Prefabricated vegetable flow production equipment

Abstract

The utility model relates to the technical field of prefabricated vegetable production, and provides prefabricated vegetable flow production equipment which comprises a main machine shell, a power rod is rotatably connected in the main machine shell, a crank is fixedly connected in the power rod, a connecting rod is rotatably connected in the crank, an impact head is fixedly connected to the top of the connecting rod, and the impact head is fixedly connected to the bottom of the main machine shell. The outer surface of the impact head is movably sleeved with an impact sleeve, the top of the impact sleeve is fixedly connected with a first connecting plate, the top of the first connecting plate is fixedly connected with two protective plates, and the inner sides of the two protective plates are rotationally connected with two rollers. The device is provided with a vibration transmission draining structure, separation of water on the surfaces of food materials can be accelerated through the vibration effect, water residues in follow-up processing are reduced, the situation that residual water generated after vegetables are cleaned affects seasoning uniformity or packaging sealing performance is avoided, the water content of the food materials is rapidly reduced, and it is ensured that the product quality is stable; the occupied area of equipment and the material carrying time are reduced.

Description

Technical Field

[0001] This utility model relates to the field of pre-prepared vegetable production technology, and in particular to a pre-prepared vegetable production line equipment. Background Technology

[0002] Pre-prepared food production line equipment plays several important roles, mainly in the following aspects: It adopts an automated and continuous production method, organically connecting various production stages, reducing time wasted on manual operation and delays in intermediate steps, greatly improving the production speed of pre-prepared food, and meeting the needs of large-scale production. The production line equipment operates according to preset parameters and processes, precisely controlling each stage of the production process. This helps ensure that the taste, color, texture, and other quality indicators of each batch of pre-prepared food remain consistent, reducing quality fluctuations caused by human factors, improving product stability and consistency, and enhancing consumer trust in the product.

[0003] However, existing technologies, such as Chinese Publication No. CN222443046U, "A Pre-prepared Vegetable Flow Production Equipment," relate to the technical field of pre-prepared vegetable flow production equipment, specifically a pre-prepared vegetable flow production equipment. This equipment includes a washing frame, with a first connecting plate symmetrically arranged on the left side front and rear, and a second connecting plate symmetrically arranged on the right side front and rear. Support legs are provided at the bottom of both the first and second connecting plates. A protective cover is rotatably mounted on the bottom of the washing frame, and a locking buckle is provided between the front of the protective cover and the front of the washing frame. When washing vegetables using this pre-prepared vegetable flow production equipment, the vegetables are placed in the washing frame, and the drive motor rotates the first and second stirring rods. With the assistance of the spray head, the vegetables are washed while being stirred, resulting in a better washing effect.

[0004] However, this device lacks a vibration-driven drainage structure, which prevents the rapid separation of surface moisture from ingredients through vibration. This increases the amount of residual moisture during subsequent processing. Residual moisture after vegetable washing may affect the uniformity of seasoning or the sealing of packaging. It cannot quickly reduce the moisture content of ingredients, thus failing to ensure stable product quality. It also increases the equipment's footprint and material handling time. Furthermore, the device lacks a synchronous cleaning structure, which prevents real-time cleaning of the conveyor belt and vegetables during operation. This makes it impossible to ensure that the conveyor belt remains clean and hygienic at all times, thus failing to provide a clean environment for the production of pre-prepared dishes and resulting in low processing efficiency. Utility Model Content

[0005] The purpose of this invention is to solve the problems existing in the prior art, such as the inability to accelerate the separation of surface moisture of food through vibration, resulting in increased moisture residue in subsequent processing, the possibility that residual moisture after vegetable washing may affect the uniformity of seasoning or the sealing of packaging, the inability to quickly reduce the moisture content of food, the inability to ensure stable product quality, the increase in equipment footprint and material handling time, the inability to clean the conveyor belt and vegetables in real time during equipment operation, the inability to ensure that the conveyor belt is always clean and hygienic, and the inability to provide a clean environment for the production of pre-prepared dishes, leading to low processing efficiency of pre-prepared dishes.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a pre-prepared vegetable production line, comprising a main housing, a power rod rotatably connected inside the main housing, a crank fixedly connected inside the power rod, a connecting rod rotatably connected inside the crank, an impact head fixedly connected to the top of the connecting rod, an impact sleeve movably sleeved on the outer surface of the impact head, a first connecting plate fixedly connected to the top of the impact sleeve, two protective plates fixedly connected to the top of the first connecting plate, two rollers rotatably connected to the inner sides of the two protective plates, a transmission belt drivingly connected to the outer surfaces of the two rollers, and the other end of the connecting rod pushing the impact head, causing the impact head to impact and vibrate the impact sleeve.

