Belt conveyor
By installing vertical rollers and annular blocks at both ends of the belt conveyor, combined with hydraulic motor drive and tensioning mechanism, the problem of deviation of small belt conveyors in coal mining face environment is solved, and the conveying efficiency and transportation stability are improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-31
AI Technical Summary
Small belt conveyors are prone to deviation in coal mining environments, affecting conveying efficiency.
Vertical rollers and annular blocks are installed at both ends of the conveyor belt for guiding and automatic correction. Combined with a hydraulic motor as the driving device, a tensioning mechanism is provided to adjust the tension of the conveyor belt.
It effectively prevents conveyor belt deviation, improves conveying efficiency, and ensures the stability of the transportation process and the prevention of material spillage.
Smart Images

Figure CN224061776U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of conveyor technology, specifically to a belt conveyor. Background Technology
[0002] Belt conveyors are the most important equipment for conveying and loading / unloading bulk materials. They are widely used in coal mining, coal preparation, power generation, and other fields due to their long conveying distance, high efficiency, simple structure, ease of maintenance, and low equipment and maintenance costs. Because of the harsh environment and uneven ground at coal mining faces, self-propelled scraper conveyors are often followed by small belt conveyors for transfer. These belt conveyors need to be lightweight, compact, and portable. However, small belt conveyors are prone to belt misalignment during operation, affecting the conveying efficiency. Utility Model Content
[0003] The technical problem to be solved by this utility model is how to improve the conveying efficiency of the conveyor.
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0005] A belt conveyor includes a support frame, a drive unit, a drive roller, a driven roller, a conveyor belt, and vertical rollers. The drive unit and the rotatable drive roller and driven roller are mounted on the support frame. The output end of the drive unit is coaxially connected to the drive roller. The conveyor belt is wound around the drive roller and the driven roller. Vertical rollers are mounted at both ends of the support frame near the drive roller. Annular stops are fitted at both ends of the driven roller.
[0006] By setting vertical rollers and annular blocks at both ends of the conveyor belt, the ends of the conveyor belt are guided and the tail of the conveyor belt is automatically corrected, preventing the conveyor belt from running off-track and ensuring the conveying efficiency of the conveyor.
[0007] Preferably, the driving device is a hydraulic motor.
[0008] Using a hydraulic motor as the power drive not only has advantages such as small size and light weight, but also simple structure, good manufacturability, impact resistance and low inertia, meeting the requirements for portability.
[0009] Preferably, both the driving roller and the driven roller are fixed to the bracket via a bearing housing structure.
[0010] Preferably, the vertical roller is fixed to the support in a rotatable manner.
[0011] Preferably, the opposite side of the annular stop has an inwardly concave arc shape.
[0012] Preferably, coal retaining plates are also fixed on both sides of the support along the direction of conveyor belt movement, with the end of the coal retaining plate away from the support being close to the conveyor belt.
[0013] Coal baffles are installed to prevent spillage of materials during transportation.
[0014] Preferably, the coal retaining plate is fixed to the support by a fixing frame.
[0015] Preferably, handles are welded to both ends of the bracket.
[0016] Preferably, it also includes a tensioning mechanism, which includes a linear sliding assembly, a fixed plate, a lead screw, and a locking nut. The driven roller is mounted on the support and can move along the direction of the conveyor belt through the linear sliding assembly. The fixed plate is fixed on the support. One end of the lead screw is connected to the driven roller, and the other end is set along the direction of the conveyor belt and passes through the fixed plate. Locking nuts are threaded onto the lead screw on both sides of the fixed plate.
[0017] The tensioning mechanism allows for adjustment of the conveyor belt tension, preventing it from becoming loose and affecting transportation efficiency.
[0018] Preferably, the linear sliding assembly includes a slide rail and a slider. The slide rail is mounted on a support along the direction of the conveyor belt movement, and a slider that can slide is mounted on the slide rail. The driven roller is rotatably mounted between the two sliders.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] By setting vertical rollers and annular blocks at both ends of the conveyor belt, the ends of the conveyor belt are guided and the tail of the conveyor belt is automatically corrected, preventing the conveyor belt from running off-track and ensuring the conveying efficiency of the conveyor. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;
[0022] Figure 2 This is a side view of an embodiment of the present utility model.
