Foaming device for polyurethane foam dressing production

Through the innovative design of the foaming device, rapid and uniform foaming and cleaning of polyurethane foam dressings are achieved, solving the problems of slow feeding speed and easy clogging of traditional devices, and meeting the needs of customers.

CN224060190UActive Publication Date: 2026-03-31QIYIN ZHIYUAN (CHENGDU) MEDICAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Traditional foaming devices have slow feeding speeds, are prone to clogging, and are difficult to clean, making the foaming process inconvenient.

Method used

The design incorporates a foaming cylinder, concave plate, rotating shaft, stirring plate, concave scraper, and drive assembly, combined with an electric cylinder, toothed plate, and gear structure to achieve rapid stirring and pouring of materials. The foaming cylinder is preheated by a heating assembly.

Benefits of technology

It enables rapid and uniform foaming and cleaning of polyurethane foam dressings, solving the problem of inconvenient material feeding and meeting customer needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polyurethane foam dressing production, and discloses a foaming device for polyurethane foam dressing production, which comprises a concave frame, rotating columns are rotatably connected between the left side and the right side of an inner cavity of the concave frame through bearings, and the opposite ends of the two rotating columns are fixedly connected with a foaming cylinder. By arranging the foaming cylinder, the concave plate, the rotating shaft, the stirring plate, the concave scraping plate and the driving assembly, polyurethane foam dressing raw materials and additives can be quickly and uniformly stirred and foamed, meanwhile, due to the arrangement of the concave scraping plate, the inner wall of the foaming cylinder can be scraped and cleaned, so that the foaming efficiency is improved, and the production cost is reduced. By arranging the concave frame, the rotating column, the driving box, the electric air cylinder, the L-shaped plate, the tooth plate and the first gear, foamed polyurethane foam dressings can be dumped and discharged, by arranging the structure, cleaning, discharging and use can be facilitated, and therefore the use requirements of customers can be met.
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Description

Technical Field

[0001] This utility model relates to the field of polyurethane foam dressing production technology, and in particular to a foaming device for producing polyurethane foam dressings. Background Technology

[0002] Polyurethane foam dressing is a type of medical functional dressing developed based on polyurethane material. It is mainly used for wound care. In the production of polyurethane foam dressing, a foaming device is required to foam it.

[0003] Traditional foaming devices typically use a discharge pipe for material feeding. However, the discharge pipe is slow and prone to clogging, making it inconvenient to feed materials. Furthermore, during the feeding process, raw materials adhere to the inner wall of the foaming cylinder and cannot be cleaned in time, leading to waste. Therefore, these devices have the drawback of being difficult to clean and feed materials, thus failing to meet customer needs.

[0004] Therefore, those skilled in the art have provided a foaming apparatus for the production of polyurethane foam dressings to solve the problems mentioned in the background art. Utility Model Content

[0005] To address the problem of inconvenient cleaning and material unloading, this utility model provides a foaming device for the production of polyurethane foam dressings.

[0006] This utility model provides a foaming device for producing polyurethane foam dressings, which adopts the following technical solution:

[0007] A foaming device for producing polyurethane foam dressings includes a concave frame. Rotary columns are rotatably connected to the left and right sides of the inner cavity of the concave frame via bearings. A foaming cylinder is fixedly connected to one end of each of the two rotating columns. A concave plate is fixedly connected to the top of the foaming cylinder. A rotating shaft is rotatably connected to the top of the inner cavity of the concave plate via bearings. Stirring plates are fixedly connected to both sides of the rotating shaft. A concave scraper, which cooperates with the foaming cylinder, is slidably connected to the inner surface of the foaming cylinder. One end of the stirring plate is fixedly connected to the connection point of the concave scraper. A drive box is fixedly connected to the top of the left side of the concave frame. An electric cylinder is fixedly installed at the bottom of the drive box. The telescopic end of the electric cylinder passes through the drive box and is fixedly connected to an L-shaped plate. A toothed plate is fixedly installed on the back of the inner cavity of the L-shaped plate. The left end of the left rotating column extends into the inner cavity of the drive box and is fixedly connected to a first gear. The first gear meshes with the toothed plate. A drive assembly is provided on the top of the concave plate. A heating assembly is provided on the outer surface of the foaming cylinder.

