Efficient non-differential centrifugal machine device
By employing grease-free bearings and a polytetrafluoroethylene coating in the horizontal screw centrifuge, the problem of insufficient load-bearing capacity of grease-lubricated bearings is solved, achieving efficient, stable, and energy-saving solid-liquid separation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-03-31
AI Technical Summary
The grease-lubricated bearings in existing horizontal screw centrifuges have poor load-bearing capacity and short service life, making it difficult to meet the requirements of efficient solid-liquid separation.
It adopts a grease-free bearing design, combined with a surface friction coating of polytetrafluoroethylene and filler material, to achieve rapid speed changes from low to high speed, and uses a pusher screw blade on a rotating shaft driven by a motor to perform solid-liquid separation.
Grease-free bearings overcome the high-temperature limitations of traditional bearings, improve load-bearing capacity, extend service life, and achieve more stable, energy-saving, and low-noise operation, making them suitable for a wide range of applications.
Smart Images

Figure CN224057644U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of centrifuge technology, and more specifically, to a high-efficiency differential-speed centrifuge device. Background Technology
[0002] A horizontal screw centrifuge is a commonly used wastewater solid-liquid separation device. Its main principle is to use centrifugal force to separate solid and liquid phases in the wastewater, and then use a screw conveyor mechanism to discharge the solid and liquid phases from different outlets, achieving solid-liquid separation. When the solid particles in the wastewater are small, flocculants need to be added to the wastewater to agglomerate the solids and improve the stratification effect. Currently, most centrifuges use grease-lubricated bearings. While this provides lubrication, grease-lubricated bearings have drawbacks such as poor load-bearing capacity and short service life. A more efficient differential-speed centrifuge device is needed to solve this problem. Utility Model Content
[0003] The purpose of this invention is to provide a high-efficiency differential-speed centrifuge device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency differential-free centrifuge device, including a fixed base, on which a limiting groove that can be limited by bolts is installed. The fixed base is located at the bottom of the entire device. A motor is fixedly installed at the upper end of the fixed base. An output shaft is installed at the output end of the motor, and a turntable is fixedly installed on the output shaft. A small turntable is provided on the other side of the turntable, and the two are connected by a belt. A connecting shaft passes through the middle of the small turntable. One side of the connecting shaft is installed at the output end of the differential, and a grease-free bearing is rotatably connected to the other side. The connecting shaft passes through the grease-free bearing and connects to the spiral body.
[0005] As a preferred technical solution of this utility model, the fixed base is equipped with a limiting groove that can be limited by bolts. The fixed base is located at the bottom of the entire device. A motor is fixedly installed on the upper end of the fixed base. An output shaft is installed at the output end of the motor, and a turntable is fixedly installed on the output shaft. A small turntable is provided on the other side of the turntable, and the two are connected by a belt. A connecting shaft passes through the middle of the small turntable. One side of the connecting shaft is installed at the output end of the differential, and a grease-free bearing is rotatably connected to the other side. The connecting shaft passes through the grease-free bearing and connects to the spiral body.
[0006] As a preferred embodiment of this utility model, the grease-free bearing is respectively equipped with an outer raceway ring and an inner raceway ring, a fixing frame is connected between the outer raceway ring and the inner raceway ring, and balls are installed between the fixing frame and a fixing lubricant is installed between the balls and the fixing frame.
[0007] As a preferred technical solution of this utility model, the surface of the grease-free bearing is provided with a surface friction coating, which is rolled from a mixture of polytetrafluoroethylene and filler material.
[0008] As a preferred technical solution of this utility model, the connecting shaft passes through the spiral body and connects to the rotating shaft. A pushing spiral blade is fixedly installed on the rotating shaft. A material distribution port is opened on the pushing spiral blade. The pushing spiral blade is located inside the cover on the spiral body. An overflow port is opened on one side of the spiral body.
[0009] As a preferred embodiment of this utility model, a solid outlet is provided at one bottom end of the spiral body, and a liquid outlet is provided at the other bottom end of the spiral body.
[0010] As a preferred embodiment of this utility model, the bottom end of the spiral body is fixedly installed on the support base, and a feed port is provided on the side of the spiral body away from the differential.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] (1) This utility model is a high-efficiency differential centrifuge device. The centrifuge device in this device realizes the rotation of the pusher spiral blade on the rotating shaft to achieve solid-liquid separation through motor drive. The bearing is a grease-free bearing. The grease-free bearing can break through the 120-degree high temperature limit of traditional bearings, realize the rapid speed change from low speed to high speed, and has a stronger load-bearing capacity than traditional bearings. It is also more energy-efficient, safer and more stable than traditional bearings. It also has the characteristics of low noise and long service life, and is suitable for widespread use. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a structural schematic diagram of a high-efficiency differential-free centrifuge device according to an embodiment of the present utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the spiral body of a high-efficiency differential-speed centrifuge device according to an embodiment of the present utility model;
[0016] Figure 3 This is a schematic diagram of the structure of a grease-free bearing in a high-efficiency differential centrifuge device according to an embodiment of the present invention.
