Grouting anchor rod machining anchor rod production device

Abstract

The utility model discloses an anchor rod production device for grouting anchor rod machining. The anchor rod production device comprises a grouting anchor rod material calibration feeding mechanism. The grouting anchor rod material calibrating and feeding mechanism comprises a feeding frame, a plurality of anchor rod material pushing structures are rotationally connected to the feeding frame, each anchor rod material pushing structure comprises a rotating shaft, a pair of elastic material clamping wheels are assembled and connected to the rotating shaft, and the grouting anchor rod material calibrating and feeding mechanism further comprises a motor driving the rotating shaft to rotate. The anchor rod production device for grouting anchor rod machining further comprises a correcting structure used for correcting the horizontal posture and the height posture of the feeding frame. By means of the structure, in the grouting anchor rod machining process, rod materials are pushed in a flexible and efficient mode, meanwhile, the postures of the rod materials can be flexibly and accurately adjusted in the horizontal position and the height position, and machining is convenient.

Description

Technical Field

[0001] This utility model belongs to the field of grouting anchor processing technology, and in particular relates to a grouting anchor processing anchor production device. Background Technology

[0002] Grouting anchors are anchoring devices used, such as those anchored to slopes, to increase slope structural stability and reduce the risk of landslides. Specifically, when grouting anchors are driven into the structure, the combined anchoring force of multiple anchors helps maintain significant slope stability. During construction, concrete grout is injected into the grouting anchors, filling the pre-drilled anchor grooves with concrete, thus increasing the stability between the anchors and the structure.

[0003] Therefore, grouting anchor bolts are relatively long, and during operation, they are often connected using a segmented assembly method. During the production of grouting anchor bolts, the bolt blanks are quite long, so they need to be cut into certain lengths for easy transport. Currently, this is done using cutting machines or similar equipment. During processing, operators need to push the longer bolts onto the cutting equipment, which is difficult due to the length of the bolts. This results in the anchor bolts being heavy, long, and difficult to handle.

[0004] Secondly, when pushing the anchor bolt onto the cutting equipment, the posture of the anchor bolt needs to be adjusted to ensure that the cutting part of the anchor bolt is aligned with the cutting equipment for easy cutting. However, because the anchor bolt is too long, it is difficult to adjust the posture, especially small adjustments.

[0005] Therefore, during the grouting anchor bolt processing, the feeding and cutting of the anchor bolt material is quite difficult, resulting in low processing efficiency. Utility Model Content

[0006] Based on the above background, the purpose of this utility model is to provide a grouting anchor bolt processing and anchor bolt production device.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A grouting anchor bolt processing and production device includes a grouting anchor bolt material calibration and feeding mechanism;

[0009] The grouting anchor rod material calibration and feeding mechanism includes a feeding frame, on which several anchor rod material pushing structures are rotatably connected. Each anchor rod material pushing structure includes a rotating shaft, on which a pair of elastic clamping wheels are assembled and connected. The grouting anchor rod material calibration and feeding mechanism also includes a motor that drives the rotating shaft to rotate.

[0010] The grouting anchor bolt processing and anchor bolt production device also includes a correction structure for correcting the horizontal and vertical posture of the feeding frame.

[0011] Preferably, the grouting anchor rod material calibration and feeding mechanism further includes a pair of motors located at the front and rear ends of the feeding frame, respectively; the motors are fixedly mounted on the feeding frame;

[0012] The motor's output shaft is fixedly mounted on the corresponding rotating shaft.

[0013] Preferably, the elastic clamping wheel is threadedly connected to the rotating shaft; a pair of spacer nuts that are spaced outside the elastic clamping wheel are threadedly connected to the rotating shaft.

[0014] Preferably, several elastic protrusions are integrally formed on the sidewalls of the elastic clamping wheels facing each other.

[0015] Preferably, the correction structure includes a horizontal correction structure and a height correction structure; the horizontal correction structure is used to adjust the horizontal position of the feeding rack, and the height correction structure is used to adjust the height position of the feeding rack.

[0016] Preferably, the grouting anchor processing anchor production device further includes a bottom beam frame located below the feeding frame, the horizontal correction structure includes roller structures fixedly connected to the front and rear sides of the bottom of the feeding frame, and the horizontal correction structure also includes a screw structure for pushing the feeding frame to move.