[0007] In a preferred embodiment, the outer surface of the conveyor belt is provided with multiple drainage holes, and multiple anti-slip plates are fixedly connected to the outer surface of the conveyor belt to wash the food and then discharge it from the drainage holes and drainage channels.

[0008] In a preferred embodiment, a first pressure plate is fixedly connected to the inner surface of the main housing, and two positioning sleeves are fixedly connected to the top of the first pressure plate. Positioning rods are movably embedded in the inner surface of the positioning sleeves, and the top plates of the two positioning rods are fixedly connected to the bottom of the first connecting plate. The positioning sleeves are fixed inside the main housing by the first pressure plate.

[0009] In a preferred embodiment, a second connecting plate is fixedly connected to the bottom of the two protective plates, two springs are fixedly connected to the bottom of the second connecting plate, and a second pressure plate is fixedly connected to the bottom of the two springs. The two sides of the second pressure plate are fixedly connected to the inner surface of the main housing, while the second connecting plate on the other side of the protective plate is fixed above the second pressure plate by springs.

[0010] In a preferred embodiment, a first mounting sleeve is fixedly connected to one side of the main housing, and a first motor is fixedly embedded on the inner surface of the first mounting sleeve. The output end of the first motor is fixedly connected to one end of the power rod, and the first motor is fixed to one side of the main housing through the first mounting sleeve.

[0011] In a preferred embodiment, a second mounting sleeve is fixedly connected to one side of the protective plate, and a second motor is fixedly embedded in the inner surface of the second mounting sleeve. The output end of the second motor is fixedly connected to one end of a roller extension, and the second motor is fixed to one side of the protective plate by the second mounting sleeve.

[0012] In a preferred embodiment, the top of the main unit housing is fixedly connected to multiple lining plates, and two of the lining plates are fixedly embedded with water distribution pipes. The bottom of the water distribution pipes is connected to multiple cleaning nozzles, and water is sprayed out through the cleaning nozzles at the bottom of the water distribution pipes to clean the food.

[0013] In a preferred embodiment, the bottom of the main unit housing is fixedly connected with multiple support legs, and the bottom of the main unit housing is provided with multiple drainage grooves. The support legs at the bottom of the device serve to fix and support the entire device.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] 1. This utility model has a device with a vibration transmission and drainage structure, which can accelerate the separation of water from the surface of food through vibration, reduce water residue in subsequent processing, avoid the residual water after washing vegetables from affecting the uniformity of seasoning or the sealing of packaging, quickly reduce the moisture content of food, ensure stable product quality, and reduce the equipment footprint and material handling time.

[0016] 2. This utility model has a synchronous cleaning structure for the conveyor belt, which can clean the conveyor belt and vegetables in real time during equipment operation, ensuring that the conveyor belt is always clean and hygienic, providing a clean environment for the production of pre-cooked vegetables, and making the processing efficiency of pre-cooked vegetables higher. Attached Figure Description

[0017] Figure 1 A three-dimensional structural diagram of a pre-prepared vegetable production line provided by this utility model;

[0018] Figure 2 A schematic diagram of the bottom structure of a pre-prepared vegetable production line provided by this utility model;

[0019] Figure 3 A front cross-sectional structural diagram of a pre-prepared vegetable production line provided by this utility model;

[0020] Figure 4 A side sectional view of a pre-prepared vegetable production line provided by this utility model;

[0021] Figure 5 This is a side cross-sectional structural diagram of a pre-prepared vegetable production line provided by this utility model.