[0017] Figure label:
[0018] 1. Fixed base; 2. Limiting groove; 3. Motor; 4. Output shaft; 5. Turntable; 6. Belt; 7. Differential; 8. Grease-free bearing; 9. Screw body; 10. Support base; 11. Feed inlet; 12. Cover; 13. Overflow port; 14. Connecting shaft; 15. Liquid outlet; 16. Rotating shaft; 17. Pushing screw blade; 18. Distributing port; 19. Solid outlet; 20. Surface friction coating; 21. Outer raceway ring; 22. Inner raceway ring; 23. Fixed frame; 24. Fixed lubricant; 25. Ball bearing. Detailed Implementation
[0019] The utility model will now be further described in conjunction with the accompanying drawings and specific embodiments:
[0020] Example 1
[0021] refer to Figures 1 to 2 Embodiment 1 includes a fixed base 1 with a limiting groove 2 that can be limited by bolts. The fixed base 1 is located at the bottom of the entire device. A motor 3 is fixedly installed on the upper end of the fixed base 1. An output shaft 4 is installed at the output end of the motor 3, and a turntable 5 is fixedly installed on the output shaft 4. A small turntable 5 is provided on the other side of the turntable 5, and the two are connected by a belt 6. A connecting shaft 14 passes through the middle of the small turntable 5. One side of the connecting shaft 14 is installed at the output end of the differential 7, and a grease-free bearing 8 is rotatably connected to the other side, with the connecting shaft 14 passing through the grease-free bearing 8. Connected to the spiral body 9, the connecting shaft 14 passes through the spiral body 9 and connects to the rotating shaft 16. The rotating shaft 16 is fixedly installed with a pusher spiral blade 17. The pusher spiral blade 17 is provided with a distributing port 18. The pusher spiral blade 17 is located inside the cover 12 on the spiral body 9. The spiral body 9 is provided with an overflow port 13 on one side. The bottom end of the spiral body 9 is provided with a solid discharge port 19 on one side. The bottom end of the spiral body 9 is provided with a liquid discharge port 15 on the other side. The bottom end of the spiral body 9 is fixedly installed on the support base 10. The spiral body 9 is provided with a feed port 11 on the side away from the differential 7.
[0022] In this embodiment, the centrifuge device is driven by motor 3 to rotate the pusher screw 17 on the rotating shaft 16 to achieve solid-liquid separation.
[0023] Example 2
[0024] refer to Figure 3Example 2 is described below. This embodiment further describes Example 1 and includes a grease-free bearing 8. The grease-free bearing 8 is equipped with an outer raceway ring 21 and an inner raceway ring 22. A fixing frame 23 is connected between the outer raceway ring 21 and the inner raceway ring 22, and balls 25 are installed between the fixing frame 23. A fixing lubricant 24 is installed between the balls 25 and the fixing frame 23. The surface of the grease-free bearing 8 is provided with a surface friction coating 20, which is rolled from a mixture of polytetrafluoroethylene and filler material.
[0025] In this embodiment, the grease-free lubricated bearing can overcome the 120-degree high-temperature limit of traditional bearings, enabling rapid speed changes from low to high speeds, and has a stronger load-bearing capacity than traditional bearings.
[0026] In practical applications, the centrifuge device in this apparatus is driven by a motor 3 to rotate a turntable 5 on an output shaft 4. The output shaft 4 passes through the turntable 5 and is rotatably connected to a bearing on a limit plate on one side, thereby driving the belt 6 on the turntable 5. Since the belt 6 on the turntable 5 is sleeved on the other side of the turntable 5 and connected to a rotating shaft 16 inside the spiral body 9 through a connecting shaft 14 at the output end of a differential 7, the rotating spiral blades 17 on the rotating shaft 16 rotate to achieve solid-liquid separation. The bearing is a grease-free bearing 8. Grease-free bearings can overcome the 120-degree high-temperature limit of traditional bearings, enabling rapid speed changes from low to high speeds. They also have a stronger load-bearing capacity than traditional bearings, are more energy-efficient, safer, and more stable in operation, and have the characteristics of low noise and long service life, making them suitable for widespread use.
[0027] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A high efficiency non-differential centrifuge apparatus, characterized by, Including fixed seat (1), the fixed seat (1) is installed on the limiting groove (2) that can be limited by bolt, the fixed seat (1) is located at the bottom end of the whole device, the fixed seat (1) upper end fixed mounting motor (3), the motor (3) output end installs output shaft (4), and output shaft (4) fixedly installs carousel (5) on, the carousel (5) other side is equipped with small carousel (5) and is connected through belt (6), and small carousel (5) middle is penetrated through connecting shaft (14), the connecting shaft (14) one side is installed in the output end of differential (7), the other side is rotatably connected with greaseless bearing (8), and connecting shaft (14) penetrates greaseless bearing (8) and is connected on spiral body (9).
2. A high efficiency non-differential centrifuge device as claimed in claim 1, wherein, The greaseless bearing (8) is respectively provided with a raceway outer ring (21) and a raceway inner ring (22), the raceway outer ring (21) and the raceway inner ring (22) are connected with a fixed frame (23), and the fixed frame (23) is provided with a plurality of rolling balls (25), and the rolling balls (25) and the fixed frame (23) are provided with a fixed lubricant (24).
3. A high efficiency non-differential centrifuge device as claimed in claim 1, wherein, The surface layer of the greaseless bearing (8) is provided with a surface friction coating (20), and the surface friction coating (20) is rolled from a mixture of polytetrafluoroethylene and filler material.
4. A high efficiency non-differential centrifuge device as claimed in claim 1, wherein, The connecting shaft (14) penetrates the spiral body (9) to connect the rotating shaft (16), the rotating shaft (16) is fixedly installed with the pushing screw blade (17), the pushing screw blade (17) is provided with the distribution port (18), the pushing screw blade (17) is located in the shell (12) on the spiral body (9), and the spiral body (9) is provided with the overflow port (13) on one side.
5. A high efficiency non-differential centrifuge device as claimed in claim 1, wherein, The spiral body (9) is provided with a solid discharge port (19) on one side of the bottom end, and the spiral body (9) is provided with a liquid discharge port (15) on the other side of the bottom end.
6. A high efficiency non-differential centrifuge device as claimed in claim 1, wherein, The spiral body (9) is fixedly installed on the support seat (10) at the bottom end, and the spiral body (9) is provided with a feeding port (11) on the side away from the differential (7).