Bottle cap screening and counting mechanism

By combining a square vibrating plate and an infrared sensor with a gas nozzle design, the problems of low efficiency in manual screening and high cost of automated equipment are solved, achieving high accuracy and high efficiency in bottle cap screening and counting.

CN224058106UActive Publication Date: 2026-03-31ANLU GUOAN COVER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Manually sorting bottle caps is inefficient and susceptible to human error, while automated equipment is costly and prone to cap overlap, affecting the accuracy of sorting and counting.

Method used

The design employs a square vibrating plate combined with an infrared sensor and a gas nozzle. The bottle caps are photographed, screened, and counted through the counting port and screening port of the vibrating plate, respectively. Abnormal bottle caps are identified by the infrared sensor and blown out of the screening frame by the gas nozzle, thus avoiding bottle cap blockage and overlap.

Benefits of technology

It improves the accuracy of bottle cap screening and counting, avoids bottle cap clogging and overlap, and enhances the efficiency and consistency of screening and counting.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224058106U_ABST
    Figure CN224058106U_ABST
Patent Text Reader

Abstract

The utility model provides a bottle cap screening and counting mechanism. The bottle cap screening and counting mechanism comprises a bottom plate; the supporting frame is fixedly connected to the top of the bottom plate, an operation table is installed at the top of the supporting frame, an installation opening is formed in the position, close to one side, of the top of the operation table, a fixing frame is installed at the position, close to the other side, of the top of the operation table, and a conveying assembly is installed at the top of the fixing frame; and the square vibration disc is installed on the side, close to the installation opening, of the fixing frame, a counting opening is formed in the position, close to the top, of one face of the square vibration disc, and a screening opening is formed in the position, close to the bottom, of one face of the square vibration disc. According to the bottle cap screening and counting mechanism provided by the utility model, through the design, the square vibrating disc is matched with screening and counting, so that the bottle caps are prevented from blocking the screening opening, the bottle caps are prevented from being overlapped, and the bottle cap screening and counting accuracy is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bottle cap screening counting technical field especially relates to a bottle cap screening counting mechanism. BACKGROUND

[0002] Bottle cap is sealed bottle and the use of merchant's draw activity, according to different utility, there is different shape, different operating method bottle cap, bottle cap is the common encapsulation form of bottle package, especially more widely used in the field of beverage, according to its use can be divided into carbonated beverage bottle cap and non-carbonated beverage bottle cap, generally with polyolefin as main raw material, through injection molding, hot pressing or other process processing.

[0003] Bottle cap screening and counting method mainly includes artificial screening and automatic equipment screening two ways, artificial screening usually by operator through naked eye inspection bottle cap appearance and quality, automatic equipment such as vibration disc and machine vision detection system is widely used in bottle cap screening and counting.

[0004] And through artificial screening bottle cap efficiency is lower, is easily influenced by human factors, and it is difficult to guarantee the efficiency and consistency of large-scale production, and automatic equipment cost is higher and in screening counting process, bottle cap overlap easily, thereby influence screening and counting accuracy.

[0005] Therefore, it is necessary to provide a kind of bottle cap screening counting mechanism to solve the above technical problems. UTILITY MODEL CONTENT

[0006] The utility model provides a kind of bottle cap screening counting mechanism, solves the problem that artificial screening and counting bottle cap efficiency is lower and using automatic equipment cost is higher and in screening counting process, if bottle cap overlap, will influence screening and counting accuracy.

[0007] To solve the above technical problems, the bottle cap screening counting mechanism provided by the utility model comprises a bottom plate;

[0008] Support frame is fixedly connected at the top of bottom plate, the top of support frame is equipped with operating platform, the top of operating platform is equipped with installation port near one side, the top of operating platform is equipped with fixed frame near the other side, the top of fixed frame is equipped with conveying assembly;

[0009] The utility model provides a square vibration disc is installed in the fixed frame near the one side of installation port, one side of square vibration disc is near the position of top and is equipped with the counting port, one side of square vibration disc is near the position of bottom and is equipped with the screening port, the front surface of screening port inner wall is equipped with the fixed mouth, the inside installation of fixed mouth has infrared sensor, the top of square vibration disc is installed fixed frame, the top of fixed frame inner wall is installed screening counting equipment, the other side of square vibration disc is installed the screening frame with the docking port, the other side of screening frame inner wall is installed gas shower head through the connecting head, the top of operating platform is near the position of other side and is installed gas supply assembly, the top of bottom plate is installed the partition frame,