[0008] By adopting the above technical solution, the foaming cylinder, concave plate, rotating shaft, stirring plate, concave scraper and drive assembly can quickly and evenly stir and foam the polyurethane foam dressing raw materials and additives. At the same time, the concave scraper can scrape and clean the inner wall of the foaming cylinder. By setting the concave frame, rotating column, drive box, electric cylinder, L-shaped plate, toothed plate and first gear, the foamed polyurethane foam dressing can be poured out. By setting the heating assembly, the foaming cylinder can be preheated.

[0009] Optionally, the drive assembly includes a rotary motor, the bottom of which is fixedly connected to the concave plate, a second gear fixedly connected to the output end of the rotary motor, and a third gear fixedly connected to the top of the rotating shaft through the concave plate, wherein the second gear and the third gear mesh.

[0010] By adopting the above technical solution, the arrangement of the rotary motor, the second gear, and the third gear enables the shaft to be driven to rotate.

[0011] Optionally, the heating assembly includes a heating resistance wire, which is spirally connected to the connection of the foaming cylinder, and a protective cover is fixedly installed on the outer surface of the foaming cylinder outside the heating resistance wire.

[0012] By adopting the above technical solution, the heating resistance wire and protective cover can be used to heat the foaming cylinder.

[0013] Optionally, a protective box is fixedly installed on the top of the concave plate, and the rotary motor is located inside the protective box.

[0014] By adopting the above technical solution, the protective box can protect the rotating motor.

[0015] Optionally, a guide plate is fixedly connected to the left side of the L-shaped plate, and a guide groove is provided on the left side of the inner cavity of the drive box to cooperate with the guide plate. The outer surface of the guide plate is slidably connected to the inner surface of the guide groove.

[0016] By adopting the above technical solution, the guide plate and guide groove can guide and limit the L-shaped plate.

[0017] Optionally, mounting plates are fixedly connected to the bottom of both sides of the concave frame, and mounting holes are provided at the front and rear positions of the top of the mounting plates.

[0018] By adopting the above technical solution, the mounting plate and mounting holes facilitate the installation of the device.

[0019] Optionally, the front of the drive box is provided with a maintenance plate, and the maintenance plate is fixedly connected to the drive box by screws.

[0020] By adopting the above technical solution, the inspection plate can facilitate the replacement and maintenance of parts inside the drive box.

[0021] In summary, this utility model has the following beneficial effects:

[0022] 1. This utility model, by setting up a foaming cylinder, a concave plate, a rotating shaft, a stirring plate, a concave scraper, and a driving assembly, can quickly and evenly stir and foam polyurethane foam dressing raw materials and additives. At the same time, the concave scraper can scrape and clean the inner wall of the foaming cylinder. By setting up a concave frame, a rotating column, a driving box, an electric cylinder, an L-shaped plate, a toothed plate, and a first gear, the foamed polyurethane foam dressing can be poured out. By setting up a heating assembly, the foaming cylinder can be preheated. With the above structure, cleaning and dispensing can be convenient, thereby meeting the needs of customers.

[0023] 2. This utility model, by setting a rotary motor, a second gear, and a third gear, can drive the rotating shaft to rotate; the setting of heating resistance wire and protective cover can heat the foaming cylinder; the setting of protective box can protect the rotary motor; the setting of guide plate and guide groove can guide and limit the L-shaped plate; the setting of mounting plate and mounting hole can facilitate the installation of the device; and the setting of inspection plate can facilitate the replacement and maintenance of parts inside the drive box. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a cross-sectional view of the drive box structure of this utility model;

[0026] Figure 3 This utility model Figure 2 Enlarged view of section A of the structure;

[0027] Figure 4 This is a perspective view showing the connection between the L-shaped plate and the toothed plate structure of this utility model.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Concave frame; 2. Rotating column; 3. Foaming cylinder; 4. Concave plate; 5. Rotating shaft; 6. Stirring plate; 7. Concave scraper; 8. Drive box; 9. Electric cylinder; 10. L-shaped plate; 11. Toothed plate; 12. First gear; 13. Drive assembly; 131. Rotary motor; 132. Second gear; 133. Third gear; 14. Heating assembly; 141. Heating resistance wire; 142. Protective cover; 15. Guide plate; 16. Guide groove. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0031] Example 1:

[0032] Please refer to Figure 1-4 A foaming device for producing polyurethane foam dressings includes a concave frame 1. Rotary columns 2 are rotatably connected to the left and right sides of the inner cavity of the concave frame 1 via bearings. Foaming cylinders 3 are fixedly connected to opposite ends of the two rotating columns 2. A concave plate 4 is fixedly connected to the top of the foaming cylinder 3. A rotating shaft 5 is rotatably connected to the top of the inner cavity of the concave plate 4 via bearings. Stirring plates 6 are fixedly connected to both sides of the rotating shaft 5. A concave scraper 7, which cooperates with the foaming cylinder 3, is slidably connected to the inner surface of the foaming cylinder 3. One end of the stirring plate 6 is fixedly connected to the connection point of the concave scraper 7. A drive box 8 is fixedly connected to the top left side of the concave frame 1. An electric cylinder 9 is fixedly installed at the bottom of the drive box 8. The telescopic end of the electric cylinder 9 passes through the drive box 8 and is fixedly connected to an L-shaped plate 10. A toothed plate 11 is fixedly installed on the back of the inner cavity of the L-shaped plate 10. The left end of the left rotating column 2 extends into the inner cavity of the drive box 8 and is fixedly connected to a first gear 12. The first gear 12 and the toothed plate 11 mesh. The top of the concave plate 4... The part is provided with a drive assembly 13, and the outer surface of the foaming cylinder 3 is provided with a heating assembly 14. The drive assembly 13 includes a rotary motor 131. The bottom of the rotary motor 131 is fixedly connected to the connection of the concave plate 4. The output end of the rotary motor 131 is fixedly connected to a second gear 132. The top of the rotating shaft 5 passes through the concave plate 4 and is fixedly connected to a third gear 133. The second gear 132 and the third gear 133 mesh. A protective box is fixedly installed on the top of the concave plate 4, and the rotary motor 131 is located in the inner cavity of the protective box. A guide plate 15 is fixedly connected to the left side of the L-shaped plate 10. A guide groove 16 that works with the guide plate 15 is opened on the left side of the inner cavity of the drive box 8. The outer surface of the guide plate 15 is slidably connected to the inner surface of the guide groove 16. Mounting plates are fixedly connected to the bottom of both sides of the concave frame 1, and mounting holes are opened at the front and rear positions of the top of the mounting plates. A maintenance plate is provided on the front of the drive box 8, and the maintenance plate is fixedly connected to the connection of the drive box 8 by screws.

[0033] In this embodiment: By setting up a foaming cylinder 3, a concave plate 4, a rotating shaft 5, a stirring plate 6, a concave scraper 7, and a driving assembly 13, this utility model can quickly and evenly stir and foam polyurethane foam dressing raw materials and additives. At the same time, the concave scraper 7 can scrape and clean the inner wall of the foaming cylinder 3. By setting up a concave frame 1, a rotating column 2, a driving box 8, an electric cylinder 9, an L-shaped plate 10, a toothed plate 11, and a first gear 12, the foamed polyurethane foam dressing can be poured out. By setting up a heating assembly 14, the foaming cylinder 3 can be preheated. With the above structure, it is convenient to clean and use the material, thereby meeting the customer's needs.

[0034] Example 2:

[0035] Reference Figure 1 , Figure 2 and Figure 3 The heating assembly 14 includes a heating resistance wire 141, which is spirally connected to the connection of the foaming cylinder 3. A protective cover 142 is fixedly installed on the outer surface of the foaming cylinder 3 and outside the heating resistance wire 141.

[0036] In this embodiment: the present invention can heat the foaming cylinder 3 by setting a heating resistance wire 141 and a protective cover 142.

[0037] The implementation principle of this utility model is as follows: When in use, the staff fixes the device in the designated position by using the mounting plate, mounting holes and screws. Then, the staff connects the device to the mains power. Then, when foaming in low temperature weather, the staff starts the external controller of the heating resistance wire 141, so that the heating resistance wire 141 is energized and heated, so that the heating resistance wire 141 conducts heat to the foaming cylinder 3, so that it reaches the required foaming temperature, thereby achieving preheating of the foaming cylinder 3.

[0038] Next, the staff put the polyurethane foam dressing raw material and foaming additive into the inner cavity of the foaming cylinder 3. At the same time, the staff started the external controller of the rotary motor 131, so that the output end of the rotary motor 131 drives the second gear 132 to rotate, the second gear 132 drives the third gear 133 to rotate, the third gear 133 drives the rotating shaft 5 to rotate, so that the rotating shaft 5 drives the stirring plate 6 and the concave scraper 7 to rotate, thereby achieving uniform stirring of the polyurethane foam dressing raw material and foaming additive, so that it can foam evenly and quickly.

