi mushroom sticks. Utility Model Content
[0004] The purpose of this invention is to provide an integrated machine for punching and inoculating edible mushroom substrate, addressing the shortcomings mentioned in the background section. In previous production practices, the two key steps of punching and inoculation were often performed separately on different equipment. This separate operation mode has many drawbacks. Firstly, when transferring substrates between different devices, the production environment is difficult to maintain completely sterile, making them highly susceptible to contamination by external microorganisms. Once contaminated, the germination rate of the spawn may decrease, or even the entire substrate may become unusable, severely impacting the yield and quality of edible mushrooms. Secondly, in the traditional process, arranging and positioning the substrates takes a considerable amount of time, and they are prone to rolling and piling during handling, leading to inconvenience and significantly affecting production efficiency. Furthermore, the traditional method makes it difficult to accurately control the inoculation amount; too much or too little inoculation can affect the growth and development of edible mushrooms, and the inability to flexibly adjust the inoculation amount according to actual needs hinders the optimization of the production process.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] An integrated machine for punching and inoculating edible mushroom spawn logs includes a working plate and several spawn log bodies. Several support columns are fixed to the bottom of the working plate. A conveyor body arranged from left to right is mounted on the top surface of the working plate. Several placement plates arranged from left to right are fixed to the top surface of the conveyor belt of the conveyor body. Several placement cylinders arranged front to back are fixed to the top surface of the placement plates, with the spawn log bodies located inside the placement cylinders on the same side. The machine also includes:
[0007] A punching mechanism, installed on the top surface of the working plate, is used to punch holes in several mushroom sticks. The punching mechanism includes a left frame fixed on the top surface of the working plate and arranged front to back; a lifting plate located below the horizontal end of the left frame; an electric cylinder installed on the top surface of the horizontal end of the left frame and used to drive the lifting plate to move up and down; several rotating rods rotatably connected to the bottom surface of the lifting plate and arranged front to back; several punching columns coaxially fixed to the bottom surface of the rotating rods on the same side and used to punch holes in several mushroom sticks on the same side; and several punching gears coaxially fixed to the outer circumference of the rotating rods on the same side. Between every two punching gears, there is a rotating column rotatably connected to the top surface of the lifting plate. A drive gear that meshes with two adjacent punching gears is coaxially fixed on the outer circumference of the rotating column. The punching mechanism also includes a motor installed on the top surface of the lifting plate and used to drive one of the rotating columns to rotate.
[0008] An inoculation mechanism, installed on the top surface of the work plate, is used to inoculate several perforated mycelium substrates. The inoculation mechanism includes a right frame fixed on the top surface of the work plate and located on the right side of the left frame; a liquid passage box located below the horizontal end of the right frame; an electric push rod mounted on the top surface of the horizontal end of the right frame and used to drive the liquid passage box to move up and down; a fixed tube fixed on the top surface of the liquid passage box and connected to its inner cavity; a liquid supply box fixed on the top surface of the horizontal end of the right frame; and a pump installed on the bottom surface of the liquid supply box and used to supply mycelium to the fixed tube. Several inoculation tubes connected to the inner cavity of the liquid passage box and used to inoculate several mycelium substrates are fixed on the bottom surface of the liquid passage box, and electromagnetic valves are installed on the outer wall of the inoculation tubes.
[0009] In a preferred embodiment, the punching mechanism further includes a rotating shaft coaxially fixed to the top surface of one of the rotating columns and rotatably connected to the lifting plate, and the output shaft of the motor is coaxially connected to the rotating shaft.
[0010] In a preferred embodiment, the piston rod of the electric cylinder passes through the top surface of the left frame horizontal plate and extends above the lifting plate. The drilling mechanism also includes a gasket fixed between the piston rod of the electric cylinder and the lifting plate. The piston rod of the electric push rod passes through the top surface of the right frame and extends above the liquid box. The inoculation mechanism also includes a gasket fixed between the piston rod of the electric push rod and the liquid box.
