Functional textile finishing agent reaction kettle

By setting a filter assembly consisting of activated carbon and bamboo fiber filter layers inside the reactor and using a motor to drive the rotating drum, the problem of uneven use of activated carbon is solved, achieving efficient gas purification and convenient replacement, thus improving the purification effect.

CN224056974UActive Publication Date: 2026-03-31ZHEJIANG TEXTILE & FASHION COLLEGE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The activated carbon in the existing reactor does not treat the gas evenly, resulting in insufficient use and ineffective purification of formaldehyde and odors.

Method used

The filter assembly uses a combination of activated carbon and bamboo fiber filter layers. The rotating cylinder driven by the motor rotates the filter assembly, and the exhaust fan draws in the gas, so that the gas passes evenly through the activated carbon and bamboo fiber filter layers for multiple filtrations.

Benefits of technology

It improves the utilization rate of filter components, ensures effective filtration of formaldehyde and odors in the gas, simplifies the filter component replacement process, and improves purification efficiency and ease of operation.

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Abstract

The utility model discloses a functional textile finishing agent reaction kettle which comprises a lower shell, the top end of the lower shell is fixedly connected with an upper shell, one side of the upper shell is fixedly connected with a first supporting cylinder, the other side of the upper shell is fixedly connected with a second supporting cylinder, a sliding ring is inserted into the second supporting cylinder in a sliding mode, and the sliding ring is fixedly connected with the upper shell. A rotating disc is rotationally clamped in the sliding ring, a rotating cylinder is rotationally clamped in the first supporting cylinder, square holes are formed in the rotating cylinder and the rotating disc, a filtering assembly is inserted between the two square holes, an air suction pipe is inserted in one end of the rotating cylinder, the rotating cylinder is rotationally connected with the air suction pipe in a sleeving mode, and a plurality of air suction holes are formed in one end of the air suction pipe. The end of the air suction pipe is inserted into the filter assembly. The rotating cylinder is driven to rotate under the driving of the first motor and the meshing action of the two gears, so that the filtering assembly is driven to rotate, the contact position of waste gas and the filtering assembly is adjusted, and the utilization rate of the filtering assembly is increased.
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Description

Technical Field

[0001] This utility model relates to the field of textile finishing agent production technology, and in particular to a functional textile finishing agent reaction vessel. Background Technology

[0002] Functional textile finishing agents are chemical auxiliaries that impart specific functions to textiles through chemical or physical processes. During the production of functional textile finishing agents, reaction kettles are used for auxiliary production. As functional textile finishing agents are produced, pollutants such as formaldehyde and odors are generated in the reaction kettle. These gases are first pretreated by the filtration and purification structure in the reaction kettle, and then purified to meet emission standards through subsequent processes.

[0003] A search revealed Chinese patent CN216605233U, which discloses a functional textile finishing agent reactor. This patent uses a structure combining activated carbon and bamboo fiber to purify the gas inside the reactor. However, the activated carbon in the reactor does not treat the gas evenly, failing to fully utilize its properties. Therefore, to advance industry technology, better achieve the gas filtration and purification function inside the reactor, and enhance core technological competitiveness, this application proposes a new implementation scheme that differs from the existing reactor gas purification structure and application method. Utility Model Content

[0004] The purpose of this invention is to solve the problem of uneven gas treatment by activated carbon in existing reaction vessels, which prevents the full utilization of activated carbon, and to propose a functional textile finishing agent reaction vessel.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A functional textile finishing agent reactor includes a lower shell, an upper shell fixedly connected to the top of the lower shell, a first support cylinder fixedly connected to one side of the upper shell, and a second support cylinder fixedly connected to the other side of the upper shell. A sliding ring is slidably inserted into the second support cylinder, and a rotating disk is rotatably engaged within the sliding ring. A rotating cylinder is rotatably engaged within the first support cylinder. Both the rotating cylinder and the rotating disk have square holes, and a filter assembly is inserted between two square holes. An air suction pipe is inserted into one end of the rotating cylinder, and the rotating cylinder and the air suction pipe are rotatably sleeved. One end of the air suction pipe has multiple air suction holes, and this end of the air suction pipe is inserted into the filter assembly. A first motor is fixedly connected to the top of the first support cylinder. Gears are keyed to both the output end of the first motor and one end of the rotating cylinder, and the two gears mesh.