[0039] After foaming is complete, when unloading is required, the operator places the storage box in front of the device. Then, the operator activates the external controller of the electric cylinder 9, causing the telescopic end of the electric cylinder 9 to move the L-shaped plate 10 upward. The L-shaped plate 10 then moves the toothed plate 11 upward. As the toothed plate 11 moves upward, it drives the first gear 12 to rotate counterclockwise, which in turn drives the rotating column 2 to rotate counterclockwise. This causes the rotating columns 2 on both sides to slowly rotate the foaming cylinder 3 counterclockwise and tilt it downward, allowing the polyurethane foam dressing inside the foaming cylinder 3 to pour into the inner cavity of the external storage box. At the same time, the rotating shaft 5 drives the concave scraper 7 to rotate, scraping and cleaning the residual material on the inner wall of the foaming cylinder 3. The cleaned polyurethane foam dressing then flows into the inner cavity of the external storage box, thus cleaning and unloading the foaming cylinder 3. This device is simple to operate and easy to clean and unload, meeting the needs of customers.

[0040] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A foaming device for polyurethane foam dressing production comprising a concave holder (1), characterized in that: The left and right sides of the inner cavity of the concave frame (1) are rotatably connected by bearings with rotating columns (2), the opposite ends of the two rotating columns (2) are fixedly connected with foaming barrels (3), the top of the foaming barrel (3) is fixedly connected with a concave plate (4), the top of the inner cavity of the concave plate (4) is rotatably connected with a rotating shaft (5) through a bearing, the left and right sides of the rotating shaft (5) are fixedly connected with stirring plates (6), the inner surface of the foaming barrel (3) is slidably connected with a concave scraper (7) used in cooperation with the foaming barrel (3), one end of the stirring plate (6) is fixedly connected with the connecting part of the concave scraper (7), the top of the left side of the concave frame (1) is fixedly connected with a drive box (8), the bottom of the drive box (8) is fixedly installed with an electric cylinder (9), the telescopic end of the electric cylinder (9) penetrates through the drive box (8) and is fixedly connected with an L-shaped plate (10), the back surface of the inner cavity of the L-shaped plate (10) is fixedly installed with a gear plate (11), the left end of the left rotating column (2) extends into the inner cavity of the drive box (8) and is fixedly connected with a first gear (12), the first gear (12) is engaged with the gear plate (11), the top of the concave plate (4) is provided with a driving assembly (13), and the outer surface of the foaming barrel (3) is provided with a heating assembly (14).

2. A foaming device for polyurethane foam dressing production according to claim 1, characterized in that: The driving assembly (13) comprises a rotary motor (131), the bottom of the rotary motor (131) is fixedly connected with the connecting part of the concave plate (4), the output end of the rotary motor (131) is fixedly connected with a second gear (132), the top of the rotating shaft (5) penetrates through the concave plate (4) and is fixedly connected with a third gear (133), and the second gear (132) is engaged with the third gear (133).

3. A foaming device for polyurethane foam dressing production according to claim 1, characterized in that: The heating assembly (14) comprises a heating resistance wire (141), the heating resistance wire (141) is fixedly connected with the connecting part of the foaming barrel (3) in a spiral shape, and a protective cover (142) is fixedly installed on the outer surface of the foaming barrel (3) and located outside the heating resistance wire (141).

4. A foaming device for polyurethane foam dressing production according to claim 2, characterized in that: The top of the concave plate (4) is fixedly installed with a protective box, and the rotary motor (131) is located in the inner cavity of the protective box.

5. The foaming device for producing a polyurethane foam dressing according to claim 1, characterized by: The left side of the L-shaped plate (10) is fixedly connected with a guide plate (15), the left side of the inner cavity of the drive box (8) is provided with a guide groove (16) used in cooperation with the guide plate (15), and the outer surface of the guide plate (15) is slidably connected with the inner surface of the guide groove (16).

6. A foaming device for polyurethane foam dressing production according to claim 1 characterized in that: The bottom of the concave frame (1) is fixedly connected with a mounting plate, and mounting holes are formed in the front and rear positions of the top of the mounting plate.

7. The foaming device for producing a polyurethane foam dressing according to claim 1, characterized by: The front surface of the drive box (8) is provided with an inspection plate, and the inspection plate is fixedly connected with the connecting part of the drive box (8) through screws.