[0011] In a preferred embodiment, the inoculation mechanism further includes an inlet funnel fixed to the top surface of the liquid supply box and communicating with its inner cavity, a drain pipe fixed to the left side surface of the liquid supply box near the bottom and communicating with its inner cavity, two manual valves respectively installed on the outer walls of the drain pipe and the inlet funnel, and a liquid passage pipe tightly connected to the outlet end of the pump body and penetrating the right side surface of the liquid supply box. A through hole is provided on the top surface of the right frame horizontal plate, and a corrugated pipe penetrating the through hole on the top surface of the right frame horizontal plate is connected between the liquid passage pipe and the fixed pipe.
[0012] In a preferred embodiment, the perforated column corresponds to the position and size of several mushroom sticks on the same side, the inoculation tube corresponds to the position and size of several mushroom sticks on the same side, several placement plates on the top surface of the conveyor belt of the conveyor body are arranged linearly and equally spaced, and several placement cylinders on the top surface of the placement plates are also arranged linearly and equally spaced.
[0013] In a preferred embodiment, a plurality of support columns at the bottom of the working plate are arranged in a matrix, a support plate is fixed at the bottom of the support column, and an anti-slip plate adapted to the shape of the support plate is fixed at the bottom of the support plate, and the bottom of the anti-slip plate is provided with anti-slip texture.
[0014] In a preferred embodiment, the punching mechanism further includes a protective cylinder fixed to the top surface of the left frame horizontal plate and a protective box fixed to the top surface of the lifting plate. The motor is located inside the protective box, and the cylinder body of the electric cylinder is located inside the protective cylinder. The inoculation mechanism further includes a fixed cylinder fixed to the top surface of the right frame horizontal plate, and the rod body of the electric push rod is located inside the fixed cylinder.
[0015] In a preferred embodiment, the parts of the liquid supply box that contact the liquid inlet pipe, the liquid inlet funnel, and the liquid outlet pipe are all provided with sealing rings; the parts of the liquid inlet pipe that contact the pump body and the corrugated pipe are all provided with sealing rings; the parts of the fixed pipe that contact the corrugated pipe and the liquid inlet box are all provided with sealing rings; and the parts of the liquid inlet box that contact the several inoculation tubes are also provided with sealing rings.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1. This utility model, through the arrangement of the conveyor body, placement plate, and placement cylinder, achieves automated conveying of the mushroom substrate, thereby improving the efficiency of substrate feeding. The mushroom substrate can be quickly conveyed to the area below the punching mechanism, and after punching, it can be quickly conveyed to the inoculation mechanism. The entire process is seamlessly connected, saving time for manual handling and positioning, demonstrating the close continuity of the punching and inoculation integrated operation, and greatly improving overall production efficiency.
[0018] 2. This utility model, through the arrangement of an electric cylinder, lifting plate, rotating rod, punching column, punching gear, rotating column, drive gear and motor in the punching mechanism, realizes the simultaneous punching operation on multiple mushroom sticks, thereby improving punching efficiency and ensuring the consistency of punching position. In this device, precise punching provides a good foundation for subsequent inoculation, ensuring that the punching position of each mushroom stick is accurate, so that the bacterial solution can be accurately injected into the hole during inoculation, improving the inoculation effect and ensuring the stability and efficiency of the entire production process;