[0010] One end of square vibration disc is installed in installation port, and the screening frame is located in the installation port, and the partition frame is divided into three chambers, the middle chamber corresponds to the bottom position of the screening frame, the conveying assembly includes a driving motor, a conveying roller and a conveying belt, the counting port is trapezoidal, the counting port corresponds to the conveying assembly, and the bottle cap is conveniently entered, the screening port and the counting port are communicated, and the specific shape is referred to Figure 3 The screening port is square, the collecting end of the screening counting equipment is located at the top of the inner wall of the fixed frame, and the main body of the screening counting equipment is installed at the top of the fixed frame. The docking port corresponds to the position of the screening port.

[0011] Preferably, the top of the bottom plate is provided with a control box, and the front surface of the control box is rotatably connected with a box door.

[0012] The inside of the control box is provided with a power switch and a controller for controlling the operation of the equipment.

[0013] Preferably, the front surface of the operating platform is provided with a mounting base, and the front surface of the mounting base is provided with a control switch.

[0014] Preferably, the top of the fixed frame is provided with an auxiliary assembly at the positions of the front surface and the back surface, and the auxiliary assembly comprises a fixed plate.

[0015] The auxiliary assembly can prevent the bottle cap from falling from the front surface and the back surface of the conveying assembly.

[0016] Preferably, the telescopic ends of the telescopic rods are provided with auxiliary plates, and the side close to the fixed plate of each auxiliary plate is provided with a stabilizing rod.

[0017] The stabilizing rod penetrates through the fixed plate, which can increase the stability of the auxiliary plate.

[0018] Preferably, the gas supply assembly comprises a fixed shell with air holes, the inside of the fixed shell is provided with a gas pump, the inlet of the gas pump is provided with an air inlet pipe, and the outlet of the gas pump is provided with a gas supply pipe.

[0019] Compared with the related art, the bottle cap screening and counting mechanism has the following beneficial effects:

[0020] The utility model provides a kind of bottle cap screening and counting mechanism, to improve the accuracy of bottle cap screening and counting, install one and the square vibration disc of conveying component matching on the top of operation platform, and the top of square vibration disc is separately provided with counting mouth and screening mouth, cooperate screening and counting equipment to the bottle cap in counting mouth is photographed screening and counting, and in screening mouth, infrared sensor is installed in fixed mouth, install a screening frame with gas jet head on the side of square vibration disc, abnormal bottle cap is blown out screening frame by gas jet head spouts gas, by the design, utilize square vibration disc to cooperate screening and counting to avoid bottle cap to block screening mouth, and avoid bottle cap overlapping, it is favorable to improve the accuracy of bottle cap screening and counting. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 The structure diagram of a preferred embodiment of the bottle cap screening and counting mechanism provided by the utility model is shown in the drawings;

[0022] Figure 2 The structure diagram of square vibration disc provided by the utility model is shown in the drawings;

[0023] Figure 3 The utility model provides Figure 1 The enlarged view of place A shown in the drawings;

[0024] Figure 4 The utility model provides Figure 2 The enlarged view of place B shown in the drawings;

[0025] Figure 5 The structure diagram of air pump provided by the utility model is shown in the drawings.

[0026] Marked number in drawing: 1, bottom plate, 2, support frame, 3, operation platform, 4, gas supply assembly, 401, fixed shell, 402, air inlet pipe, 403, air hole, 404, air pump, 405, gas supply pipe, 5, screening frame, 6, fixed frame, 7, screening and counting equipment, 8, auxiliary assembly, 801, fixed plate, 802, telescopic link, 803, stabilizer, 804, auxiliary plate, 9, conveying assembly, 10, fixed frame, 11, control switch, 12, mounting base, 13, square vibration disc, 14, partition frame, 15, control box, 16, box door, 17, counting mouth, 18, mounting mouth, 19, screening mouth, 20, fixed mouth, 21, infrared sensor, 22, docking port, 23, gas jet head, 24, connecting head. DETAILED DESCRIPTION

[0027] The utility model is further described below in combination with the drawings and embodiment.

