Separating material control mechanism for disordered material arranging and packaging machine
The separation and control mechanism, which combines multi-stage spiral vibration screening and magnetic sealing, solves the problems of low separation efficiency and high damage of irregular materials in the existing technology, and achieves efficient and stable material separation and control, adapting to various material processing needs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2026-03-31
AI Technical Summary
Existing separation and control mechanisms are inefficient and cause significant damage to irregular or fragile materials, making it difficult to achieve efficient and stable material separation and control.
It adopts a design that combines multi-stage spiral vibration screening with magnetic sealing. Through the increasing pore size of the multi-layer spiral disk screening, combined with magnetic attraction, it achieves high-precision screening and particle separation. It also incorporates intelligent monitoring and modular design to adapt to different material requirements.
It achieves high-precision continuous screening, improves the efficiency of fine particle screening and coarse particle sorting, reduces the clogging rate, extends equipment life, and has rapid maintenance capabilities, making it suitable for various material handling scenarios.
Smart Images
Figure CN224061305U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to material arrangement separation technical field, and specifically relates to a separation material control mechanism for disordered material arrangement packaging machine. BACKGROUND
[0002] The disordered material arrangement packaging machine is usually used for processing irregular-shaped and disorderly arranged materials, such as food and parts, and needs to orderly separate the materials and control the speed and position of discharging to facilitate subsequent packaging. The user may wish that the mechanism can efficiently and stably process different kinds of materials, and has certain adaptability and automation capability.
[0003] The existing separation material control mechanism adopts a vibrating disc, a conveyor belt or a mechanical arm, but these methods may have problems such as low efficiency and great damage to the materials when processing particularly irregular or fragile materials.
[0004] To solve the above problems, a separation material control mechanism for a disordered material arrangement packaging machine is provided in the present application. UTILITY MODEL CONTENTS
[0005] In view of the problems in the related art, the utility model provides a separation material control mechanism for a disordered material arrangement packaging machine to overcome the above technical problems existing in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A separation material control mechanism for a disordered material arrangement packaging machine, comprising a base, four support rods are fixedly installed on the top of the base, three vibrating material arrangement mechanisms are sequentially installed from bottom to top on the top of the four support rods, a storage box is installed on the vibrating material arrangement mechanism at the top, a material guide pipe is installed at the bottom of the storage box, a fan-shaped notch is formed in the top of the base, a fan-shaped collection box is arranged in the fan-shaped notch, three support rods are arranged on the side of the base, a material guide groove is arranged on the top of each of the three support rods, and the three material guide grooves are matched with the three vibrating material arrangement mechanisms.
[0008] Preferably, the vibrating material arrangement mechanism comprises a collection disc, a vibrating motor is installed on the inner wall of the top of the collection disc, a vertical rod is installed on the output shaft of the vibrating motor, a welding rod is fixedly installed on the outer side of the vertical rod, a spiral disc is fixedly installed on the outer side of the welding rod, and a screening hole is formed in the spiral disc.
[0009] The vertical rod is vibrated by the vibrating motor, the spiral disc is vibrated by the welding rod, and the solid particles are vibrated and screened through the multiple screening holes.
[0010] Preferably, the tail end of the spiral disc is communicated with a U-shaped recovery pipe, and the bottom end of the U-shaped recovery pipe is matched with the spiral disc below.
[0011] The larger solid particles in the interior of the spiral disc are not screened out and are guided into the lower spiral disc through the U-shaped recovery pipe.
[0012] Preferably, the bottom side of the vibration material arranging mechanism is communicated with a guide pipe which is matched with the guide groove.
[0013] The solid particles which are not screened out are guided into the interior of the guide groove through the guide pipe.
[0014] Preferably, two second magnets are fixedly installed on the fan-shaped collecting box, two first magnets are fixedly installed on the inner wall of the fan-shaped gap, and the two second magnets are attracted to the two first magnets.
[0015] The two second magnets are attracted to the two first magnets, so that the fan-shaped collecting box is fixed in the interior of the fan-shaped gap, and the lower U-shaped recovery pipe is guided into the fan-shaped collecting box.
[0016] Preferably, the three vibration material arranging mechanisms are provided with screening holes with different diameters, and the diameters gradually increase from top to bottom.
[0017] The different diameters are used for screening solid particles with different sizes.
[0018] Preferably, the top and bottom of the spiral disc are provided with blocking plates.
[0019] The blocking plates are used for blocking solid particles.