[0019] 3. This utility model, through the setting of an electric push rod, liquid passage box, fixing tube, liquid supply box, pump body, inoculation tube and solenoid valve in the inoculation mechanism, realizes precise quantitative inoculation of the perforated spawn body, thereby improving inoculation efficiency and accuracy and reducing waste of spawn. Since perforation and inoculation are completed on the same equipment, it avoids the contamination that may be caused by the transfer of spawn to different equipment. At the same time, precise inoculation and the initial perforation operation complement each other, further demonstrating the significant advantages of integrated equipment in ensuring product quality and improving production efficiency. The amount of spawn inoculated can be controlled according to needs, optimizing the production process. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0021] Figure 2 This is one of the exploded views of this utility model;
[0022] Figure 3 This is the second partially exploded view of this utility model;
[0023] Figure 4 This is a schematic diagram of the overall structure of the punching mechanism in this utility model;
[0024] Figure 5 This is one of the exploded partial views of the drilling mechanism in this utility model;
[0025] Figure 6 This is the second partial exploded view of the punching mechanism in this utility model;
[0026] Figure 7 This is a schematic diagram of the overall structure of the inoculation mechanism in this utility model;
[0027] Figure 8 This is a partial exploded view of the inoculation mechanism in this utility model;
[0028] Figure 9 This is a partial structural schematic diagram of the inoculation mechanism in this utility model;
[0029] Figure 10 This is a schematic diagram of the internal structure of the liquid supply box in this utility model;
[0030] The meanings of the labels in the diagram are as follows:
[0031] 1. Working board; 2. Support column; 3. Support plate; 4. Conveyor body; 5. Placement plate; 6. Placement cylinder; 7. Mushroom stick body; 8. Drilling mechanism; 81. Left frame; 82. Electric cylinder; 83. Lifting plate; 84. Gasket; 85. Rotating rod; 86. Drilling column; 87. Drilling gear; 88. Rotating column; 89. Drive gear; 810. Rotating shaft; 811. Motor; 812. Protective box; 813. Protective cylinder; 9. Inoculation mechanism; 91. Right frame; 92. Liquid passage box; 93. Pad; 94. Inoculation tube; 95. Solenoid valve; 96. Fixing tube; 97. Liquid supply box; 98. Pump body; 99. Liquid passage pipe; 910. Corrugated pipe; 911. Liquid inlet funnel; 912. Liquid outlet pipe; 913. Manual valve; 914. Fixing cylinder; 915. Electric push rod; 10. Anti-slip plate. Detailed Implementation
[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0033] Please see Figures 1-10 This utility model provides a technical solution: an integrated machine for punching and inoculating edible mushroom sticks, including a working plate 1 and several mushroom stick bodies 7. Several support columns 2 are fixed to the bottom of the working plate 1. A conveyor body 4 arranged from left to right is installed on the top surface of the working plate 1. Several placement plates 5 arranged from left to right are fixed to the top surface of the conveyor belt of the conveyor body 4. Several placement cylinders 6 arranged front to back are fixed to the top surface of the placement plates 5, and the mushroom stick bodies 7 are located inside the placement cylinders 6 on the same side. The machine also includes:
[0034] A punching mechanism 8, installed on the top surface of the working plate 1, is used to punch holes in several mushroom stick bodies 7. The punching mechanism 8 includes a left frame 81 fixed to the top surface of the working plate 1 and arranged front to back; a lifting plate 83 located below the horizontal end of the left frame 81; an electric cylinder 82 mounted on the top surface of the horizontal end of the left frame 81 and used to drive the lifting plate 83 to move up and down; several rotating rods 85 rotatably connected to the bottom surface of the lifting plate 83 and arranged front to back; and several rotating rods 85 coaxially fixed to the bottom surface of the rotating rods 85 on the same side and used to punch holes in several mushroom stick bodies 7. The perforation mechanism 8 includes a number of perforation columns 86 for perforating several mushroom stick bodies 7 on the same side, a number of perforation gears 87 coaxially fixed on the outer circumference of the rotating rod 85 on the same side, a rotating column 88 rotatably connected to the top surface of the lifting plate 83 between every two perforation gears 87, a drive gear 89 coaxially fixed on the outer circumference of the rotating column 88 that meshes with two adjacent perforation gears 87, and a motor 811 installed on the top surface of the lifting plate 83 for driving one of the rotating columns 88 to rotate.