[0007] Furthermore, the filter assembly includes an inner mesh cylinder, an activated carbon filter layer on the outside of the inner mesh cylinder, a bamboo fiber filter layer on the outside of the activated carbon filter layer, and an outer mesh cylinder on the outside of the bamboo fiber filter layer.

[0008] Furthermore, both ends of the outer mesh cylinder are fitted with end caps, one side of which is fixedly connected to a block that is inserted into a square hole, and one side of which is fixedly connected to a square cylinder through which the air intake pipe passes.

[0009] Furthermore, an exhaust fan is fixedly connected to the top outer wall of the upper housing, and the air inlet end of the exhaust fan is inserted into one end of the suction pipe.

[0010] Furthermore, a sealing cap is fixedly connected to one end of the second support cylinder.

[0011] Furthermore, a support frame is fixedly connected to the top between the inner circumference walls of the lower shell, a second motor is fixedly connected to the top of the support frame, and a stirring frame is fixedly connected to the output end of the second motor. The stirring frame is located inside the lower shell.

[0012] Furthermore, a protective cover is fixedly connected to the top of the support frame, the protective cover covers the top of the second motor, a vent pipe is fixedly inserted into one side of the protective cover, and the other end of the vent pipe extends out of the lower housing.

[0013] Furthermore, a feed pipe is fixedly connected to one side of the lower housing, and a dust cover is threaded onto one end of the feed pipe. A discharge pipe is fixedly connected to the bottom of the lower housing, and a valve body is fixedly connected to the bottom of the discharge pipe.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. Driven by the first motor and the meshing of two gears, the rotating cylinder is rotated, thereby driving the filter assembly to rotate, thus adjusting the contact position between the exhaust gas and the filter assembly, so as to improve the utilization rate of the filter assembly.

[0016] 2. By pulling the sliding ring out of the second support cylinder, the filter assembly is pulled out of the upper housing. Then, the square cylinder of the new filter assembly is connected to the square hole of the rotating cylinder. The sliding ring is then inserted into the second support cylinder, so that the block is inserted into the square cylinder of the rotating disk, thereby quickly replacing the filter assembly. The operation is simple, convenient and fast. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a functional textile finishing agent reaction vessel proposed in this utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of a functional textile finishing agent reaction vessel proposed in this utility model;

[0019] Figure 3 This is a schematic cross-sectional view of the upper part of a functional textile finishing agent reaction vessel proposed in this utility model.

[0020] Figure 4 This is a cross-sectional view of the upper part of the functional textile finishing agent reactor after removing the filter assembly, as proposed in this utility model.

[0021] Figure 5 This is a cross-sectional view of the filter assembly of a functional textile finishing agent reactor proposed in this utility model.

[0022] Figure 6 This is a cross-sectional view of the lower part of a functional textile finishing agent reactor proposed in this utility model.

[0023] In the diagram: 1. Lower shell; 2. Upper shell; 3. First support cylinder; 4. Second support cylinder; 5. Sliding ring; 6. Rotating disk; 7. Rotating cylinder; 8. Square hole; 9. Filter assembly; 901. Inner mesh cylinder; 902. Activated carbon filter layer; 903. Bamboo fiber filter layer; 904. Outer mesh cylinder; 905. End cover; 906. Cube; 907. Square cylinder; 10. Suction pipe; 11. Suction hole; 12. First motor; 13. Gear; 14. Exhaust fan; 15. Sealing cover; 16. Support frame; 17. Second motor; 18. Stirring rack; 19. Protective cover; 20. Vent pipe; 21. Valve body. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Reference Figures 1-6 A functional textile finishing agent reactor includes a lower shell 1. An upper shell 2 is connected to the top of the lower shell 1 via a flange. A one-way valve is connected to the outer flange of the upper shell 2, and the one-way valve communicates with the interior of the upper shell 2. A first support cylinder 3 is welded to one side of the upper shell 2, and a second support cylinder 4 is welded to the other side. A sliding ring 5 is slidably inserted into the second support cylinder 4, and a rotating disk 6 is rotatably engaged within the sliding ring 5. A rotating cylinder 7 is rotatably engaged within the first support cylinder 3. Square holes 8 are provided inside both the rotating cylinder 7 and the rotating disk 6, and a filter is inserted between the two square holes 8. Component 9, both ends of the outer mesh cylinder 904 are fitted with end covers 905. One end cover 905 has a block 906 welded to one side, which is inserted into the square hole 8. One end cover 905 has a square tube 907 welded to one side. Pull the sliding ring 5 out of the second support cylinder 4, thereby pulling the filter assembly 9 out of the upper housing 2. Then, connect the square tube 907 of the new filter assembly 9 to the square hole 8 of the rotating cylinder 7. Then insert the sliding ring 5 into the second support cylinder 4, so that the block 906 is inserted into the square tube 907 of the rotating disk 6, thereby completing the replacement of the filter assembly 9.