[0028] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 wherein, Figure 1 is a preferred embodiment of the bottle cap screening and counting mechanism provided by the utility model structure schematic diagram; Figure 2 is a structure schematic diagram of the square vibration disc provided by the utility model; Figure 3 is an enlarged view of A shown in Figure 1 ;

[0029] Figure 4 is an enlarged view of B shown in Figure 2 ; Figure 5 is a structure schematic diagram of the air pump provided by the utility model. The bottle cap screening and counting mechanism comprises a bottom plate 1;

[0030] a support frame 2 is fixedly connected at the top of the bottom plate 1, an operation table 3 is installed at the top of the support frame 2, a mounting hole 18 is formed at the top of the operation table 3 near one side, a fixed frame 10 is installed at the top of the operation table 3 near the other side, and a conveying assembly 9 is installed at the top of the fixed frame 10;

[0031] a square vibration disc 13 is installed at one side of the fixed frame 10 near the mounting hole 18, a counting hole 17 is formed at one side of the square vibration disc 13 near the top, a screening hole 19 is formed at one side of the square vibration disc 13 near the bottom, a fixed hole 20 is formed at the front surface of the inner wall of the screening hole 19, an infrared sensor 21 is installed in the fixed hole 20, a fixing frame 6 is installed at the top of the square vibration disc 13, a screening and counting device 7 is installed at the top of the inner wall of the fixing frame 6, a screening frame 5 with a docking hole 22 is installed at the other side of the square vibration disc 13, a gas spraying head 23 is installed at the other side of the inner wall of the screening frame 5 through a connecting head 24, a gas supply assembly 4 is installed at the top of the operation table 3 near the other side, and a partition frame 14 is installed at the top of the bottom plate 1;

[0032] one end of the square vibration disc 13 is installed in the mounting hole 18, the screening frame 5 is located in the mounting hole 18, the partition frame 14 is divided into three compartments, the middle compartment corresponds to the bottom position of the screening frame 5, the conveying assembly 9 comprises a driving motor, a conveying roller and a conveying belt, the counting hole 17 is trapezoidal, the counting hole 17 corresponds to the conveying assembly 9, the bottle cap is conveniently entered, the screening hole 19 and the counting hole 17 are communicated, and the specific shape is referred to Figure 3The screening port 19 is square, the collection end of the screening counting device 7 is located at the top of the inner wall of the fixed frame 6, the main body of the screening counting device 7 is installed on the top of the fixed frame 6, the docking port 22 and the screening port 19 are located in correspondence, the outlet of the gas nozzle 23 is upward, the gas nozzle 23 and the docking port 22 are located in correspondence, and the bottle cap with the exception can be blown out of the screening frame 5.

[0033] The top of the bottom plate 1 is provided with a control box 15, and the front surface of the control box 15 is rotationally connected with a box door 16;

[0034] The box door 16 is provided with a lock, and the inside of the control box 15 is provided with a power switch and a controller for controlling the operation of the device.

[0035] The front surface of the operating table 3 is provided with a mounting base 12, and the front surface of the mounting base 12 is provided with a control switch 11;

[0036] The control switch 11 can manually control the operation of the device on the bottom plate 1.

[0037] The top of the fixed frame 10 is provided with an auxiliary assembly 8 at the front surface and the back surface, the auxiliary assembly 8 comprises a fixed plate 801, one side of the fixed plate 801 is provided with an extension rod 802;

[0038] The auxiliary assembly 8 can prevent the bottle cap from falling from the front surface and the back surface of the conveying assembly 9.

[0039] The extension end of the extension rod 802 is provided with an auxiliary plate 804, and one side of the auxiliary plate 804 close to the fixed plate 801 is provided with a stabilizing rod 803;

[0040] The stabilizing rod 803 penetrates through the fixed plate 801, so that the stability of the auxiliary plate 804 is improved, and the bottom of the auxiliary plate 804 is adjacent to the top of the conveying assembly 9, but the bottle cap can be prevented from falling.

[0041] The gas supply assembly 4 comprises a fixed shell 401 provided with a gas permeable hole, the inside of the fixed shell 401 is provided with a gas pump 404, the inlet of the gas pump 404 is provided with an air inlet pipe 402, and the outlet of the gas pump 404 is provided with a gas supply pipe 405;

[0042] The other end of the gas supply pipe 405 is connected with the connecting head 24.