[0017] Preferably, the roller structure includes a roller frame fixedly connected to the bottom of the feeding frame, and several rollers that roll at the top position of the bottom beam are rotatably connected to both sides of the roller frame.

[0018] Preferably, a central crossbeam is fixedly connected to the center of the bottom beam frame, and a sliding opening is provided on the central crossbeam;

[0019] The lead screw structure includes a lead screw rotatably connected in a sliding mouth, and a lead screw motor is mounted at the end of the lead screw;

[0020] The bottom of the feeding rack is fixedly connected to a slide block that is slidably connected inside the slide opening, and a lead screw is threadedly connected to the slide block.

[0021] Preferably, bottom mounting beams are provided below the front and rear ends of the bottom beam frame;

[0022] The height correction structure includes several height adjustment components. Each height adjustment component includes a screw seat fixedly connected to the top of the bottom mounting beam. The screw seat is threadedly connected to a height adjustment screw. A support sleeve rotatably connected to the height adjustment screw is fixedly connected to the bottom of the bottom beam.

[0023] Preferably, the bottom beam frame has a pair of height adjustment members spaced apart on the front and rear sides of its bottom.

[0024] This utility model has the following beneficial effects:

[0025] 1. During operation, the anchor bolt material is pushed onto all the rotating shafts. Due to the friction between the sidewall of the material and the elastic clamping wheels, the anchor bolt moves forward under the frictional force caused by the rotation of the front and rear shafts and the elastic clamping wheels. The elastic clamping wheels limit the position of the anchor bolt material while simultaneously providing pushing power through elastic friction, thus smoothly pushing the anchor bolt material and maintaining its stable transport posture.

[0026] 2. A pair of spacer nuts are threaded onto the shaft, positioned to block the outer sides of the elastic clamping wheels. These spacer nuts maintain a consistent distance between the elastic clamping wheels and the material, increasing the stability of the frictional pushing action. This method enhances the stability of the elastic clamping wheels' frictional contact and the pushing action of the material.

[0027] 3. The screw can be used to adjust the calibration position, which can achieve small-amplitude position calibration, thereby facilitating precise adjustment of the relative position between the anchor rod and the cutting equipment. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0029] Figure 1 This is a schematic diagram of the overall structure in an embodiment of the present utility model;

[0030] Figure 2 This is a schematic diagram of the lead screw structure in an embodiment of the present invention;

[0031] Figure 3 This is a schematic diagram of the structure of the elastic clamping wheel in an embodiment of the present invention;

[0032] Figure 4 This is a schematic diagram of the structure of the elastic clamping wheel and rotating shaft in the embodiment of this utility model;

[0033] Figure 5 This is an embodiment of the present utility model. Figure 1 The top view in the image.

[0034] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0037] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0038] Example 1

[0039] like Figure 1-5 As shown, a grouting anchor bolt processing and anchor bolt production device includes a grouting anchor bolt material calibration and feeding mechanism 3. Through the grouting anchor bolt material calibration and feeding mechanism 3, the anchor bolt material posture can be calibrated according to the position of the cutting equipment during the anchor bolt feeding process, especially the posture can be slightly corrected, thereby increasing the efficiency of the anchor bolt production and processing process.

[0040] Specifically, the grouting anchor bolt material calibration and feeding mechanism 3 includes a feeding frame 31 (the feeding frame 31 includes symmetrical material rack sections on the left and right sides, and the longitudinal cross-sectional shape of the material rack section is L-shaped). Meanwhile...

[0041] A guide plate 36 is fixedly connected to the front end of the feeding rack 31. A guide hole is opened on the guide plate 36 to facilitate the anchor rod to pass through the guide hole.

[0042] Several anchor rod material pushing structures 34 are rotatably connected to the feeding frame 31. The anchor rod material pushing structures 34 push the anchor rod material.

[0043] Specifically, the anchor rod material pushing structure 34 includes a rotating shaft 342 (same as the existing method, with a suitable bearing 341 installed on the feeding frame 31), and a pair of elastic clamping wheels 343 (rubber material) are assembled and connected on the rotating shaft 342.

[0044] Specifically, the elastic clamping wheel 343 is threadedly connected to the rotating shaft 342 (the rotating shaft 342 has a threaded structure, and the elastic clamping wheel 343 has a threaded hole in the center). The spacing between the elastic clamping wheels 343 can be adjusted according to the thickness of the rod material.

