Welding device capable of being used for horizontal welding and vertical welding

Abstract

The utility model discloses a horizontal and vertical welding dual-purpose welding device which comprises a supporting assembly, a welding assembly and a welding assembly, the supporting assembly comprises a bottom plate and a vertical plate, the bottom plate is horizontally arranged, the vertical plate is installed on the bottom plate, and a vertical groove and a horizontal groove are formed in the vertical plate; the clamp assembly comprises vertical welding clamps and horizontal welding clamps, the multiple horizontal welding clamps are located on the lower side of the horizontal groove, the vertical welding clamps are located on the lower side of the vertical groove, and containing grooves are reserved between the horizontal welding clamps and the vertical plate and between the vertical welding clamps and the vertical plate; and the fixing piece is located between the to-be-welded piece and the clamp assembly and used for fixing the to-be-welded piece. The device has the advantages that a horizontal welding device and a vertical welding device are integrated on one device, the device is simple and easy to operate, the requirements of the horizontal welding position and the vertical welding position can be met at the same time, the working efficiency is improved, the working cost is reduced, and the space occupancy rate is greatly reduced.

Description

Technical Field

[0001] This utility model relates to the field of welding technology, specifically to a welding device that can be used for both horizontal and vertical welding. Background Technology

[0002] In the welding testing process of welding materials, the welding equipment plays a crucial role, affecting the welding test results and efficiency. Gas-electric vertical welding products are widely used, and they require a separate welding equipment for welding testing. Gas-electric horizontal welding products, due to their different welding positions, cannot use the original gas-electric vertical welding equipment. A separate welding equipment specifically for gas-electric horizontal welding is required for welding and testing. In the same space, two welding and testing devices are needed, and the welding track must be removed from one device and installed on the other, reducing work efficiency and occupying twice the workspace. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a welding device that can be used for both horizontal and vertical welding. It solves the problem that two devices need to be made during the welding and testing process of vertical gas-electric horizontal welding and gas-electric vertical welding, which reduces work efficiency and occupies twice the workspace. The device has a simple structure, improves work efficiency, and ensures welding quality.

[0004] Specifically, this utility model discloses a welding device that can be used for both horizontal and vertical welding, comprising:

[0005] The support assembly includes a base plate and a vertical plate, wherein the base plate is horizontally arranged and the vertical plate is mounted on the base plate, and the vertical plate has a vertical groove and a horizontal groove.

[0006] The fixture assembly includes a vertical welding fixture and a horizontal welding fixture. The number of horizontal welding fixtures is multiple and located on the lower side of the horizontal groove. The vertical welding fixtures are located on the lower side of the vertical groove. A receiving groove is left between the horizontal welding fixtures and the vertical welding fixtures and the vertical plate.

[0007] A fastener, located between the workpiece to be welded and the fixture assembly, is used to secure the workpiece to be welded.

[0008] The advantage of adopting the above technical solution is that it integrates the horizontal welding and vertical welding devices into one device. This device is simple and easy to operate, can meet the needs of both horizontal and vertical welding positions at the same time, improves work efficiency, reduces working costs, and greatly reduces space occupancy.

[0009] Furthermore, the horizontal welding fixture and the vertical welding fixture are L-shaped as a whole, with an ear plate installed on its side. The ear plate is horizontally set and has a threaded hole in the middle, with a support installed in the threaded hole.

[0010] The advantages of adopting the above technical solution are that the fixture is simple in general, the support components can be used to support the workpiece to be welded, the position of the welding machine is located in the horizontal and vertical grooves, it is suitable for workpieces of various sizes, and improves the applicability of the entire mold.

[0011] Furthermore, the vertical plate is also equipped with reinforcing ribs and reinforcing plates. The reinforcing ribs are vertically arranged and located on both sides of the horizontal groove. The reinforcing plates are triangular plates and are fixedly installed with the vertical plate and the bottom plate.

[0012] The advantage of adopting the above technical solution is that the setting of reinforcing ribs and reinforcing plates improves the strength of the entire device, ensures that the vertical plate does not deform during long-term use, and extends its service life.