[0043] The working principle of the bottle cap screening and counting mechanism is as follows:

[0044] A square vibration disc 13 matched with the conveying assembly 9 is installed on the top of the operation table 3, and the top of the square vibration disc 13 is respectively provided with a counting port 17 and a screening port 19, the counting port 17 is matched with the screening and counting device 7 to take photos of the bottle caps in the counting port 17 for screening and counting, and the infrared sensor 21 is installed in the screening port 19 through the fixing port 20, a screening frame 5 with a gas nozzle 23 is installed on one side of the square vibration disc 13, the abnormal bottle caps are blown out of the screening frame 5 through the gas nozzle 23, in actual use, the bottle caps are first poured on the conveying assembly 9, the bottle caps are moved to the counting port 17 on the square vibration disc 13 through the movable belt of the conveying assembly 9, the bottle caps in the counting port 17 are taken photos for screening and counting by the screening and counting device 7, when the abnormal bottle caps are identified through the photos, the data is transmitted to the terminal, when the abnormal bottle caps pass through the infrared sensor 21, the gas supply assembly 4 works in cooperation with the gas nozzle 23 to blow the abnormal bottle caps out of the screening frame 5 and fall into the warehouses on both sides of the partition frame 14, so that the bottle caps can be screened, and when the normal bottle caps pass through the infrared sensor 21, the gas supply assembly 4 does not work, so that the bottle caps can fall into the middle warehouse in the partition frame 14.

[0045] Compared with the related art, the bottle cap screening and counting mechanism has the following beneficial effects:

[0046] In order to improve the accuracy of the bottle cap screening and counting, a square vibration disc 13 matched with the conveying assembly 9 is installed on the top of the operation table 3, and the top of the square vibration disc 13 is respectively provided with a counting port 17 and a screening port 19, the counting port 17 is matched with the screening and counting device 7 to take photos of the bottle caps in the counting port 17 for screening and counting, and the infrared sensor 21 is installed in the screening port 19 through the fixing port 20, a screening frame 5 with a gas nozzle 23 is installed on one side of the square vibration disc 13, the abnormal bottle caps are blown out of the screening frame 5 through the gas nozzle 23, through the design, the square vibration disc 13 is used to cooperate with the screening and counting to avoid the bottle caps from blocking the screening port 19, and the bottle caps are prevented from overlapping, which is beneficial to improve the accuracy of the bottle cap screening and counting.

[0047] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion using the utility model specification and drawing contents, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.

Claims

1. A bottle cap screening and counting mechanism, characterized by, Include: The bottom plate; Support frame, the support frame is fixedly connected at the top of the bottom plate, the top of the support frame is installed with the operation table, the top of the operation table is opened with the installation port near one side, the top of the operation table is installed with the fixed frame near the other side, the top of the fixed frame is installed with the conveying assembly; Square vibration disc, the square vibration disc is installed in the fixed frame near the installation port side, one side of the square vibration disc is opened with the counting port near the top, one side of the square vibration disc is opened with the screening port near the bottom, the front surface of the inner wall of the screening port is opened with the fixed port, the infrared sensor is installed in the fixed port, the top of the square vibration disc is installed with the fixed frame, the top of the inner wall of the fixed frame is installed with the screening counting equipment, the other side of the square vibration disc is installed with a screening frame with the docking port, the other side of the inner wall of the screening frame is installed with the gas jet through the connecting head, the top of the operation table is installed with the gas supply assembly near the other side, the top of the bottom plate is installed with the partition frame.

2. The bottle cap screening and counting mechanism according to claim 1, characterized in that, The top of the bottom plate is installed with the control box, and the front surface of the control box is rotatably connected with the box door.

3. The bottle cap screening and counting mechanism according to claim 1, characterized in that, The front surface of the operation table is installed with the mounting base, and the front surface of the mounting base is installed with the control switch.

4. The bottle cap screening and counting mechanism according to claim 1, characterized in that, The top of the fixed frame is installed with the auxiliary assembly at the front surface and the back surface, the auxiliary assembly includes a fixed plate, one side of the fixed plate is installed with the telescopic rod.

5. The bottle cap screening and counting mechanism according to claim 4, wherein, The telescopic end of the telescopic rod is installed with the auxiliary plate, and one side of the auxiliary plate near the fixed plate is installed with the stabilizing rod.

6. The bottle cap screening and counting mechanism according to claim 1, wherein, The gas supply assembly includes a fixed shell with a gas permeable hole, a gas pump is installed in the fixed shell, an air inlet pipe is installed at the inlet of the gas pump, and a gas supply pipe is installed at the outlet of the gas pump.