[0045] Meanwhile, the grouting anchor rod material calibration and feeding mechanism 3 also includes a motor 35 that drives the rotating shaft 342 to rotate.

[0046] Specifically, the grouting anchor rod material calibration and feeding mechanism 3 also includes a pair of motors 35 located at the front and rear ends of the feeding frame 31, respectively; the motors are fixedly mounted on the feeding frame 31. Similar to existing methods, the output shaft of the motor 35 is fixedly mounted on the rotating shaft 342.

[0047] During operation, the anchor bolt material is pushed onto all the rotating shafts 342. Due to the friction between the sidewall of the material and the elastic clamping wheel 343, the anchor bolt moves forward under the frictional force caused by the rotation of the rotating shafts 342 and the elastic clamping wheel 343 at both ends. The elastic clamping wheel 343 limits the position of the anchor bolt material while simultaneously providing pushing power through elastic friction, thus smoothly pushing the anchor bolt material while maintaining a stable transport posture.

[0048] A pair of spacer nuts 3421 are threaded onto the aforementioned rotating shaft 342, which are positioned outside the elastic clamping wheels 343. The spacer nuts 3421 ensure that the spacing between the elastic clamping wheels 343 and the material are always properly engaged, increasing the stability of the frictional pushing action. This method enhances the stability of the elastic clamping wheels 343 in frictional contact and pushing the material.

[0049] This method allows for small-amplitude position calibration by adjusting the lead screw, which in turn facilitates precise adjustment of the relative position between the anchor rod and the cutting equipment.

[0050] In actual operation, in order to increase the friction effect between the elastic clamping wheel 343 and the bar, several elastic protrusions 3431 are integrally formed on the side walls of the elastic clamping wheel 343 facing each other.

[0051] Example 2

[0052] like Figure 1-5 As shown, based on the structure of Example 1, the above-mentioned grouting anchor bolt processing anchor bolt production device further includes a correction structure for correcting the horizontal and vertical posture of the feeding frame 31.

[0053] Specifically, the correction structure includes a horizontal correction structure and a height correction structure; the horizontal correction structure is used to adjust the horizontal position of the feeder 31, and the height correction structure is used to adjust the height position of the feeder 31.

[0054] The posture between the grouting anchor and the cutting equipment is corrected in both left-right and height directions by using horizontal and vertical correction structures.

[0055] Specifically, the grouting anchor bolt processing and production device also includes a bottom beam frame 1 located below the feeding frame 31. The horizontal correction structure includes roller structures fixedly connected to the front and rear sides of the bottom of the feeding frame 31, and a screw structure for pushing the feeding frame 31 to move. The roller structure includes a roller frame 32 fixedly connected to the bottom of the feeding frame 31, and several rollers 33 rotatably connected to both sides of the roller frame 32, rolling on the top of the bottom beam frame 1. The roller frame 32 and rollers 33 increase the flexibility of synchronous movement adjustment of the feeding frame 31 and the anchor bolt material during the movement correction process.

[0056] Meanwhile, a central crossbeam is fixedly connected to the center of the bottom beam frame 1, and a sliding opening is provided on the central crossbeam; the screw structure includes a screw 38 rotatably connected in the sliding opening, and a screw motor 37 is attached to the end of the screw 38; similar to the existing method, bearings rotatably connected to the screw 38 are installed on both sides of the central crossbeam. At the same time, the screw motor 37 is fixedly installed on the outer side wall of the bottom beam frame 1.

[0057] The bottom of the aforementioned feeding rack 31 is fixedly connected to a slide block 311 that is slidably connected in the slide opening, and the lead screw 38 is threadedly connected to the slide block 311.

[0058] During operation, the relative position of the feeding rack 31 is adjusted by the lead screw 38 to facilitate the position adjustment between the rod material on the feeding rack 31 and the cutting equipment.

[0059] Bottom mounting beams 2 (with a U-shaped cross-section) are provided below the front and rear ends of the aforementioned bottom beam frame 1; according to the existing method, the left and right ends of the bottom mounting beams 2 are respectively used to fix the entire device on the workbench or work frame by bolts.