[0026] One end of the rotating cylinder 7 is connected to the suction pipe 10. The rotating cylinder 7 and the suction pipe 10 are rotatably connected. One end of the suction pipe 10 is provided with multiple suction holes 11. This end of the suction pipe 10 is connected to the filter assembly 9. Under the action of the exhaust fan 14, the gas is drawn into the suction pipe 10 from the suction holes 11 and then discharged from the exhaust port of the exhaust fan 14 for further processing.

[0027] The top of the first support cylinder 3 is fixed with a first motor 12 by bolts. The output end of the first motor 12 and one end of the rotating cylinder 7 are both keyed with gears 13. The two gears 13 mesh, and under the drive of the first motor 12 and the action of the meshing of the two gears 13, the rotating cylinder 7 is driven to rotate, thereby driving the filter assembly 9 to rotate, thereby adjusting the position of the exhaust gas in contact with the filter assembly 9, so as to improve the utilization rate of the filter assembly 9.

[0028] The filter assembly 9 includes an inner mesh cylinder 901, an activated carbon filter layer 902 on the outside of the inner mesh cylinder 901, a bamboo fiber filter layer 903 on the outside of the activated carbon filter layer 902, the bamboo fiber filter layer 903 pre-adsorbs and filters formaldehyde and odor in the exhaust gas, and an outer mesh cylinder 904 on the outside of the bamboo fiber filter layer 903, the activated carbon filter layer 902 further adsorbs and filters formaldehyde and odor in the exhaust gas, and the suction pipe 10 passes through the square cylinder 907.

[0029] A blower 14 is bolted to the top outer wall of the upper housing 2. The air inlet of the blower 14 is connected to one end of the suction pipe 10. A sealing cap 15 is bolted to one end of the second support cylinder 4. A support frame 16 is bolted to the top between the inner circumference walls of the lower housing 1. A second motor 17 is bolted to the top of the support frame 16. A stirring frame 18 is bolted to the output end of the second motor 17. The stirring frame 18 is located inside the lower housing 1. Driven by the second motor 17, the stirring frame 18 rotates, thereby stirring the raw materials. To facilitate better reaction of raw materials, a protective cover 19 is bolted to the top of the support frame 16. The protective cover 19 covers the top of the second motor 17. A vent pipe 20 is fixedly inserted into one side of the protective cover 19 to facilitate the dissipation of heat generated by the second motor 17. The connecting wire of the second motor 17 passes through the vent pipe 20. The other end of the vent pipe 20 passes through the lower housing 1. A feed pipe is welded to one side of the lower housing 1. A dust cover is threaded onto one end of the feed pipe. A discharge pipe is welded to the bottom of the lower housing 1. A valve body 21 is connected to the bottom of the discharge pipe through a flange.

[0030] The working principle of this embodiment is as follows: First, unscrew the dust cover and feed the raw material into the lower shell 1 through the feed pipe. Then, start the second motor 17. Driven by the second motor 17, the stirring rack 18 rotates, thus stirring the raw material to facilitate better reaction. The exhaust gas generated during the reaction rises upwards. At this time, start the exhaust fan 14. Air enters the reactor through the one-way valve on the upper shell 2 and exits through the suction port 11 and suction pipe 10. The flowing air carries the exhaust gas from the reactor into the filter assembly 9, and exits through the suction port 11 and suction pipe 10. The exhaust gas passes through the bamboo fiber filter layer 90 in sequence. 3. Activated carbon filter layer 902 and inner mesh cylinder 901, thereby pre-adsorbing and filtering formaldehyde and odor in the exhaust gas through bamboo fiber filter layer 903. Then, the activated carbon filter layer 902 further adsorbs and filters formaldehyde and odor in the exhaust gas. At the same time, the first motor 12 is started. Driven by the first motor 12 and the meshing of two gears 13, the rotating cylinder 7 is rotated, thereby driving the filter assembly 9 to rotate. This adjusts the contact position between the exhaust gas and the filter assembly 9 to improve the utilization rate of the filter assembly 9. Afterwards, the exhaust gas is discharged from the exhaust port of the exhaust fan 14 for subsequent treatment.

