Decoking device for oil sludge pyrolysis pipeline
By using a combination of shaftless spiral blades and a vibration mechanism in the pyrolysis pipeline, the problem of blockage in the pyrolysis gas outlet pipeline was solved, achieving efficient coke removal and ensuring stable equipment operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-03-31
AI Technical Summary
In existing sludge pyrolysis units, the pyrolysis gas outlet pipe is prone to blockage, causing the equipment to malfunction. Existing self-cleaning devices have poor vibration effects and cannot effectively remove coke lumps.
A decoking device for an oil sludge pyrolysis pipeline is designed, which adopts a shaftless spiral blade and a vibration mechanism. Through a combination structure of support ring, elastic strip and striking ball, the high-frequency vibration of the shaftless spiral blade is realized to remove the coke from the inner wall of the pipeline.
It improves the vibration frequency and cleaning effect of shaftless helical blades, effectively prevents pipe blockage, and ensures continuous equipment operation.
Smart Images

Figure CN224058277U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to oil sludge treatment equipment technical field, concretely is a kind of coking device of oil sludge pyrolysis pipeline. BACKGROUND
[0002] Oil sludge pyrolysis rotary kiln is an advanced solid waste treatment technology, and the working principle of oil sludge pyrolysis rotary kiln is mainly based on pyrolysis technology, i.e. in the environment without oxygen or micro-oxygen, organic matter is decomposed by heating, and in the pyrolysis process, the pyrolysis oil gas and dust crystallization and tar condensation coking, which easily lead to the blockage of pyrolysis gas circulation pipeline of pyrolysis device, affect the normal work of equipment.
[0003] Patent (CN115851294B) discloses a dust-containing pyrolysis oil gas outlet anti-blocking self-cleaning device, which comprises a pyrolysis chamber, a self-cleaning double helix system and a pyrolysis oil gas rapid cooling section. The pyrolysis chamber is provided with a pyrolysis gas outlet pipeline at the top. The self-cleaning double helix system comprises an 8-shaped sleeve fixed at one end of the pyrolysis gas outlet pipeline, an axis-free double helix arranged in the 8-shaped sleeve, and a driving mechanism sealingly fixed at the other end of the 8-shaped sleeve. The fixed end of the axis-free double helix is connected with the driving mechanism, and the free end extends into the pyrolysis gas outlet pipeline. The axis-free double helix comprises two axis-free helices partially engaged with each other, and each axis-free helix is provided with a self-excited vibration paddle matched with each other. The two self-excited vibration paddles collide to produce high-frequency vibration during the rotation of the two axis-free helices, so that the coke blocks adhered to the axis-free helix fall off. By using the invention, the furnace can be prevented from stopping due to the blockage of the connecting pipe between the pyrolysis gas outlet and the condenser inlet, and the continuous operation time of the pyrolysis equipment can be improved.
[0004] The dust-containing pyrolysis oil gas outlet anti-blocking self-cleaning device in the above-mentioned patent utilizes the collision of self-excited vibration paddles, and then transmits vibration from the self-excited vibration paddles to the axis-free helix. However, a large amount of energy is lost during the transmission of vibration from the self-excited vibration paddles to the surface of the axis-free helix, and the vibration effect of the axis-free helix is not good, resulting in poor coke block falling effect on the surface of the axis-free helix. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a coking device of oil sludge pyrolysis pipeline to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the utility model provides technical scheme as follows: A kind of coking removal device of oil sludge pyrolysis pipeline, including pyrolysis oil gas outlet pipeline and pyrolysis oil gas cooling discharge pipeline, pyrolysis oil gas outlet pipeline and pyrolysis oil gas cooling discharge pipeline are mutually vertical through, the rotatingly connected coking removal component is equipped in pyrolysis oil gas outlet pipeline, the coking removal component includes shaftless helical blade and vibration mechanism, the vibration mechanism includes support ring, the support ring is sleeved on the outer side of shaftless helical blade, the first elastic strip is equipped in the inner wall of support ring, and knocking ball is equipped in the first elastic strip end away from support ring.
[0007] Further, the length of the shaftless helical blade is equal to the length of the pyrolysis oil gas outlet pipeline, and the outer wall of the shaftless helical blade is attached to the inner wall of the pyrolysis oil gas outlet pipeline.