[0035] Inoculation mechanism 9, installed on the top surface of work plate 1, is used to inoculate several perforated mycelium sticks 7. Inoculation mechanism 9 includes a right frame 91 fixed on the top surface of work plate 1 and located to the right of left frame 81; a liquid passage box 92 located below the horizontal end of right frame 91; an electric push rod 915 mounted on the top surface of the horizontal end of right frame 91 and used to drive the liquid passage box 92 to move up and down; a fixed tube 96 fixed on the top surface of liquid passage box 92 and connected to its inner cavity; and a fixed part of right frame 81. The liquid supply box 97 on the top surface of the horizontal plate 91, the pump body 98 installed on the bottom surface of the liquid supply box 97 and used to supply bacterial liquid to the fixed tube 96, and the liquid passage box 92 has several inoculation tubes 94 fixed on the bottom surface, which are connected to its inner cavity and used to inoculate several mushroom sticks 7. The outer wall of the inoculation tube 94 is equipped with a solenoid valve 95. Through the arrangement of the conveyor body 4, the placement plate 5 and the placement cylinder 6, the automated transmission of the mushroom sticks 7 is realized, which achieves the effect of improving the efficiency of mushroom stick feeding. The mushroom sticks can be quickly conveyed to the bottom of the punching mechanism 8, and after punching, they can be quickly transferred to the inoculation mechanism 9. The whole process is seamlessly connected, saving the time of manual handling and positioning. It reflects the close connection between punching and inoculation in the process, and greatly improves the overall production efficiency. Through the setting of electric cylinder 82, lifting plate 83, rotating rod 85, punching column 86, punching gear 87, rotating column 88, drive gear 89 and motor 811 in the punching mechanism 8, the punching operation of multiple mushroom sticks 7 can be carried out at the same time, which improves the punching efficiency and ensures the consistency of the punching position. In the integrated equipment, precise perforation provides a solid foundation for subsequent inoculation, ensuring accurate perforation of each substrate. This allows the bacterial solution to be accurately injected into the holes, improving inoculation effectiveness and guaranteeing the stability and efficiency of the entire production process. Through the inoculation mechanism 9, which includes an electric push rod 915, a liquid passage box 92, a fixing tube 96, a liquid supply box 97, a pump body 98, an inoculation tube 94, and a solenoid valve 95, precise quantitative inoculation of the perforated substrate 7 is achieved, improving inoculation efficiency and accuracy while reducing bacterial solution waste. Since perforation and inoculation are completed on the same equipment, contamination that may occur when transferring substrates between different devices is avoided. Furthermore, precise inoculation and the initial perforation operation complement each other, further demonstrating the significant advantages of the integrated equipment in ensuring product quality and improving production efficiency. The amount of bacterial solution inoculated can be controlled according to demand, optimizing the production process.
[0036] In this embodiment, the punching mechanism 8 also includes a rotating shaft 810 coaxially fixed on the top surface of one of the rotating columns 88 and rotatably connected to the lifting plate 83, and the output shaft of the motor 811 is coaxially connected to the rotating shaft 810. This connection method enables the motor 811 to transmit power to the rotating column 88 more stably and efficiently, thereby driving several punching columns 86 to rotate, ensuring the smooth progress of the punching work.
[0037] In addition, the piston rod of the electric cylinder 82 passes through the top surface of the horizontal plate of the left frame 81 and extends above the lifting plate 83. The drilling mechanism 8 also includes a gasket 84 fixed between the piston rod of the electric cylinder 82 and the lifting plate 83. The piston rod of the electric push rod 915 passes through the top surface of the right frame 91 and extends above the liquid box 92. The inoculation mechanism 9 also includes a gasket 93 fixed between the piston rod of the electric push rod 915 and the liquid box 92. These features can increase the contact area, disperse pressure, prevent damage to the connection between the piston rod and the lifting plate 83 and the liquid box 92 due to excessive local pressure, and extend the service life of the equipment.