[0020] In summary, the technical effects and advantages of the utility model are as follows:
[0021] The solid particles are guided into the upper spiral disc through the guide pipe, the vertical rod is vibrated by the vibration motor, the spiral disc is vibrated by the welding rod, the solid particles are vibrated and screened through the multiple screening holes, the larger solid particles in the interior of the spiral disc are not screened out and are guided into the lower spiral disc through the U-shaped recovery pipe, the solid particles are vibrated and screened through the lower spiral disc, the different diameters are used for screening solid particles with different sizes, and the blocking plates are used for blocking solid particles.
[0022] The utility model couples multi-stage spiral vibration with self-recovery, realizes high-precision continuous screening, combines magnetic sealing with intelligent monitoring, breaks through the technical bottleneck of rapid maintenance, optimizes the vibration transmission path, balances high efficiency and long life, realizes modular expandable design, and meets the particle processing needs in multiple scenes. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1The utility model discloses a whole structure schematic diagram;
[0024] Figure 2 The utility model discloses Figure 1 The bottom structure schematic diagram of the utility model is shown in the figure.
[0025] Figure 3 The utility model discloses a vibration material arranging mechanism structure schematic diagram in the utility model.
[0026] Figure 4 The utility model discloses a base, a fan-shaped collecting box and the structure schematic diagram of relevant parts thereof.
[0027] Figure 5 The utility model discloses a fan-shaped collecting box and a second magnet structure schematic diagram.
[0028] In the figure: 1, base, 11, support rod, 12, fan-shaped notch, 13, first magnet, 2, vibration material arranging mechanism, 21, collecting disc, 22, vertical rod, 221, welding rod, 23, spiral disc, 24, U-shaped recovery pipe, 25, screening hole, 26, discharge pipe, 27, vibration motor, 3, storage box, 31, material guide pipe, 4, material guide groove, 41, support rod, 5, fan-shaped collecting box, 51, second magnet. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0030] Referring to Figures 1-5 A kind of disordered material arranging packaging machine is used to separate control material mechanism, including base 1, the top of the base 1 is fixedly installed with four support rods 11, three vibration material arranging mechanisms 2 are sequentially installed from below to top in the top of four support rods 11, vibration material arranging mechanism 2 is installed in the top and is equipped with storage box 3, the bottom of the storage box 3 is installed with material guide pipe 31, the top of the base 1 is equipped with fan-shaped notch 12, fan-shaped collecting box 5 is arranged in the fan-shaped notch 12, three support rods 41 are arranged in the side of the base 1, the top of three support rods 41 is all equipped with material guide groove 4, three material guide grooves 4 are adapted with three vibration material arranging mechanisms 2.
[0031] Specifically, V-shaped flow guide ribs (height 3mm, interval 15mm) are arranged on the inner wall of the material guide groove, and the outlet of the discharge pipe and the material guide groove adopt a parabolic transition curved surface.
[0032] Adopt the three-layer spiral disc + U-shaped recycling pipe cascade design, the aperture of each layer of spiral disc screening hole increases (such as 0.5mm→1mm→2mm), form a gradient screening flow channel, through the step-by-step screening, fine particles one-time retention rate >99%, coarse particles two-time separation efficiency increases by 50%; Anti-clogging design: the angle between the spiral disc vibration direction and the material movement direction is 30°, combined with the chamfer processing of the screening hole edge, the actual blockage rate is <0.1%; The angle of U-shaped recycling pipe is 45° and the vibration frequency (25Hz) is matched, to ensure that the particles that do not pass are automatically slid into the next stage.
[0033] Referring to Figures 1-3 In this embodiment, the vibration material sorting mechanism 2 includes a collection disc 21, a vibration motor 27 is installed on the top inner wall of the collection disc 21, a vertical rod 22 is installed on the output shaft of the vibration motor 27, a welding rod 221 is fixedly installed on the outer side of the vertical rod 22, a spiral disc 23 is fixedly installed on the outer side of the welding rod 221, screening holes 25 are formed in the spiral disc 23, a U-shaped recycling pipe 24 is communicated with the tail end of the spiral disc 23, the bottom end of the U-shaped recycling pipe 24 is matched with the spiral disc 23 below, and blocking plates are arranged at the top and bottom of the spiral disc 23.
[0034] The blocking plates are used to block the solid particles, the vibration motor 27 drives the vertical rod 22 to vibrate, the vertical rod 22 drives the spiral disc 23 to vibrate through the welding rod 221, and the solid particles are vibrated and screened through the screening holes 25, the larger solid particles in the spiral disc 23 are not screened and discharged into the spiral disc 23 below through the U-shaped recycling pipe 24, and are vibrated and screened through the spiral disc 23 below.
[0035] Referring to Figure 3 In this embodiment, the bottom side of the vibration material sorting mechanism 2 is communicated with a discharge pipe 26, and the discharge pipe 26 is matched with the material guide groove 4.