[0008] Further, the coking removal component further includes a servo motor, one end of the shaftless helical blade is provided with a connecting shaft, and the servo motor is fixedly connected with the connecting shaft through a speed reducer.
[0009] Further, the support ring inner wall is provided with a second elastic strip between adjacent two first elastic strips, the second elastic strip is provided with a support ball at one end away from the support ring, and the support ball is arranged between adjacent two first elastic strips.
[0010] Further, the first elastic strip and the second elastic strip are both in centrifugal arc-shaped structure, and the outer diameter cross-sectional dimension of the first elastic strip is equal to that of the second elastic strip, the spacing between the first elastic strip and the second elastic strip is greater than the cross-sectional outer diameter of the first elastic strip, and the spacing between the first elastic strip and the second elastic strip is less than twice the cross-sectional outer diameter of the first elastic strip.
[0011] Further, the pyrolysis oil gas cooling discharge pipeline is provided with a support frame at the bottom, and the outer wall of the pyrolysis oil gas cooling discharge pipeline is provided with an observation port at one side of the bottom.
[0012] Compared with the prior art, the utility model achieves the following beneficial effects:
[0013] 1. The utility model discloses a pyrolysis oil gas outlet pipeline, decoking assembly, shaftless spiral blade, vibrating mechanism, support ring, first elastic strip, knocking ball are set up, and the shaftless spiral blade is rotated to the inner wall of pyrolysis oil gas outlet pipeline and is scraped clean, and in the rotating movement of shaftless spiral blade, vibrating mechanism is vibrated to the outside of shaftless spiral blade, and the vibration of shaftless spiral blade can effectively vibrate and fall off the coke block on its surface, and the support ring supports the first elastic strip, and the first elastic strip elastically supports the knocking ball, and in the rotating movement of shaftless spiral blade, the shaftless spiral blade is in contact with the knocking ball in the inside of support ring all the time, and the shaftless spiral blade collides with the knocking ball, and the knocking ball elastically swings under the support of first elastic strip, guarantee that the shaftless spiral blade can pass the knocking ball, and make the knocking ball reset and knock on the surface of shaftless spiral blade fast, and in the rotating process of shaftless spiral blade, the knocking ball collides with the shaftless spiral blade all the time, can effectively improve the vibration treatment effect of shaftless spiral blade.
[0014] 2. In the utility model, the second elastic strip elastically supports the support ball, and the support ball is supported between the adjacent two first elastic strips, so that the part of the first elastic strip close to the knocking ball end has larger swing amplitude, and the part of the first elastic strip close to the support ring end has smaller swing amplitude, can effectively limit the elastic swing amplitude of the first elastic strip, and can effectively improve the fast rebound reset of the first elastic strip, and the shaftless spiral blade is in contact and collision with the knocking ball on the first elastic strip more densely, so that the vibration on the surface of the shaftless spiral blade is more stable, the vibration frequency on the surface of the shaftless spiral blade is higher, and the impurities and coke block on the surface of the shaftless spiral blade are easier to clean. DRAWINGS
[0015] The drawings are used to provide further understanding of the utility model and constitute part of the specification, and are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation on the utility model. In the drawings:
[0016] Figure 1 It is the structure schematic diagram of the whole of the utility model;
[0017] Figure 2 It is the structure schematic diagram of another angle of the whole of the utility model;
[0018] Figure 3 It is the structure schematic diagram of the shaftless spiral blade of the utility model;
[0019] Figure 4 It is the front view of vibrating mechanism of the utility model;
[0020] In the figure: 1, pyrolysis oil gas outlet pipeline; 2, pyrolysis oil gas cooling discharge pipeline; 201, support frame; 202, observation port; 3, decoking assembly; 301, servo motor; 302, speed reducer; 4, shaftless spiral blade; 401, connecting shaft; 5, vibrating mechanism; 501, support ring; 502, first elastic strip; 503, knocking ball; 504, second elastic strip; 505, support ball. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Please refer to Figures 1-4 The utility model provides technical scheme: a kind of oil sludge pyrolysis pipeline's decoking device, including pyrolysis oil gas outlet pipeline 1 and pyrolysis oil gas cooling discharge pipeline 2, pyrolysis oil gas outlet pipeline 1 and pyrolysis oil gas cooling discharge pipeline 2 are mutually perpendicular and pass through, the inside of pyrolysis oil gas outlet pipeline 1 is equipped with the decoking assembly 3 of rotation connection, the decoking assembly 3 includes shaftless spiral blade 4 and vibrating mechanism 5, vibrating mechanism 5 includes support ring 501, support ring 501 is set on the outside of shaftless spiral blade 4, the inner wall of support ring 501 is equipped with a plurality of first elastic strip 502, first elastic strip 502 is equipped with knocking ball 503 at the end away from support ring 501;Second elastic strip 504 is equipped between adjacent two first elastic strip 502 in the inner wall of support ring 501, second elastic strip 504 is equipped with support ball 505 at the end away from support ring 501, and support ball 505 is equipped between adjacent two first elastic strip 502.