[0038] Furthermore, the inoculation mechanism 9 also includes an inlet funnel 911 fixed to the top surface of the supply box 97 and connected to its inner cavity, a drain pipe 912 fixed to the left side surface of the supply box 97 near the bottom and connected to its inner cavity, two manual valves 913 respectively installed on the outer walls of the drain pipe 912 and the inlet funnel 911, and a flow pipe 99 tightly connected to the outlet end of the pump body 98 and penetrating the right side surface of the supply box 97. A through hole is provided on the top surface of the horizontal plate end of the right frame 91. A corrugated pipe 910 penetrating the through hole on the top surface of the horizontal plate end of the right frame 91 is connected between the flow pipe 99 and the fixed pipe 96. The two manual valves 913 are respectively installed on the outer walls of the drain pipe 912 and the inlet funnel 911, which can control the inlet and outlet of the bacterial solution. The corrugated pipe 910 can adapt to the lifting and lowering movement of the flow box 92 to ensure smooth delivery of the bacterial solution.
[0039] Specifically, the perforated column 86 corresponds to the position and size of several mushroom stick bodies 7 on the same side, the inoculation tube 94 corresponds to the position and size of several mushroom stick bodies 7 on the same side, several placement plates 5 are arranged linearly and equally spaced on the top surface of the conveyor belt of the conveyor body 4, and several placement cylinders 6 on the top surface of the placement plates 5 are also arranged linearly and equally spaced. The perforated column 86 corresponds to the position and size of several mushroom stick bodies 7 on the same side, ensuring accurate perforation and allowing the perforated column 86 to be smoothly inserted into the mushroom stick body 7 for perforation. The inoculation tube 94 corresponds to the position and size of several mushroom stick bodies 7 on the same side, ensuring accurate inoculation and allowing the bacterial solution to be accurately injected into the perforated mushroom stick body 7. The linear and equally spaced arrangement of the placement plates 5 and placement cylinders 6 further ensures the stability and accuracy of the mushroom sticks during the transmission and processing.
[0040] It is worth noting that several support columns 2 at the bottom of the working plate 1 are arranged in a matrix. Support plates 3 are fixed at the bottom of the support columns 2. Anti-slip plates 10 that are adapted to the shape of the support plates 3 are fixed at the bottom of the support plates 3. The bottom of the anti-slip plates 10 is provided with anti-slip texture, which can effectively prevent the equipment from shifting during operation and ensure the safety of equipment operation.
[0041] It is worth noting that the punching mechanism 8 also includes a protective cylinder 813 fixed to the top surface of the horizontal plate end of the left frame 81 and a protective box 812 fixed to the top surface of the lifting plate 83. The motor 811 is located inside the protective box 812, and the cylinder body of the electric cylinder 82 is located inside the protective cylinder 813. The inoculation mechanism 9 also includes a fixed cylinder 914 fixed to the top surface of the horizontal plate end of the right frame 91, and the rod body of the electric push rod 915 is located inside the fixed cylinder 914. The protective cylinder 813 is fixed to the top surface of the horizontal plate end of the left frame 81, placing the cylinder body of the electric cylinder 82 inside, which can prevent the electric cylinder 82 from being contaminated by external collisions or dust, thus extending its service life. The protective box 812 is fixed to the top surface of the lifting plate 83, placing the motor 811 inside, which protects the motor 811. The fixed cylinder 914 is fixed to the top surface of the horizontal plate end of the right frame 91, placing the rod body of the electric push rod 915 inside, protecting the rod body of the electric push rod 915, and improving the overall protective performance of the equipment.
[0042] It is worth emphasizing that sealing rings are provided at the contact points between the liquid supply box 97 and the liquid inlet pipe 99, the liquid inlet funnel 911, and the liquid outlet pipe 912; sealing rings are provided at the contact points between the liquid inlet pipe 99 and the pump body 98 and the bellows pipe 910; sealing rings are provided at the contact points between the fixed pipe 96 and the bellows pipe 910 and the liquid supply box 92; and sealing rings are also provided at the contact points between the liquid supply box 92 and several inoculation tubes 94. The installation of these sealing rings can effectively prevent bacterial leakage, ensure the airtightness of the bacterial liquid delivery system, ensure the normal operation of the inoculation work, and avoid waste and environmental pollution caused by bacterial leakage.
