Steel cover type air cushion type surge chamber steel plate combined clamp

By designing a steel-shrouded air-cushion pressure regulating chamber steel plate combination fixture, the precise positioning of the air-sealed steel plate is achieved through hydraulic drive and electromagnetic adsorption, solving the problem of unstable positioning during welding and improving welding quality and efficiency.

CN224059016UActive Publication Date: 2026-03-31SINOHYDRO BUREAU 6 CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

During the welding process of the steel-shrouded air-cushion pressure regulating chamber, insecure positioning and clamping can cause deformation of the steel plate, affecting welding quality and efficiency.

Method used

The steel plate combination clamp with steel cover type air cushion type pressure regulating chamber is adopted, including components such as open box, storage plate, auxiliary structure, hydraulic cylinder, electromagnet and ball bearing, etc. It achieves precise positioning and stable clamping of air-sealed steel plate through hydraulic drive and electromagnetic adsorption.

Benefits of technology

To ensure precise alignment of the steel plate during welding, improve positioning efficiency and welding quality, prevent steel plate deformation, and enhance welding efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a steel cover type air cushion type surge chamber steel plate combination clamp which comprises an opening box, the inner side wall of the opening box is symmetrically and fixedly connected with storage plates, the other side of each storage plate is provided with two air closing steel plates, the corners of the air closing steel plates are attached to form a right angle shape, the corners of the inner side wall of the opening box are fixedly connected with auxiliary structures, and the auxiliary structures are connected with the storage plates. The side wall of the auxiliary structure is attached to the side wall of the air closing steel plate. When the positioning work before welding is carried out on the gas closing steel plate, the position accuracy of the gas closing steel plate can be ensured through the cooperation of the opening box and the storage plate, so that the welding quality and effect are ensured, meanwhile, a gap can be reserved through the combination of the sliding groove block and the inner sliding block, the subsequent welding process can be facilitated, and the welding efficiency is improved. The adsorption function of the electromagnet and the clamping function of the auxiliary structure can ensure the stability and the safety of the air closing steel plate in the welding process, and the change of the position of the steel plate in the welding process is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of airtight steel plate processing technology, specifically to a steel cover-type air cushion-type pressure regulating chamber steel plate combination clamp. Background Technology

[0002] Air-tight steel plates are structural materials used in steel-shrouded air-cushion pressure regulating chambers, typically made of special high-strength alloy steel. They possess high strength and corrosion resistance, can withstand high-pressure and high-temperature environments, and effectively prevent air leakage, thus ensuring the safe operation of the pressure regulating chamber. In the welding process of steel-shrouded air-cushion pressure regulating chambers, air-tight steel plates are usually connected using welding techniques. Positioning and clamping are crucial steps in the welding process. If the positioning and clamping are not secure, the steel plate may deform during welding, leading to uneven heating and cooling of the weldment and affecting weld quality. It can also result in inaccurate welding positions, preventing the weldment from achieving the desired shape and size. This requires more time and effort to fix the steel plate, potentially impacting welding efficiency. Therefore, a steel plate combination clamp for steel-shrouded air-cushion pressure regulating chambers is developed to ensure precise correspondence between the clamp position and the welding position. Utility Model Content

[0003] The purpose of this utility model is to provide a steel-clad air cushion pressure regulating chamber steel plate combination clamp to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a steel-shrouded air-cushion pressure regulating chamber steel plate combination clamp, comprising an open box, wherein a storage plate is symmetrically fixedly connected to the inner side wall of the open box, and an airtight steel plate is provided on the other side of the storage plate. There are two airtight steel plates, and their edges and corners are fitted together at right angles. An auxiliary structure is fixedly connected to the inner side wall of the open box, and the side wall of the auxiliary structure is fitted with the side wall of the airtight steel plate.

[0005] Preferably, the auxiliary structure includes a right-angle plate, the rear side corner of which is fixedly connected to the inner side corner of the open box, and a hydraulic cylinder is fixedly connected to the outer side wall of the right-angle plate. There are four hydraulic cylinders, which are symmetrically and evenly distributed. A push plate is fixedly connected to the other end of the hydraulic cylinder, and the other side of the push plate is in contact with the side wall of the airtight steel plate.

[0006] Preferably, the inner cavity of the shelf is evenly distributed with ball bearings, and the sidewalls of the ball bearings are in clearance fit with the inner cavity of the shelf. The outer sidewalls of the ball bearings are in contact with the sidewalls of the airtight steel plate. An electromagnet is provided at the center of the shelf, and the outer sidewalls of the electromagnet are attracted to the sidewalls of the airtight steel plate.

[0007] Preferably, a sliding block is fixedly connected to the right angle of the inner side wall of the open box, an inner slider is inserted into the inner side wall of the sliding block, the right angle of the inner side wall of the inner slider is in contact with the outer side wall of the airtight steel plate, a square hole is opened on the front side wall of the inner slider, and a pull rod is fixedly connected to the square hole of the inner slider.