[0031] When the filter assembly 9 needs to be replaced, remove the sealing cap 15, then pull the sliding ring 5 out of the second support cylinder 4, thereby pulling the filter assembly 9 out of the upper housing 2. Then, connect the square cylinder 907 of the new filter assembly 9 to the square hole 8 of the rotating cylinder 7, and then insert the sliding ring 5 into the second support cylinder 4, so that the block 906 is inserted into the square cylinder 907 of the rotating disk 6. Then, fix the sealing cap 15 to one end of the second support cylinder 4, thereby completing the replacement of the filter assembly 9.

[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A functional textile finishing agent reaction kettle comprising a lower shell (1), characterized in that, The top end of the lower shell (1) is fixedly connected with the upper shell (2), one side of the upper shell (2) is fixedly connected with the first support cylinder (3), the other side of the upper shell (2) is fixedly connected with the second support cylinder (4), the sliding ring (5) is slidingly inserted into the second support cylinder (4), the rotating disc (6) is rotatably connected in the sliding ring (5), the rotating cylinder (7) is rotatably connected in the first support cylinder (3), the square hole (8) is arranged in the rotating cylinder (7) and the rotating disc (6), the filter assembly (9) is inserted between the two square holes (8), one end of the rotating cylinder (7) is inserted with the air suction pipe (10), the rotating cylinder (7) is rotatably connected with the air suction pipe (10), a plurality of air suction holes (11) are arranged on one end of the air suction pipe (10), the end of the air suction pipe (10) is inserted with the filter assembly (9), the top of the first support cylinder (3) is fixedly connected with the first motor (12), the output end of the first motor (12) and one end of the rotating cylinder (7) are both key-connected with the gear (13), and the two gears (13) are engaged.

2. The functional textile finishing agent reaction kettle according to claim 1, characterized in that, The filter assembly (9) comprises the inner net cylinder (901), the outer side of the inner net cylinder (901) is provided with the activated carbon filter layer (902), the outer side of the activated carbon filter layer (902) is provided with the bamboo fiber filter layer (903), and the outer side of the bamboo fiber filter layer (903) is provided with the outer net cylinder (904).

3. The functional textile finishing agent reaction kettle according to claim 2, characterized in that, The two ends of the outer net cylinder (904) are sleeved with the end cover (905), one side of one of the end covers (905) is fixedly connected with the square block (906), the square block (906) is inserted into the square hole (8), one side of one of the end covers (905) is fixedly connected with the square cylinder (907), and the air suction pipe (10) passes through the square cylinder (907).

4. The functional textile finishing agent reaction kettle according to claim 1, characterized in that, The top outer wall of the upper shell (2) is fixedly connected with the air suction fan (14), and the air suction end of the air suction fan (14) is inserted with one end of the air suction pipe (10).

5. The functional textile finishing agent reaction kettle according to claim 1, characterized in that, One end of the second support cylinder (4) is fixedly connected with the sealing cover (15).

6. The functional textile finishing agent reaction kettle according to claim 1, characterized in that, The top of the support frame (16) is fixedly connected between the circumferential inner walls of the lower shell (1), the top of the support frame (16) is fixedly connected with the second motor (17), the output end of the second motor (17) is fixedly connected with the stirring frame (18), and the stirring frame (18) is located in the lower shell (1).

7. The functional textile finishing agent reaction kettle according to claim 6, characterized in that, The top of the support frame (16) is fixedly connected with the protective cover (19), the protective cover (19) covers the top of the second motor (17), one side of the protective cover (19) is fixedly inserted with the ventilation pipe (20), and the other end of the ventilation pipe (20) penetrates out of the lower shell (1). 8.The functional textile finishing agent reaction kettle according to claim 1, wherein, One side of the lower shell (1) is fixedly connected with the feeding pipe, one end of the feeding pipe is threadedly sleeved with the dustproof cover, the bottom end of the lower shell (1) is fixedly connected with the discharging pipe, and the bottom end of the discharging pipe is fixedly connected with the valve body (21).

Citation Information

Patent Citations

  • Functional textile finishing agent reaction kettle

    CN216605233U