[0043] It should be added that the transmission motor, electric cylinder 82, motor 811, pump body 98, and electric push rod 915 in the transmission machine body 4 are all electrically connected to the external PLC through wires. The transmission motor, electric cylinder 82, motor 811, pump body 98, and electric push rod 915 in the transmission machine body 4 are all electrically connected to the external power supply through wires, and the external PLC is also electrically connected to the external power supply through wires.
[0044] Finally, it should be noted that the components involved in this utility model, such as the transmission body 4, electric cylinder 82, motor 811, pump body 98, and electric push rod 915, are all general standard parts or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and the matching controller and power supply, are connected by wires. The specific connection methods should refer to the working principle of this utility model. The electrical connections between each electrical component are completed in the order of operation. The detailed connection methods are all technologies known in the art.
[0045] In this embodiment, during actual use, the transmission motor in the transmission machine body 4 is first started by an external PLC. After the transmission motor in the transmission machine body 4 is started, it can drive its conveyor belt to rotate. The rotation of the conveyor belt will move the placement plate 5 and placement cylinder 6 fixed on its top surface. At the same time, the mushroom stick body 7 is placed inside the placement cylinder 6. The transmission machine body 4 transports the mushroom stick to the bottom of the punching mechanism 8. The support columns 2, support plates 3 and anti-slip plates 10 arranged in a matrix at the bottom of the working plate 1 ensure the stability of the equipment and provide a reliable foundation for the feeding process.
[0046] When the rightmost several mushroom sticks 7 move below the several perforation columns 86, the transmission motor in the transmission machine body 4 is shut down via an external PLC. Then, the electric cylinder 82 and motor 811 of the perforation mechanism 8 are started via the external PLC. After the electric cylinder 82 starts, its piston rod pushes the lifting plate 83 down. Since the cylinder body of the electric cylinder 82 is installed on the top surface of the horizontal plate end of the left frame 81, the left frame 81 provides support for the entire perforation mechanism. The gasket 84 between the piston rod of the electric cylinder 82 and the lifting plate 83 acts as a buffer. At the same time, the motor 811 starts, driving the rotating shaft 810 connected to it to rotate via the output shaft. The rotating shaft 810 drives the rotating column 88 to rotate. The drive gear 89 on the outer circumference of the rotating column 88 meshes with the adjacent perforation gear 87, thereby driving the rotating rod 85 to rotate. Since the rotating rod 85 is connected to... The bottom surface of the lifting plate 83 and the perforating column 86 are coaxially fixed to the bottom surface of the rotating rod 85. The perforating column 86 rotates with the rotating rod 85 and perforates the mushroom stick body 7 during the descent. Multiple perforating columns 86 rotate synchronously through gear transmission, and can perforate multiple mushroom stick bodies 7 at the same time. After the perforation is completed, the motor 811 is turned off by the external PLC and the piston rod of the electric cylinder 82 is controlled to retract. The retraction of the piston rod of the electric cylinder 82 drives the lifting plate 83 to rise, thereby driving the perforating column 86 to leave the mushroom stick body 7. Then, the transmission motor in the transmission machine body 4 is started by the external PLC to continue to transport the perforated mushroom stick bodies 7 to the bottom of the inoculation mechanism 9. When the perforated mushroom stick bodies 7 move to the bottom of the inoculation tubes 94, the transmission motor in the transmission machine body 4 is turned off by the external PLC.