[0022] Legend:

[0023] 1. Main housing; 2. Power rod; 3. Crank; 4. Connecting rod; 5. Impact head; 6. Impact sleeve; 7. First connecting plate; 8. Protective plate; 9. Roller; 10. Conveyor belt; 11. Drain hole; 12. Anti-slip plate; 13. First pressure plate; 14. Positioning sleeve; 15. Positioning rod; 16. Second connecting plate; 17. Spring; 18. Second pressure plate; 19. First mounting sleeve; 20. First motor; 21. Second mounting sleeve; 22. Second motor; 23. Liner; 24. Water distribution pipe; 25. Cleaning nozzle; 26. Support leg; 27. Drain groove. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 5 This utility model provides a technical solution: a pre-prepared vegetable production line, including a main housing 1, a power rod 2 rotatably connected inside the main housing 1, a crank 3 fixedly connected inside the power rod 2, a connecting rod 4 rotatably connected inside the crank 3, an impact head 5 fixedly connected to the top of the connecting rod 4, an impact sleeve 6 movably sleeved on the outer surface of the impact head 5, a first connecting plate 7 fixedly connected to the top of the impact sleeve 6, two protective plates 8 fixedly connected to the top of the first connecting plate 7, two rollers 9 rotatably connected to the inner sides of the two protective plates 8, and a transmission belt 10 drivingly connected to the outer surface of the two rollers 9. The crank 3, which rotates with the power rod 2, drives one end of the connecting rod 4, and the other end of the connecting rod 4 pushes the impact head 5.

[0026] like Figures 1 to 5 As shown, the outer surface of the conveyor belt 10 is provided with multiple drainage holes 11, and multiple anti-slip plates 12 are fixedly connected to the outer surface of the conveyor belt 10 to clean the food and then discharge it from the drainage holes 11 and the drainage channel 27.

[0027] like Figures 1 to 5 As shown, a first pressure plate 13 is fixedly connected to the inner surface of the main housing 1. Two positioning sleeves 14 are fixedly connected to the top of the first pressure plate 13. Positioning rods 15 are movably embedded in the inner surface of the positioning sleeves 14. The top plates of the two positioning rods 15 are fixedly connected to the bottom of the first connecting plate 7. The first connecting plate 7, the positioning rods 15 and the upper structure will vibrate up and down inside the positioning sleeves 14.

[0028] like Figures 1 to 5As shown, a second connecting plate 16 is fixedly connected to the bottom of the two protective plates 8. Two springs 17 are fixedly connected to the bottom of the second connecting plate 16. A second pressure plate 18 is fixedly connected to the bottom of the two springs 17. The two sides of the second pressure plate 18 are fixedly connected to the inner surface of the main housing 1. The second connecting plate 16 on the other side of the protective plate 8 is fixed above the second pressure plate 18 by the springs 17, so that the vibration of the protective plate 8 is more stable.

[0029] like Figures 1 to 5 As shown, a first mounting sleeve 19 is fixedly connected to one side of the main housing 1. A first motor 20 is fixedly embedded on the inner surface of the first mounting sleeve 19. The output end of the first motor 20 is fixedly connected to one end of the power rod 2. When the first motor 20 is powered on, it will drive the power rod 2 to rotate inside the main housing 1.

[0030] like Figures 1 to 5 As shown, a second mounting sleeve 21 is fixedly connected to one side of a protective plate 8. A second motor 22 is fixedly embedded on the inner surface of the second mounting sleeve 21. The output end of the second motor 22 is fixedly connected to one end of a roller 9. When the second motor 22 is powered on, it will drive the roller 9 to rotate inside the protective plate 8.

[0031] like Figures 1 to 5 As shown, multiple liner plates 23 are fixedly connected to the top of the main unit housing 1. Water distribution pipes 24 are fixedly embedded inside the two liner plates 23. Multiple cleaning nozzles 25 are connected to the bottom of the water distribution pipes 24. Water is injected into the water distribution pipes 24. The water distribution pipes 24 are fixed to the top of the main unit housing 1 through the liner plates 23. Water will be sprayed out through the cleaning nozzles 25 at the bottom of the water distribution pipes 24.

[0032] like Figures 1 to 5 As shown, multiple support legs 26 are fixedly connected to the bottom of the main unit housing 1, and multiple drainage grooves 27 are provided on the bottom of the main unit housing 1, from which water is discharged.

