Cleaning device for machining of sealing element framework

Abstract

The utility model discloses a cleaning device for sealing element framework machining, and relates to the technical field of sealing element framework cleaning, the cleaning device comprises an ultrasonic cleaner and a driving motor installed on one side of the ultrasonic cleaner, and a movable mechanism is installed in an inner cavity of the ultrasonic cleaner. Automatic conveying and accurate positioning of a sealing element framework in the ultrasonic cleaning process are achieved, cleaning, feeding and discharging can be conducted synchronously through a double-bearing-box structure, an efficient continuous operation mode is constructed, the production efficiency is greatly improved, attachment is effectively stripped through high-frequency explosion of microbubbles in liquid in ultrasonic cleaning, the cleaning effect is improved, and the production cost is reduced. The bearing box is kept horizontal all the time in the moving process, rolling and deviation of parts are avoided, it is ensured that cleaning is uniform, secondary pollution is prevented, the overall structural design is scientific, and stability and high efficiency are achieved.

Description

Technical Field

[0001] This utility model relates to the field of sealing component skeleton cleaning technology, and in particular to a cleaning device for processing sealing component skeletons. Background Technology

[0002] During the manufacturing process, cutting fluids and lubricating oils are typically used as auxiliary processing agents. These oily substances can adhere to the surface of the seal frame. If not cleaned properly, this can affect subsequent surface treatment processes, such as electroplating and spraying, leading to decreased coating adhesion and impacting the product's appearance and corrosion resistance. Furthermore, the oil can contaminate other components that work with the seal, affecting its sealing performance and the normal operation of the entire equipment.

[0003] However, in the existing technology, when ultrasonically cleaning the sealing component skeleton, a shutdown operation is required after the cleaning is completed. The loading and unloading process after each shutdown, including loading and unloading of workpieces and restarting the equipment, takes a certain amount of time. If the loading and unloading operation is not familiar or the process design is unreasonable, it will prolong the cleaning cycle of a single workpiece, thereby reducing the overall production efficiency. In addition, the frequent start and stop of the equipment will impact key components such as power supply and transducer. Over time, this will accelerate the aging and wear of these components and shorten the service life of the equipment. Utility Model Content

[0004] The purpose of this invention is to solve the problem that frequent start-stop of equipment in the prior art will impact key components such as power supply and transducer, which will accelerate the aging and wear of these components over time. Therefore, a cleaning device for processing sealing component skeleton is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a cleaning device for processing a sealing component skeleton, comprising an ultrasonic cleaner and a drive motor installed on one side thereof, wherein a movable mechanism is installed in the inner cavity of the ultrasonic cleaner;

[0006] The moving mechanism includes a central rod, with a flipping frame fixedly connected to the outer surfaces of both ends of the central rod, and a support frame rotatably connected to both ends of the central rod. The bottom of the support frame is fixedly connected to the bottom of the inner cavity of the ultrasonic cleaner. A rotating ring is rotatably connected to the top and bottom of the flipping frame. A small gear is rotatably connected to the side wall of one of the flipping frames. A toothed ring is meshed with one side of the small gear. The toothed ring is fixedly connected to the outer side of the rotating ring. A fixed gear is meshed with one side of the small gear.

[0007] Preferably, a step is fixedly connected to the inner side of the rotating ring, and a support block is attached above the step.

[0008] Preferably, a carrier box is fixedly connected between the two support blocks, and the bottom of the support frame is fixedly connected to the ultrasonic cleaner.

[0009] Preferably, the middle part of the bearing box is fixedly connected with a filter screen.

[0010] Preferably, the output end of the driving motor is fixedly connected with a belt transmission assembly.

[0011] Preferably, one end of the center rod penetrates the ultrasonic cleaner, and the one end of the center rod is fixedly connected with the belt transmission assembly.

[0012] Preferably, the outer side of the fixed gear is located outside the center rod, and the fixed gear is fixedly connected with the side wall of the support frame.