[0013] Furthermore, a reinforcing clamp is installed in the middle of the vertical groove, and the reinforcing clamp is fixed to the vertical plate.

[0014] The advantage of adopting the above technical solution is that the setting of the fixture plays a fixing role, which fixes the middle part of the workpiece to be welded, is applicable to workpieces of different lengths, and ensures that the workpiece to be welded is fixed stably.

[0015] Furthermore, the support member is cylindrical in shape, with external threads on the outer side that mate with the ear plate, a flat top for supporting the part to be welded, and a rotating part at the bottom.

[0016] The advantage of adopting the above technical solution is that the support is fixed in the ear plate by threaded connection, and at the same time, it is rotated by the rotating part to change the position of the top plane, so that the welding position of the part to be welded is located in the vertical groove and the horizontal groove, which facilitates welding.

[0017] Furthermore, the vertical groove and the horizontal groove form a T-shaped groove structure.

[0018] The advantage of adopting the above technical solution is that the structure of the T-slot forms a vertical and a horizontal slot, enabling welding in both horizontal and vertical directions, and facilitating the fixing of the welding track and the placement of the test piece to be welded.

[0019] Furthermore, the vertical plate is a magnetic metal plate with an anti-rust coating on the outside.

[0020] The advantages of adopting the above technical solution are that the magnetic metal plate facilitates the placement and installation of the welding track, and the outer side is coated with an anti-rust layer, which plays a protective role and effectively prevents the vertical plate from rusting.

[0021] Furthermore, the cross-section of the fastener is triangular.

[0022] The advantage of adopting the above technical solution is that when the triangular fastener is set between the insertion clamp and the workpiece to be welded, it can be fixed by different insertion depths, ensuring that workpieces of different thicknesses can be fixed and securely fastened.

[0023] Furthermore, the thickness of the base plate and the vertical plate is greater than 20 mm.

[0024] The advantage of adopting the above technical solution is that it ensures the rigidity of the vertical plate and the base plate, making them less prone to deformation and tipping over, and easier to use.

[0025] Furthermore, a clamp assembly is installed on the front of the vertical plate, and a welding track is fixed on the back. The welding track is provided with multiple magnetic suction components 81.

[0026] The advantage of adopting the above technical solution is that the welding rail is installed by magnetic attraction, which facilitates installation and welding. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0028] Figure 1 This is a schematic diagram of the horizontal welding installation structure of a welding device that can be used for both horizontal and vertical welding.

[0029] Figure 2 This is a diagram showing the vertical welding installation structure of a welding device that can be used for both horizontal and vertical welding.

[0030] Figure 3 This is a diagram of the welding track installation structure for horizontal welding of this utility model.

[0031] Figure 4 This is a diagram of the welding track installation structure for vertical welding of this utility model.

[0032] Figure 5 This is a structural diagram of the ear plate of this utility model.

[0033] Figure 6 This is the main view of the fastener of this utility model.

[0034] The reference numerals used in the attached figures are as follows:

[0035] Base plate 1; vertical plate 2; vertical groove 21; horizontal groove 22; reinforcing rib 23; reinforcing plate 24; vertical welding fixture 3; horizontal welding fixture 4; receiving groove 41; fixing part 5; ear plate 6; support part 61; rotating part 611; reinforcing fixture 7; welding track 8; magnetic suction part 81; part to be welded 9. Detailed Implementation

[0036] The present invention will now be described in further detail with reference to the accompanying drawings.

[0037] like Figure 1-4 As shown, this utility model discloses a welding device that can be used for both horizontal and vertical welding, comprising:

[0038] The support assembly includes a base plate 1 and a vertical plate 2. The base plate 1 is horizontally arranged, and the vertical plate 2 is installed on the base plate 1. The vertical plate 2 has a vertical groove 21 and a horizontal groove 22.

[0039] The fixture assembly includes a vertical welding fixture 3 and a horizontal welding fixture 4. There are multiple horizontal welding fixtures 4 located on the lower side of the horizontal groove 22. The vertical welding fixture 3 is located on the lower side of the vertical groove 21. A receiving groove 41 is left between the horizontal welding fixture 4 and the vertical welding fixture 3 and the vertical plate 2.