[0023] In an embodiment, the length of the shaftless spiral blade 4 is equal to the length of the pyrolysis oil gas outlet pipeline 1, and the outer wall of the shaftless spiral blade 4 is attached to the inner wall of the pyrolysis oil gas outlet pipeline 1, ensuring that the shaftless spiral blade 4 can effectively clean the inner wall of the pyrolysis oil gas outlet pipeline 1 during rotation, achieving better cleaning effect.
[0024] In an embodiment, the decoking assembly 3 further includes a servo motor 301, one end of the shaftless spiral blade 4 is provided with a connecting shaft 401, and the servo motor 301 is fixedly connected to the connecting shaft 401 through a speed reducer 302. The servo motor 301 drives the connecting shaft 401 to rotate through the speed reducer 302, and the connecting shaft 401 drives the shaftless spiral blade 4 to rotate.
[0025] In one embodiment, the first elastic strip 502 and the second elastic strip 504 are both in a centrifugal arc structure, so that the first elastic strip 502 and the second elastic strip 504 are more likely to elastically swing when colliding with the shaftless spiral blade 4, and the knocking vibration effect on the shaftless spiral blade 4 is better; and the outer diameter cross-sectional dimension of the first elastic strip 502 and the second elastic strip 504 is equal, the spacing between the first elastic strip 502 and the second elastic strip 504 is greater than the cross-sectional outer diameter of the first elastic strip 502, and the spacing between the first elastic strip 502 and the second elastic strip 504 is less than twice the cross-sectional outer diameter of the first elastic strip 502. By limiting the spacing and size of the first elastic strip 502 and the second elastic strip 504, the distribution compactness of the first elastic strip 502 can be effectively improved, so that the shaftless spiral blade 4 is in contact with the knocking ball 503 on the first elastic strip 502 more densely during rotation, the vibration of the surface of the shaftless spiral blade 4 is more stable, the vibration frequency of the surface of the shaftless spiral blade 4 is higher, and the impurities and coke blocks on the surface of the shaftless spiral blade 4 are more easily cleaned.
[0026] In one embodiment, the pyrolysis oil gas cooling exhaust pipeline 2 is provided with a support frame 201 at the bottom, and an observation port 202 is arranged at one side of the outer wall bottom of the pyrolysis oil gas cooling exhaust pipeline 2. The support frame 201 supports the bottom of the pyrolysis oil gas cooling exhaust pipeline 2, and the observation port 202 is used for observing the inside of the pyrolysis oil gas cooling exhaust pipeline 2.