[0013] Compared with the prior art, the utility model has the advantages and positive effects that:

[0014] 1、In the utility model, through the cooperation of the rotating ring, the center rod and the gear, automatic conveying and accurate positioning of the sealing frame in the ultrasonic cleaning process are realized, the double-bearing box structure enables cleaning and feeding and discharging to be synchronized, a high-efficiency continuous operation mode is constructed, production efficiency is greatly improved, the ultrasonic cleaning effectively peels off the attachments by means of high-frequency explosion of micro-bubbles in the liquid, cleaning effect is improved, the bearing box always keeps horizontal during movement, part rolling and deviation are avoided, cleaning uniformity is ensured, secondary pollution is prevented, the overall structure design is scientific, and stability and high efficiency are combined.

[0015] 2、In the utility model, the driving force is efficiently transmitted to the center rod through the belt transmission assembly, the driving turnover frame is synchronously rotated, the rotating ring is driven to realize stable turnover, the precise meshing of the fixed gear, the pinion and the gear ring enables the rotating ring to always keep a horizontal posture during switching positions, workpiece slip and positioning deviation are avoided, cleaning precision and operation stability are ensured, the double-bearing boxes are alternately operated, cleaning, feeding and discharging processes are efficiently connected, continuous circulation and automatic cleaning of the sealing frame are realized, manual operation is effectively reduced, and overall operation efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 An overall three-dimensional structure schematic view of the cleaning device for sealing frame machining is provided for the utility model;

[0017] Figure 2 An activity mechanism three-dimensional structure schematic view of the cleaning device for sealing frame machining is provided for the utility model;

[0018] Figure 3 An activity mechanism side view structure schematic view of the cleaning device for sealing frame machining is provided for the utility model;

[0019] Figure 4This utility model provides a three-dimensional structural diagram of the disassembled moving mechanism of a cleaning device for processing a sealing component skeleton.

[0020] Legend: 1. Ultrasonic cleaner; 2. Movable mechanism; 21. Carrier box; 22. Rotating ring; 221. Step; 23. Support block; 24. Tilting frame; 25. Support frame; 26. Center rod; 27. Fixed gear; 28. Pinion; 29. ​​Gear ring; 3. Drive motor; 31. Belt drive assembly. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides a cleaning device for processing a sealing component skeleton, including an ultrasonic cleaner 1 and a drive motor 3 installed on one side of it. An active mechanism 2 is installed in the inner cavity of the ultrasonic cleaner 1.

[0024] The active mechanism 2 includes a central rod 26, with a flipping frame 24 fixedly connected to the outer surfaces of both ends of the central rod 26, and a support frame 25 rotatably connected to both ends of the central rod 26. The bottom of the support frame 25 is fixedly connected to the bottom of the inner cavity of the ultrasonic cleaner 1. A rotating ring 22 is rotatably connected to the top and bottom of the flipping frame 24. A small gear 28 is rotatably connected to the side wall of one of the flipping frames 24. A toothed ring 29 is meshed with one side of the small gear 28. The toothed ring 29 is fixedly connected to the outer side of the rotating ring 22. A fixed gear 27 is meshed with one side of the small gear 28.

[0025] The specific settings and effects of the embodiment will be described below. During the cleaning operation, the seal skeletons to be cleaned are first neatly stacked on the inner side of the rotating ring 22. Then, through the driving action of the driving motor 3, the rotating ring 22 is moved along the set trajectory to the inside of the ultrasonic cleaner 1 and completely immersed in the cleaning liquid. The basic principle of ultrasonic cleaning is that when ultrasonic waves propagate in a liquid medium, they will cause high-speed vibration and violent acceleration change of liquid molecules. This high-frequency vibration causes countless micro-bubbles in the liquid and continuous explosion, forming a powerful instantaneous impact force, which can effectively hit and peel off the oil stains, impurities and micro-particles attached to the surface of the seal skeleton, thereby significantly improving the cleaning efficiency and cleaning quality.