[0047] Subsequently, the electric push rod 915 is activated via an external PLC, causing its piston rod to push the liquid passage box 92 downwards. The electric push rod 915 is mounted on the top surface of the horizontal plate of the right frame 91, which provides support for the inoculation mechanism. The pad 93 between the piston rod of the electric push rod 915 and the liquid passage box 92 acts as a buffer. Simultaneously, the pump 98 is activated via the external PLC. After the pump 98 is activated, the bacterial solution in the supply box 97 is transported to the liquid passage box 92 through the liquid passage pipe 99, the corrugated pipe 910, and the fixed pipe 96. The inlet funnel 911 can be used to add bacterial solution to the supply box 97. The drain pipe 912 and the manual valve 913 facilitate cleaning. When the liquid supply box 92 descends to the appropriate position, the external PLC activates several solenoid valves 95 on the outer wall of several inoculation tubes 94, allowing the bacterial solution to be injected from the inoculation tubes 94 into several perforated mushroom stick bodies 7, completing the inoculation operation. Because the inoculation tubes 94 and the mushroom stick bodies 7 are matched in position and size, the accuracy of inoculation can be guaranteed. After inoculation, the external PLC closes the electric push rod 915 and controls the piston rod to retract. The retraction of the piston rod of the electric push rod 915 can drive the liquid supply box 92 to rise. When the several inoculation tubes 94 move to the initial position, the external PLC closes the electric push rod 915.
[0048] Then, the transmission motor in the transmission machine body 4 is started by the external PLC, and the above operation is repeated, so that the other several mushroom stick bodies 7 can be punched and inoculated.
[0049] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An edible fungus stick punching and inoculating integrated machine, comprising a workboard (1) and a plurality of fungus stick bodies (7), characterized in that, The bottom end of the workboard (1) is fixed with several support columns (2), the top surface of the workboard (1) is installed with a transmission machine body (4) arranged from left to right, the top surface of the conveying belt of the transmission machine body (4) is fixed with several placement plates (5) arranged from left to right, the top surface of the placement plate (5) is fixed with several placement barrels (6) arranged front and back, and the bacterial rod body (7) is located in the same side placement barrel (6) and further comprises: The punching mechanism (8) is arranged on the top surface of the workboard (1) and is used for punching the plurality of bacterial rod bodies (7), the punching mechanism (8) comprises a left frame body (81) fixed on the top surface of the workboard (1) and arranged front and back, a lifting plate (83) located below the horizontal plate end of the left frame body (81), an electric cylinder (82) fixed on the top surface of the horizontal plate end of the left frame body (81) and used for driving the lifting plate (83) to lift, a plurality of rotating rods (85) rotatably connected to the bottom surface of the lifting plate (83) and arranged front and back, a plurality of punching columns (86) coaxially fixed on the bottom surface of the same side rotating rod (85) and used for punching the plurality of bacterial rod bodies (7) on the same side, a plurality of punching gears (87) coaxially fixed on the circumferential outer wall of the same side rotating rod (85), a rotating column (88) rotatably connected to the top surface of the lifting plate (83) is arranged between every two punching gears (87), the circumferential outer wall of the rotating column (88) is coaxially fixed with a driving gear (89) engaged with the two adjacent punching gears (87), and the punching mechanism (8) further comprises a motor (811) installed on the top surface of the lifting plate (83) and used for driving one of the rotating columns (88) to rotate. The inoculation mechanism (9) is arranged on the top surface of the workboard (1) and is used for inoculating the plurality of punched bacterial rod bodies (7), the inoculation mechanism (9) comprises a right frame body (91) fixed on the top surface of the workboard (1) and located on the right side of the left frame body (81), a liquid passing box (92) located below the horizontal plate end of the right frame body (91), an electric push rod (915) fixed on the top surface of the horizontal plate end of the right frame body (91) and used for driving the liquid passing box (92) to lift, a fixed tube (96) fixed on the top surface of the liquid passing box (92) and communicated with the inner cavity thereof, a liquid supply box (97) fixed on the top surface of the horizontal plate end of the right frame body (91), a pump body (98) installed on the inner bottom surface of the liquid supply box (97) and used for providing bacterial liquid to the fixed tube (96), a plurality of inoculation tubes (94) fixed on the bottom surface of the liquid passing box (92) and communicated with the inner cavity thereof and used for inoculating the plurality of bacterial rod bodies (7), and an electromagnetic valve (95) installed on the outer wall of the inoculation tube (94).