[0027] The working principle of the utility model is as follows:
[0028] The drawings in the specification Figures 1-4The utility model discloses a knock ball 503, pyrolysis oil gas outlet pipeline 1 is used for and pyrolysis furnace is connected, and after hot oil gas enters pyrolysis oil gas outlet pipeline 1, the cleaning and decoking treatment of the inner wall of pyrolysis oil gas outlet pipeline 1 is carried out to the rotation of decoking assembly 3, and after hot oil gas passes through pyrolysis oil gas outlet pipeline 1, and the discharge is carried out from pyrolysis oil gas cooling discharge pipeline 2, when the work of decoking assembly 3, the rotation movement is carried out to the inside of pyrolysis oil gas outlet pipeline 1 to the shaftless helical blade 4, and the inside wall of pyrolysis oil gas outlet pipeline 1 is scraped to the cleaning treatment to the shaftless helical blade 4, and in the rotation movement process of the shaftless helical blade 4, the vibration treatment is carried out to the shaftless helical blade 4 on the outside of the shaftless helical blade 4 to the vibration mechanism 5, and the vibration of the shaftless helical blade 4 can effectively make the coke block on its surface vibrate and fall off, and the support ring 501 supports the first elastic strip 502, and the first elastic strip 502 elastically supports the knock ball 503, and in the rotation movement process of the shaftless helical blade 4, the knock ball 503 is always collided with the shaftless helical blade 4, and the vibration treatment effect of the shaftless helical blade 4 can be effectively improved,
[0029] The second elastic strip 504 is arranged between the adjacent two first elastic strips 502, the support ball 505 is arranged between the adjacent two first elastic strips 502 away from the support ring 501 one end, the second elastic strip 504 elastically supports the support ball 505, the support ball 505 is supported between the adjacent two first elastic strips 502, the part of the first elastic strip 502 close to the knock ball 503 one end swing amplitude is larger, the part of the first elastic strip 502 close to the support ring 501 one end swing amplitude is smaller, the elastic swing of the first elastic strip 502 can be effectively limited, and the rapid rebound reset of the first elastic strip 502 can be effectively improved.
[0030] Finally, it should be noted that: the above only for preferred embodiment of the utility model has been described, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiment, for the person skilled in the art, still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part technical feature. Any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should be included in the protection scope of the utility model.
Claims
1. A decoking device for an oil sludge pyrolysis pipeline, comprising a pyrolysis oil gas outlet pipeline (1) and a pyrolysis oil gas cooling discharge pipeline (2), characterized in that: The pyrolysis oil gas outlet pipeline (1) and the pyrolysis oil gas cooling discharge pipeline (2) are vertically through each other, the pyrolysis oil gas outlet pipeline (1) is internally provided with a rotary connection decoking assembly (3), the decoking assembly (3) comprises an axisless spiral blade (4) and a vibration mechanism (5), the vibration mechanism (5) comprises a support ring (501), the support ring (501) is sleeved on the outer side of the axisless spiral blade (4), a plurality of first elastic strips (502) are arranged on the inner wall of the support ring (501), and knocking balls (503) are arranged on the ends of the first elastic strips (502) away from the support ring (501).
2. A decoking device for oil sludge pyrolysis tubes according to claim 1, characterized in that: The length of the axisless spiral blade (4) is equal to the length of the pyrolysis oil gas outlet pipeline (1), and the outer wall of the axisless spiral blade (4) is attached to the inner wall of the pyrolysis oil gas outlet pipeline (1).
3. A decoking device for oil sludge pyrolysis tubes according to claim 1, characterized in that: The decoking assembly (3) further comprises a servo motor (301), one end of the axisless spiral blade (4) is provided with a connecting shaft (401), and the servo motor (301) is fixedly connected with the connecting shaft (401) through a speed reducer (302).
4. The device for decoking of oil sludge pyrolysis tube according to claim 1, characterized in that: Second elastic strips (504) are arranged between the first elastic strips (502) on the inner wall of the support ring (501), the second elastic strips (504) are provided with support balls (505) on the ends thereof away from the support ring (501), and the support balls (505) are arranged between the first elastic strips (502).
5. A decoking device for an oil tar pyrolysis tube according to claim 4, characterized in that: The first elastic strips (502) and the second elastic strips (504) are in centrifugal arc-shaped structures, the outer diameters of the first elastic strips (502) and the second elastic strips (504) are equal, the spacing between the first elastic strips (502) and the second elastic strips (504) is greater than the outer diameter of the first elastic strips (502), and the spacing between the first elastic strips (502) and the second elastic strips (504) is less than twice the outer diameter of the first elastic strips (502).
6. A decoking device for oil sludge pyrolysis tubes according to claim 1, characterized in that: The pyrolysis oil gas cooling discharge pipeline (2) is provided with a support frame (201) at the bottom thereof, and an observation port (202) is arranged on one side of the bottom of the outer wall of the pyrolysis oil gas cooling discharge pipeline (2).
Citation Information
Patent Citations
A self-cleaning device for preventing blockage at the outlet of dust-laden pyrolysis oil and gas
CN115851294B