[0040] The fastener 5 is located between the workpiece 9 to be welded and the fixture assembly, and is used to fix the workpiece 9 to be welded.

[0041] The advantage of adopting the above technical solution is that it integrates the horizontal welding and vertical welding devices into one device, eliminating the need to move the welding track 8 back and forth. The device is simple and easy to operate, and can simultaneously meet the needs of both horizontal and vertical welding positions, thereby improving work efficiency, reducing working costs, and greatly reducing space occupancy.

[0042] In some implementations, the horizontal welding fixture 4 and the vertical welding fixture 3 are L-shaped as a whole. The end of the horizontal section of the lower side of the L-shape is welded and fixed to the vertical plate 2. A gap is left between the vertical section of the L-shape and the vertical plate 2 for fixing the product. An ear plate 6 is installed on its side. The ear plate 6 is set horizontally and is also fixed by welding. A threaded hole is opened in the middle, and a support member 61 is installed in the threaded hole.

[0043] Furthermore, the support member 61 is cylindrical in shape, with external threads on the outer side that mate with the ear plate 6. The top is a flat surface for supporting the part 9 to be welded, and the bottom has a rotating part 611. During installation, the rotating part 611 is located on the lower side, and the position of the top flat surface can be changed by using a wrench or manual rotation to support the product.

[0044] In some implementations, the vertical plate 2 is further equipped with reinforcing ribs 23 and reinforcing plates 24. The reinforcing ribs 23 are vertically arranged on both sides of the horizontal groove 22. The reinforcing ribs 23 are square metal tubes with a length equal to the height of the vertical plate 2, and are fixed to the side of the vertical plate 2 by welding. The reinforcing plates 24 are triangular plates, and their sides are welded to the vertical plate 2 and the bottom plate 1. The reinforcing plates 24 are located on one side of the reinforcing ribs 23. The reinforcing ribs 23 and reinforcing plates 24 improve the overall strength of the device, ensuring that the vertical plate 2 does not deform during long-term use and extending its service life.

[0045] Furthermore, a reinforcing clamp 7 is installed in the middle of the vertical groove 21. The reinforcing clamp 7 is fixed to the vertical plate 2. The reinforcing clamp 7 is also L-shaped and is fixed to the side of the vertical groove 21. There is a space between it and the vertical plate 2 to accommodate it, which plays a role in fixing the workpiece 9 to be welded.

[0046] The reinforcement fixture 7 serves to fix the upper part of the workpiece 9 to be welded. By using workpieces 9 of different lengths, the stability of the workpiece 9 to be welded can be ensured.

[0047] Furthermore, the vertical groove 21 and the horizontal groove 22 form a T-groove structure. The T-groove structure forms the vertical groove 21 and the horizontal groove 22, enabling welding in both horizontal and vertical directions, facilitating the fixing of the welding track 8 and the placement of the test piece to be welded.

[0048] Furthermore, the vertical plate 2 is a magnetic metal plate, which is welded and fixed to the base plate 1. The outer side is coated with an anti-rust layer. Other structures are made of weldable metal materials, and the surfaces are also coated with anti-rust paint, which effectively prevents the entire device from rusting and extends its service life. At the same time, the setting of magnetic metal materials facilitates the placement and installation of the welding track 8.

[0049] Furthermore, the cross-section of the fastener 5 is triangular, specifically a right triangle. The receiving groove 41 provided by the horizontal welding fixture 4 and the vertical welding fixture 3 is used for fixing. When fixing, the fastener 5 is horizontally inserted into the receiving groove 41, with one right-angled side contacting the workpiece 9 to be welded, and the other side contacting the vertical welding fixture or the horizontal bar fixture, so that the workpiece 9 to be welded is tightly abutted against the vertical plate 2, which plays a fixing role. At the same time, it can fix products of different thicknesses.

[0050] Furthermore, the thickness of the base plate 1 and the vertical plate 2 is greater than 20 mm. This ensures the rigidity of the vertical plate 2 and the base plate 1, making them less prone to deformation and tipping over, and facilitating use.