2. The punching and inoculating all-in-one machine for edible mushroom logs according to claim 1, characterized in that: The punching mechanism (8) further comprises a rotating shaft (810) coaxially fixed on the top surface of one of the rotating columns (88) and rotatably connected with the lifting plate (83), and the output shaft of the motor (811) is coaxially connected with the rotating shaft (810).
3. The punching and inoculating all-in-one machine for edible mushroom logs according to claim 1, characterized in that: The piston rod of the electric cylinder (82) penetrates the end top surface of the horizontal plate of the left frame body (81) and extends above the lifting plate (83), the punching mechanism (8) further comprises a gasket (84) fixed between the piston rod of the electric cylinder (82) and the lifting plate (83), the piston rod of the electric push rod (915) penetrates the top surface of the right frame body (91) and extends above the liquid passing box (92), and the inoculation mechanism (9) further comprises a gasket (93) fixed between the piston rod of the electric push rod (915) and the liquid passing box (92).
4. The mushroom stick punching and inoculating all-in-one machine according to claim 1, characterized in that: The inoculation mechanism (9) further comprises a liquid inlet funnel (911) fixed on the top surface of the liquid supply box (97) and communicating with the inner cavity thereof, a liquid discharge pipe (912) fixed on the left side surface of the liquid supply box (97) near the bottom end and communicating with the inner cavity thereof, two manual valves (913) respectively installed on the outer walls of the liquid discharge pipe (912) and the liquid inlet funnel (911), a liquid passing pipe (99) tightly sleeved with the liquid outlet end of the pump body (98) and penetrating the right side surface of the liquid supply box (97), and a through hole is formed in the top surface of the horizontal plate of the right frame body (91), and a bellows (910) is arranged in communication between the liquid passing pipe (99) and the fixed pipe (96) and penetrates the through hole in the top surface of the horizontal plate of the right frame body (91).
5. The mushroom stick punching and inoculating all-in-one machine according to claim 1, characterized in that: The punching column (86) corresponds in position and is matched in size with the same number of rod bodies (7), the inoculation tube (94) corresponds in position and is matched in size with the same number of rod bodies (7), and the placing plates (5) on the top surface of the conveying belt of the conveyor body (4) are arranged in linear equal intervals, and the placing cylinders (6) on the top surface of the placing plates (5) are also arranged in linear equal intervals.
6. The mushroom stick punching and inoculating all-in-one machine according to claim 1, characterized in that: The support columns (2) at the bottom end of the working plate (1) are arranged in a matrix, the support columns (2) are fixed with support plates (3) at the bottom end, the support plates (3) are fixed with anti-skid plates (10) matched in shape at the bottom end, and the anti-skid plates (10) are provided with anti-skid lines at the bottom end.
7. The punching and inoculating all-in-one machine for edible mushroom logs according to claim 2, characterized in that: The punching mechanism (8) further comprises a protection cylinder (813) fixed on the top surface of the horizontal plate of the left frame body (81) and a protection box (812) fixed on the top surface of the lifting plate (83), the motor (811) is located in the protection box (812), the cylinder body of the electric cylinder (82) is located in the protection cylinder (813), and the inoculation mechanism (9) further comprises a fixing cylinder (914) fixed on the top surface of the horizontal plate of the right frame body (91), and the rod body of the electric push rod (915) is located in the fixing cylinder (914).
8. The punching and inoculating all-in-one machine for edible mushroom logs according to claim 4, characterized in that: The liquid supply box (97) is provided with a sealing ring at the part in contact with the liquid passing pipe (99), the liquid inlet funnel (911) and the liquid discharge pipe (912), the liquid passing pipe (99) is provided with a sealing ring at the part in contact with the pump body (98) and the bellows (910), the fixed pipe (96) is provided with a sealing ring at the part in contact with the bellows (910) and the liquid passing box (92), and the liquid passing box (92) is also provided with a sealing ring at the part in contact with the plurality of inoculation tubes (94).