[0060] The height correction structure described above includes several height adjustment components 22 (specifically, there are two pairs of height adjustment components 22 arranged at left and right intervals on the front and rear sides of the bottom of the bottom beam frame 1, i.e., four rectangular height adjustment components 22). The height adjustment component 22 includes a screw seat 112 (the screw seat 112 has a threaded cavity of a certain depth) fixedly connected to the top position of the bottom mounting beam 2. The screw seat 112 is threadedly connected to a height adjustment screw 113. The bottom of the bottom beam frame 1 is fixedly connected to a support sleeve 111 that is rotatably connected to the height adjustment screw 113.

[0061] During operation, the height can be adjusted by rotating the height adjustment screw 113, which facilitates the adjustment of the height of the feeding rack 31 and the rod, and thus facilitates the adjustment of the relative position between the rod and the cutting equipment.

[0062] Of course, the above description is not intended to limit the present utility model, and the present utility model is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the present utility model should also fall within the protection scope of the present utility model.

Claims

1. A grouting anchor rod processing anchor rod production device, characterized by, The application relates to a grouting anchor rod material calibration feeding mechanism. The grouting anchor rod material calibration feeding mechanism comprises a feeding frame, a plurality of anchor rod material pushing structures are rotationally connected to the feeding frame, the anchor rod material pushing structure comprises a rotating shaft, a pair of elastic material clamping wheels are assembled and connected to the rotating shaft, and the grouting anchor rod material calibration feeding mechanism further comprises a motor for driving the rotating shaft to rotate. The grouting anchor rod processing anchor rod production device further comprises a correction structure for correcting the horizontal posture and the height posture of the feeding frame.

2. A grouting anchor rod processing anchor rod production apparatus according to claim 1, characterized in that, The grouting anchor rod material calibration feeding mechanism further comprises a pair of motors respectively arranged at the front and rear ends of the feeding frame; the motors are fixedly installed on the feeding frame. The output shaft of the motor is fixedly installed on the corresponding rotating shaft.

3. The grouting anchor rod processing anchor rod production device according to claim 1, characterized by, The elastic material clamping wheels are screw-connected to the rotating shaft. A pair of spacer nuts are screw-connected to the rotating shaft outside the elastic material clamping wheels.

4. A grouting anchor rod processing anchor rod production device according to claim 3, characterized in that, A plurality of elastic protrusions are integrally formed on the side walls of the elastic material clamping wheels which face each other.

5. The grouting anchor rod processing anchor rod production device according to claim 1, characterized by, The correction structure comprises a horizontal correction structure and a height correction structure. The horizontal correction structure is used for adjusting the horizontal position of the feeding frame, and the height correction structure is used for adjusting the height position of the feeding frame.

6. A grouting anchor rod processing anchor rod production device according to claim 5, characterized in that, The grouting anchor rod processing anchor rod production device further comprises a bottom beam frame arranged below the feeding frame, the horizontal correction structure comprises roller structures fixedly connected to the front and rear sides of the bottom of the feeding frame, and the horizontal correction structure further comprises a lead screw structure for pushing the feeding frame to move.

7. A grouting anchor rod machining anchor rod production apparatus according to claim 6, characterized in that, The roller structure comprises a roller frame fixedly connected to the bottom of the feeding frame, and a plurality of rollers are rotationally connected to the both sides of the roller frame and roll on the top of the bottom beam frame.

8. A grouting anchor rod machining anchor rod production apparatus according to claim 7, characterized in that, A center cross beam is fixedly connected to the center of the bottom beam frame, and a sliding opening is formed in the center cross beam. The lead screw structure comprises a lead screw rotationally connected to the sliding opening, and a lead screw motor is arranged at the end of the lead screw. The bottom of the feeding frame is fixedly connected with a sliding seat slidingly connected to the sliding opening, and the lead screw is screw-connected to the sliding seat.

9. A grouting anchor rod machining anchor rod production apparatus according to claim 8, characterized in that, Bottom mounting beams are arranged below the front and rear ends of the bottom beam frame. The height correction structure comprises a plurality of height adjusting members, the height adjusting member comprises a screw pipe seat fixedly connected to the top of the bottom mounting beam, a height adjusting screw is screw-connected to the screw pipe seat, and the bottom of the bottom beam frame is fixedly connected with a support sleeve rotationally connecting the height adjusting screw.

10. A grouting anchor rod machining anchor rod production apparatus according to claim 9, characterized in that, The bottom of the bottom beam frame is respectively provided with a pair of height adjusting members which are arranged at intervals leftward and rightward.

Images