[0036] The solid particles that are not screened are guided into the inside of the material guide groove 4 through the discharge pipe 26.
[0037] Referring to Figure 4 And Figure 5 In this embodiment, two second magnets 51 are fixedly installed on the fan-shaped collection box 5, two first magnets 13 are fixedly installed on the inner wall of the fan-shaped notch 12, and the two second magnets 51 are attracted to the two first magnets 13.
[0038] Specifically, the Halbach permanent magnet array (the attraction force is >150N when the distance between the first magnet and the second magnet is 2mm) is used between the fan-shaped collection box and the base, the two second magnets 51 are attracted to the two first magnets 13, the fan-shaped collection box 5 can be fixed in the inside of the fan-shaped notch 12, and the U-shaped recycling pipe 24 below is guided into the fan-shaped collection box 5.
[0039] Referring to Figure 1 In the embodiment, the three vibration material sorting mechanisms are provided with screening holes 25 with different hole diameters, and the hole diameters gradually increase from top to bottom. Different hole diameters are used to screen solid particles of different sizes.
[0040] Working principle: solid particles are introduced into the storage box 3, and the solid particles can be introduced into the upper spiral disc 23 through the material guide pipe 31. The vibration motor 27 drives the vertical rod 22 to vibrate, and the vertical rod 22 drives the spiral disc 23 to vibrate through the welding rod 221. The multiple screening holes 25 vibrate and screen the solid particles. The larger solid particles in the spiral disc 23 are not screened and are guided out through the U-shaped recovery pipe 24 and introduced into the lower spiral disc 23. The solid particles are not screened and are guided into the interior of the material guide groove 4 through the guide-out pipe 26. The two second magnets 51 are attracted to the two first magnets 13, and the fan-shaped collection box 5 can be fixed in the fan-shaped gap 12. The lower U-shaped recovery pipe 24 can guide the solid particles into the fan-shaped collection box 5. Different hole diameters are used to screen solid particles of different sizes, and the blocking plate is used to block the solid particles.
[0041] Technical scheme of the present application compared with traditional technology detection data:
[0042]
[0043]
[0044] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A separating and controlling mechanism for a disordered material packaging machine, comprising a base (1), the top of the base (1) is fixedly installed with four supporting rods (11), characterized in that, The top of four supporting rods (11) is sequentially provided with three vibration sorting mechanisms (2) from bottom to top, the vibration sorting mechanism (2) at the top is provided with a storage box (3), the bottom of the storage box (3) is provided with a material guide pipe (31), the top of the base (1) is provided with a sector-shaped notch (12), the sector-shaped notch (12) is provided with a sector-shaped collecting box (5), the side of the base (1) is provided with three supporting rods (41), the top of the three supporting rods (41) is provided with a material guide groove (4), and the three material guide grooves (4) are matched with the three vibration sorting mechanisms (2).
2. A disordered material sorting mechanism for a disordered material sorting packaging machine according to claim 1, characterized in that, The vibration sorting mechanism (2) comprises a collecting disc (21), a vibration motor (27) is installed on the top inner wall of the collecting disc (21), a vertical rod (22) is installed on the output shaft of the vibration motor (27), a welding rod (221) is fixedly installed on the outer side of the vertical rod (22), a spiral disc (23) is fixedly installed on the outer side of the welding rod (221), and screening holes (25) are formed in the spiral disc (23).
3. A disordered material sorting mechanism for a disordered material sorting packaging machine according to claim 2, characterized in that, The tail end of the spiral disc (23) is communicated with a U-shaped recovery pipe (24), and the bottom end of the U-shaped recovery pipe (24) is matched with the spiral disc (23) below.
4. A disordered material sorting mechanism for a disordered material sorting packaging machine according to claim 1, characterized in that, The bottom side of the vibration sorting mechanism (2) is communicated with a guide-out pipe (26), and the guide-out pipe (26) is matched with the material guide groove (4).
5. A disordered material sorting mechanism for a disordered material sorting packaging machine according to claim 1, characterized in that, Two second magnets (51) are fixedly installed on the sector-shaped collecting box (5), two first magnets (13) are fixedly installed on the inner wall of the sector-shaped notch (12), and the two second magnets (51) are attracted to the two first magnets (13).
6. A disordered material sorting mechanism for a disordered material sorting packaging machine according to claim 2, wherein, The screening holes (25) provided on the three vibration sorting mechanisms (2) are different in aperture, and the aperture gradually increases from top to bottom.
7. A disordered material sorting mechanism for a disordered material sorting packaging machine according to claim 2, wherein, The top and bottom of the spiral disc (23) are provided with blocking plates.