[0033] Working principle: First, the food to be processed is placed on the lower side of the conveyor belt 10 inside the main housing 1. Then, water is injected into the water distribution pipe 24, which is fixed to the top of the main housing 1 by the liner 23. The water is sprayed out through the cleaning nozzle 25 at the bottom of the water distribution pipe 24 to clean the food. The water is then discharged from the drain hole 11 and the drain trough 27. The support leg 26 at the bottom of the device provides fixed support for the entire device. Then, the first motor 20 and the second motor 22 are powered by external power. The first motor 20 is fixed to one side of the main housing 1 by the first mounting sleeve 19. When the first motor 20 is powered on, it drives the power rod 2 to rotate inside the main housing 1. The crank 3, which rotates with the power rod 2, drives one end of the connecting rod 4. The other end of the connecting rod 4 pushes the impact head 5, causing the impact head 5 to impact the food. The impact sleeve 6 vibrates, and the first connecting plate 7, positioning rod 15 and the upper structure vibrate up and down inside the positioning sleeve 14. The positioning sleeve 14 is fixed inside the main housing 1 by the first bearing plate 13. At the same time, the second connecting plate 16 on the other side of the protective plate 8 is fixed above the second bearing plate 18 by the spring 17, making the vibration of the protective plate 8 more stable. The second motor 22 is fixed to one side of the protective plate 8 by the second mounting sleeve 21. After the second motor 22 is powered on, it will drive the roller 9 to rotate inside the protective plate 8. At the same time, under the transmission action of the conveyor belt 10 and the anti-slip action of the anti-slip plate 12, the food above will vibrate and be transported. When passing through the cleaning nozzle 25, the vibration energy will clean all sides of the food. Afterwards, the food will be quickly drained under the action of vibration.

[0034] The above are merely preferred embodiments of this utility model and are not intended to limit the utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model without departing from the technical solution of this utility model shall still fall within the protection scope of this utility model.

Claims

1. A prefabricated dish flow production apparatus comprising a main housing (1), characterized in that, The inside of the host shell (1) is rotatably connected with a power rod (2), the inside of the power rod (2) is fixedly connected with a crank (3), the inside of the crank (3) is rotatably connected with a connecting rod (4), the top of the connecting rod (4) is fixedly connected with an impact head (5), the outer surface of the impact head (5) is movably sleeved with an impact sleeve (6), the top of the impact sleeve (6) is fixedly connected with a first connecting plate (7), the top of the first connecting plate (7) is fixedly connected with two protective plates (8), the inner sides of the two protective plates (8) are rotatably connected with two rollers (9), and the outer surfaces of the two rollers (9) are drivingly connected with a conveying belt (10).

2. A pre-prepared food stream production apparatus as claimed in claim 1, wherein: The outer surface of the conveying belt (10) is provided with a plurality of water leakage holes (11), and the outer surface of the conveying belt (10) is fixedly connected with a plurality of anti-skid plates (12).

3. A pre-prepared food stream production apparatus as claimed in claim 2, wherein: The inner surface of the host shell (1) is fixedly connected with a first pressure bearing plate (13), the top of the first pressure bearing plate (13) is fixedly connected with two positioning sleeves (14), the inner surface of the positioning sleeve (14) is movably embedded with a positioning rod (15), and the top plates of the two positioning rods (15) are fixedly connected to the bottom of the first connecting plate (7).

4. A pre-prepared food stream production apparatus as claimed in claim 3, wherein: The bottoms of the two protective plates (8) are fixedly connected with a second connecting plate (16), the bottom of the second connecting plate (16) is fixedly connected with two springs (17), the bottoms of the two springs (17) are fixedly connected with a second pressure bearing plate (18), and the two sides of the second pressure bearing plate (18) are fixedly connected to the inner surface of the host shell (1).

5. A pre-prepared food stream production apparatus as claimed in claim 4, wherein: One side of the host shell (1) is fixedly connected with a first mounting sleeve (19), the inner surface of the first mounting sleeve (19) is fixedly embedded with a first motor (20), and the output end of the first motor (20) is fixedly connected to one end of the power rod (2).

6. A pre-prepared food stream production apparatus as claimed in claim 5, wherein: One side of the protective plate (8) is fixedly connected with a second mounting sleeve (21), the inner surface of the second mounting sleeve (21) is fixedly embedded with a second motor (22), and the output end of the second motor (22) is fixedly connected to one end of the roller (9) extending out.

7. A pre-prepared food stream production apparatus as claimed in claim 6, wherein: The top of the host shell (1) is fixedly connected with a plurality of lining plates (23), the interiors of the two lining plates (23) are fixedly embedded with a water distribution pipe (24), and the bottom of the water distribution pipe (24) is communicated with a plurality of cleaning spray heads (25).

8. A pre-prepared food stream production apparatus as claimed in claim 7, wherein: The bottom of the host shell (1) is fixedly connected with a plurality of supporting legs (26), and the bottom of the host shell (1) is provided with a plurality of water leakage grooves (27).

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