[0026] By providing two independent carrying boxes 21, the cleaning and feeding or discharging operations can be switched synchronously. When one of the carrying boxes 21 is in the cleaning liquid for cleaning the seal skeletons, the other carrying box 21 is in the external position, facilitating the feeding or discharging operation, thereby forming an efficient continuous working mode and significantly improving the overall production efficiency.

[0027] During the switching and rotation of the rotating ring 22, the central rod 26 plays a key driving role. The central rod 26 can drive the two turnover frames 24 to rotate synchronously by rotating, and the movement of the turnover frames 24 further drives the rotating ring 22 to adjust and rotate in space. At the same time, the gear ring 29 arranged on the outer surface of the rotating ring 22 will mesh with the pinion 28 during movement, and the pinion 28 will continuously obtain stable driving force through cooperation with the fixed gear 27. Under the synergistic action of this multi-stage transmission structure, the rotating ring 22 can not only rotate around its own center, but also move along a specific trajectory.

[0028] In particular, the posture of the carrying box 21 remains in a stable horizontal state during the entire movement process. This horizontal maintenance avoids the inclination, rolling or misalignment of the seal skeletons inside the rotating ring 22, ensuring the uniformity of the liquid molecule force during the cleaning process, thereby further improving the cleaning effect and avoiding secondary pollution or damage caused by object deviation.

[0029] Embodiment Two: As Figure 3 and Figure 4As shown, the inner side of the rotating ring 22 is fixedly connected with a step 221, and the upper side of the step 221 is overlapped with a support block 23. The two support blocks 23 are fixedly connected with a bearing box 21, and the bottom of the support frame 25 is fixedly connected with the ultrasonic cleaner 1. The middle part of the bearing box 21 is fixedly connected with a filter screen. The output end of the driving motor 3 is fixedly connected with a belt transmission assembly 31. One end of the center rod 26 penetrates through the ultrasonic cleaner 1, and the one end of the center rod 26 is fixedly connected with the belt transmission assembly 31. The outer side of the fixed gear 27 is connected with the outer side of the center rod 26, and the fixed gear 27 is fixedly connected with the side wall of the support frame 25.

[0030] The effect achieved by the whole embodiment is that, with the driving of the driving motor 3, the belt transmission assembly 31 starts to operate, stably transmits the driving force to the center rod 26, thereby driving it to rotate. In the rotating process, the two turnover frames 24 connected in linkage move synchronously, so that the whole structure presents a coordinated and unified motion characteristic. In this process, the fixed gear 27 remains stationary, the meshing action between the fixed gear 27 and the pinion 28, in cooperation with the linkage of the gear ring 29, makes the rotating ring 22 always maintain a stable horizontal posture while being driven.

[0031] This cooperative action transmission structure not only ensures that the two rotating rings 22 can be flexibly switched between different stations, improving the work efficiency, but also maintains the horizontal state of the rotating ring 22 during the whole turnover process, preventing the workpiece from slipping or positioning deviation caused by angle change. This design greatly improves the stability and reliability of the equipment operation.

[0032] When the sealing skeleton in one of the bearing boxes 21 is in the cleaning state, the system can automatically unload the sealing skeleton that has completed cleaning, and also can accurately place the new sealing skeleton to be cleaned into the bearing box 21. Through the alternate operation of the two bearing boxes 21, the efficient flow of the sealing skeleton from cleaning, unloading to feeding is realized, the manual intervention is reduced, the cleaning rhythm is optimized, and the overall automation level and production efficiency are improved.

[0033] In addition, the structural connection between the rotating ring 22 and the support block 23 is stable and reliable, which ensures the carrying capacity and motion precision of the turnover mechanism during the whole operation process.

[0034] The use method and working principle of the device are as follows: when cleaning, the sealing skeletons are stacked on the inner side of the rotating ring 22, and then the rotating ring 22 is moved into the cleaning liquid in the ultrasonic cleaner 1 through the driving of the driving motor 3. When the ultrasonic wave propagates in the liquid, it makes the liquid molecules produce high-speed vibration and acceleration. This high-speed movement produces continuous impact on the dirt attached to the surface of the object, which helps the dirt particles to separate from the surface, thereby realizing higher cleaning effect.