[0008] Compared with the prior art, the beneficial effects of this utility model are as follows: During the positioning work before welding the airtight steel plate, the cooperation of the open box and the placement plate ensures the precise position of the airtight steel plate, thereby guaranteeing the quality and effect of the welding. The surface of the placement plate is equipped with ball bearings for easy pushing, and an electromagnet is also provided for attraction. An auxiliary structure is provided on the outside for clamping, driven by a hydraulic cylinder. The combination of the sliding block and the inner slider allows for gaps, facilitating subsequent welding processes. While completing the positioning work of the airtight steel plate, the attraction function of the electromagnet and the clamping effect of the auxiliary structure ensure the stability and safety of the airtight steel plate during welding, preventing changes in the plate's position during welding. Driven by the hydraulic cylinder in the auxiliary structure, the relative position of the airtight steel plate can be quickly and accurately adjusted, improving positioning efficiency and accuracy. Attached Figure Description

[0009] Figure 1 This is a schematic diagram of the structure of this utility model;

[0010] Figure 2 for Figure 1 Detailed structural diagram of the central shelf;

[0011] Figure 3 for Figure 1 Detailed structural diagram of the inner slider;

[0012] In the diagram: 1. Open box; 2. Shelf; 3. Airtight steel plate; 4. Auxiliary structure; 41. Right-angle plate; 42. Hydraulic cylinder; 43. Push plate; 5. Sliding block; 6. Inner slider; 7. Electromagnet; 8. Ball bearing; 9. Pull rod. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Please see Figure 1-3This utility model provides a steel cover type air cushion type pressure regulating chamber steel plate combination clamp, including an open box 1, a storage plate 2 is symmetrically fixedly connected to the inner side wall of the open box 1, and an air-sealing steel plate 3 is provided on the other side of the storage plate 2. There are two air-sealing steel plates 3, and their edges and corners are fitted together at right angles. An auxiliary structure 4 is fixedly connected to the inner side wall of the open box 1 at the corners, and the side wall of the auxiliary structure 4 is fitted with the side wall of the air-sealing steel plate 3.

[0015] The auxiliary structure 4 includes a right-angle plate 41. The rear side corner of the right-angle plate 41 is fixedly connected to the inner side corner of the open box 1. A hydraulic cylinder 42 is fixedly connected to the outer side wall of the right-angle plate 41. There are four hydraulic cylinders 42, which are symmetrically and evenly distributed. A push plate 43 is fixedly connected to the other end of the hydraulic cylinder 42. The other side of the push plate 43 is in contact with the side wall of the airtight steel plate 3.

[0016] The inner cavity of the shelf 2 is evenly distributed with ball bearings 8, and the side wall of the ball bearings 8 is in clearance fit with the inner cavity of the shelf 2. The outer side wall of the ball bearings 8 is in contact with the side wall of the airtight steel plate 3. An electromagnet 7 is provided at the center of the shelf 2, and the outer side wall of the electromagnet 7 is attracted to the side wall of the airtight steel plate 3.

[0017] A sliding block 5 is fixedly connected to the right angle of the inner side wall of the open box 1. An inner slider 6 is inserted into the inner side wall of the sliding block 5. The right angle of the inner side wall of the inner slider 6 is in contact with the outer side wall of the airtight steel plate 3. A square hole is opened on the front side wall of the inner slider 6. A pull rod 9 is fixedly connected to the square hole of the inner slider 6.

[0018] Working principle: When welding the airtight steel plate 3, a sliding block 5 is set at the right angle of the open box 1, and an inner slider 6 is inserted into the surface of the sliding block 5. The surface of the inner slider 6 is right-angled. At the same time, a placement plate 2 is also set on the inner wall of the open box 1. The placement plate 2 and the inner slider 6 form a complete right-angle plate. The airtight steel plate 3 is then inserted into the open box 2 and slides against the ball bearings 8 on the surface of the placement plate 2. It is then attracted and positioned by an electromagnet 7. The corners of the airtight steel plate 3 on both sides are in a right-angle state. The auxiliary structure 4 is then limited by a right-angle plate 41 and fixed to the open box 1. At the same time, a hydraulic cylinder 42 is set on the inner side of the right-angle plate 41. The hydraulic cylinder 42 pushes the push plate 43, which is in contact with the airtight steel plate 3. The pull rod 9 increases the force point and pulls out the inner slider 6, leaving a welding position. This completes the positioning of the airtight steel plate 3 and facilitates the subsequent welding process.

[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A steel cover air cushion pressure regulating chamber steel plate assembly clamp characterized by: Including the open box (1), the inner side wall of the open box (1) is symmetrically connected with the storage plate (2), the other side of the storage plate (2) is provided with the closed steel plate (3), the number of the closed steel plate (3) is two, and the corner is matched to be a right angle, the inner side wall corner of the open box (1) is fixedly connected with the auxiliary structure (4), the side wall of the auxiliary structure (4) is matched with the side wall of the closed steel plate (3).

2. A steel cover type air cushion type pressure regulating chamber steel plate assembly jig according to claim 1, characterized in that: The auxiliary structure (4) includes a right angle plate (41), the rear side wall corner of the right angle plate (41) is fixedly connected with the inner side wall corner of the open box (1), the outer side wall of the right angle plate (41) is fixedly connected with the hydraulic cylinder (42), the number of the hydraulic cylinder (42) is four, and is uniformly distributed, the other end of the hydraulic cylinder (42) is fixedly connected with the push plate (43), the other side of the push plate (43) is matched with the side wall of the closed steel plate (3).

3. A steel cover air cushion pressure regulating chamber steel plate assembly clamp according to claim 1, characterized in that: The inner cavity of the storage plate (2) is uniformly distributed with the ball (8), and the side wall of the ball (8) is matched with the inner cavity gap of the storage plate (2), the outer side wall of the ball (8) is matched with the side wall of the closed steel plate (3), the center of the storage plate (2) is provided with the electromagnet (7), and the outer side wall of the electromagnet (7) is adsorbed with the side wall of the closed steel plate (3).

4. A steel cover air cushion pressure regulating chamber steel plate assembly clamp according to claim 1, characterized in that: The inner side wall of the open box (1) is fixedly connected with the sliding groove block (5), the inner side wall of the sliding groove block (5) is inserted with the inner sliding block (6), the inner side wall right angle of the inner sliding block (6) is matched with the outer side wall of the closed steel plate (3), the front side wall of the inner sliding block (6) is provided with a square hole, and the square hole of the inner sliding block (6) is fixedly connected with the pull rod (9).