[0051] Furthermore, a clamping assembly is installed on the front of the vertical plate 2, and a welding track 8 is fixed on the back. Multiple magnetic components 81 are fixed on the welding track. The welding track 8 can be a horizontal welding track, a vertical welding track, or a T-shaped welding track that combines both, depending on the application. The welding torch moves along the welding track to ensure welding quality.

[0052] In operation, the workpiece 9 to be welded is first placed between the horizontal welding fixture 4 or the vertical welding fixture 3, depending on the requirements. The workpiece 9 consists of two plates, pre-fixed on the back by a connecting plate, which can be welded or glued. The joint between the two plates is the welding position. Then, the welding track 8 is placed, and the position of the support 61 is adjusted so that the welding position of the workpiece 9 is in the middle of the vertical groove 21 or the horizontal groove 22. Next, the fixing piece 5 is inserted between the workpiece 9 and the horizontal welding fixture 4 or the vertical welding fixture 3 to fix the workpiece 9 in place. Welding is then performed along the welding track. The structure is simple and easy to operate, combining horizontal and vertical welding into one device, eliminating the need to move the welding track 8 back and forth. This simple and easy-to-operate device can simultaneously meet the needs of both horizontal and vertical welding positions, improving work efficiency, reducing operating costs, and significantly reducing space occupancy.

[0053] For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A welding apparatus capable of both horizontal and vertical welding, characterized by comprising: The utility model relates to a welding support device, which comprises a support assembly and a clamp assembly. The support assembly comprises a bottom plate (1) and a vertical plate (2), the bottom plate (1) is horizontally arranged, and the vertical plate (2) is installed on the bottom plate (1), the vertical plate (2) is provided with vertical grooves (21) and horizontal grooves (22); The clamp assembly comprises a vertical welding clamp (3) and a horizontal welding clamp (4), the horizontal welding clamp (4) is provided with a plurality of accommodating grooves (41) on the lower side of the horizontal grooves (22), the vertical welding clamp (3) is located on the lower side of the vertical grooves (21), and the horizontal welding clamp (4) and the vertical welding clamp (3) are provided with the accommodating grooves (41) between the vertical plate (2); A fixing piece (5) is arranged between the to-be-welded piece (9) and the clamp assembly, and is used for fixing the to-be-welded piece (9).

2. The welding apparatus of claim 1, wherein The horizontal welding clamp (4) and the vertical welding clamp (3) are L-shaped as a whole, an ear plate (6) is arranged on the side surface of the horizontal welding clamp (4) and the vertical welding clamp (3), the ear plate (6) is horizontally arranged, a threaded hole is formed in the middle part of the ear plate (6), and a support piece (61) is arranged in the threaded hole.

3. The welding apparatus of claim 1, wherein, The vertical plate (2) is further provided with a reinforcing rib (23) and a reinforcing plate (24), the reinforcing rib (23) is vertically arranged on the two sides of the horizontal grooves (22), and the reinforcing plate (24) is a triangular plate and is fixedly arranged on the vertical plate (2) and the bottom plate (1).

4. The welding apparatus of claim 1, wherein A reinforcing clamp (7) is arranged in the middle part of the vertical grooves (21), and the reinforcing clamp (7) is fixed to the vertical plate (2).

5. The welding apparatus of claim 2, wherein The support piece (61) is cylindrical as a whole, is provided with an external thread matched with the ear plate (6) on the outer side, has a flat top surface for supporting the to-be-welded piece (9), and has a rotating part (611) at the bottom.

6. The welding apparatus of claim 1, wherein, The vertical grooves (21) and the horizontal grooves (22) form a T-shaped groove structure.

7. The combination welding and cutting torch of claim 1 wherein, The vertical plate (2) is a magnetic metal plate and is coated with an anti-rust layer on the outer side.

8. The welding apparatus of claim 1, wherein, The fixing piece (5) has a triangular cross section.

9. The welding device of claim 1, wherein, The thickness of the bottom plate (1) and the vertical plate (2) is greater than 20 mm.

10. The welding apparatus of claim 1, wherein, The vertical plate (2) is provided with the clamp assembly on the front surface and a welding track (8) on the back surface, and the welding track (8) is provided with a plurality of magnetic pieces (81).

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