[0035] In the process of switching two rotary rings 22, one of the rotary rings 22 can be guaranteed to be cleaned, and the other rotary ring 22 is used for feeding and discharging. In this process, the rotation of the central rod 26 can drive the rotation of the two turnover frames 24, and the rotation of the turnover frame 24 drives the movement of the rotary ring 22. The gear ring 29 on the outer surface of the rotary ring 22 is subjected to the force of the pinion 28, thereby starting to rotate. The pinion 28 is driven by the fixed gear 27, so that the gear ring 29 drives the rotary ring 22 to rotate. In this process, the rotary ring 22 always maintains a horizontal state during the circular motion, avoiding the random shaking of the seal skeleton inside it.

[0036] With the start of the driving motor 3, the belt transmission assembly 31 transmits power to the central rod 26, which drives the two turnover frames 24 to move. With the fixed gear 27 remaining stationary, the cooperation of the pinion 28 and the gear ring 29 drives the rotary ring 22 to rotate, thereby driving the carrier box 21 and the support block 23 to always maintain a horizontal state. This not only facilitates the switching of the use state of the two rotary rings 22, but also guarantees that the two carrier boxes 21 remain in a horizontal state during movement, so that while the seal skeleton in one carrier box 21 is being cleaned, the seal skeleton in the other carrier box 21 that has been cleaned can be discharged and placed with new, uncleaned seal skeletons.

[0037] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification of the above embodiments without departing from the technical content of the present application, according to the technical essence of the present application, still belongs to the protection scope of the present application.

Claims

1. A cleaning device for processing of a seal skeleton, comprising an ultrasonic cleaner (1) and a drive motor (3) installed on one side of the ultrasonic cleaner (1), characterized in that: The ultrasonic cleaner (1) cavity is provided with a movable mechanism (2); The movable mechanism (2) comprises a center rod (26), the outer surface of both ends of the center rod (26) is fixedly connected with a turnover frame (24), and both ends of the center rod (26) are rotatably connected with a support frame (25), the bottom of the support frame (25) is fixedly connected with the inner cavity bottom of the ultrasonic cleaner (1), the top and bottom of the turnover frame (24) are rotatably connected with a rotating ring (22), one side wall of the turnover frame (24) is rotatably connected with a pinion (28), one side of the pinion (28) is meshedly connected with a gear ring (29), the gear ring (29) is fixedly connected with the outside of the rotating ring (22), and one side of the pinion (28) is meshedly connected with a fixed gear (27).

2. The cleaning device for processing a seal skeleton according to claim 1, characterized in that: The rotating ring (22) is fixedly connected with a step (221) on the inside, and the step (221) is overlapped with a support block (23) above.

3. The cleaning device for processing a seal skeleton according to claim 2, characterized in that: Two support blocks (23) are fixedly connected with a bearing box (21) between them, and the bottom of the support frame (25) is fixedly connected with the ultrasonic cleaner (1).

4. The cleaning device for processing a seal skeleton according to claim 3, characterized in that: The bearing box (21) is fixedly connected with a filter screen in the middle.

5. The cleaning device for processing a seal skeleton according to claim 1, characterized in that: The output end of the driving motor (3) is fixedly connected with a belt transmission assembly (31).

6. The cleaning device for processing a seal skeleton according to claim 1, characterized in that: One end of the center rod (26) penetrates through the ultrasonic cleaner (1), and one end of the center rod (26) is fixedly connected with the belt transmission assembly (31).

7. The cleaning device for processing a seal skeleton according to claim 1, characterized in that: The outside of the fixed gear (27) is connected with the outside of the center rod (26), and the fixed gear (27) is fixedly connected with the side wall of the support frame (25).

Images