[0023] Figure 3 This is a top view of an embodiment of the present utility model;
[0024] Figure 4 This is a schematic diagram of the driven roller in an embodiment of the present invention;
[0025] Figure 5 This is a partial schematic diagram of an embodiment of the present utility model. Detailed Implementation
[0026] To facilitate understanding of the technical solution of this utility model by those skilled in the art, the technical solution of this utility model will now be further described in conjunction with the accompanying drawings.
[0027] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0028] In this application, unless otherwise expressly specified and limited, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise expressly and specifically limited.
[0029] See Figures 1 to 4 This embodiment discloses a belt conveyor, including a support 1, a drive device 2, a drive roller 3, a driven roller 4, a conveyor belt 5, a vertical roller 6, and an annular stop block 7. The support 1 is equipped with the drive device 2 and the rotatable drive roller 3 and driven roller 4. In this embodiment, the drive device 2 is a hydraulic motor, and the output end of the hydraulic motor is coaxially connected to the drive roller 3. Using a hydraulic motor as the power drive not only has the advantages of small size and light weight, but also simple structure, good manufacturability, impact resistance and low inertia, meeting the requirements of portability.
[0030] The driving roller 3 and the driven roller 4 are rotatably fixed on the bracket 1 by a bearing seat structure, which is available on the market.
[0031] The conveyor belt 5 is wound in a ring around the driving drum 3 and the driven drum 4. Vertical rollers 6 that can rotate are fixed at both ends of the support 1 near the driving drum 3 to guide the end of the conveyor belt 5, prevent the conveyor belt 5 from running off-center, and ensure the conveying efficiency of the conveyor.
[0032] The driven roller 4 is fitted with annular blocks 7 at both ends. The opposite side of the annular blocks 7 is concave arc shape. When the tail of the conveyor belt 5 deviates, it contacts the arc-shaped section of the annular blocks 7 on the driven roller 4 and has a frictional effect with the edge of the conveyor belt 5. At this position, a component force is generated towards the middle of the driven roller 4 to achieve automatic correction of the conveyor belt 5, prevent the conveyor belt 5 from running off-track, and ensure the conveying efficiency of the conveyor.
[0033] Furthermore, the support 1 is also fixed with coal retaining plates 9 on both sides along the direction of movement of the conveyor belt 5 by fixing frames 8. The end of the coal retaining plate 9 away from the support 1 is close to the conveyor belt 5 to prevent material spillage during transportation.
[0034] For further details, please refer to [link / reference]. Figure 5 The belt conveyor also includes a tensioning mechanism 10, which includes a linear sliding assembly (not shown), a fixed plate 101, a lead screw 102, and a locking nut 103. The bearing seats at both ends of the driven roller 4 are movable along the direction of the conveyor belt 5 via the linear sliding assembly (not shown) and are mounted on the support 1. The fixed plate 101 is fixed to the support 1. One end of the lead screw 102 is connected to the bearing seat structure at the end of the driven roller 4, and the other end is positioned along the direction of the conveyor belt 5 and passes through the fixed plate 101. Locking nuts 103 are threaded onto the lead screws 102 on both sides of the fixed plate 101. The lead screws 102 are locked onto the fixed plate 101 by the locking nuts 103 on both sides of the fixed plate 101. At the same time, by changing the locking position of the locking nuts 103 on both sides of the fixed plate 101 on the lead screws 102, the position of the bearing seat structure at the end of the driven roller 4 on the linear sliding assembly (not shown in the figure) is changed, thereby realizing the movement of the driven roller 4 and thus realizing the tension adjustment of the conveyor belt 5, preventing the conveyor belt 5 from becoming loose and affecting the transportation efficiency.
[0035] The linear sliding assembly (not shown in the figure) includes a slide rail and a slider. The slide rail is mounted on the support 1 along the direction of the conveyor belt movement, and a slider that can slide is mounted on the slide rail. The bearing seat structure at the end of the driven roller 4 is located between the two sliders.
[0036] Furthermore, handles 11 are welded to both ends of the bracket 1 to facilitate the handling of the belt conveyor. In addition, the weight of the entire belt conveyor is controlled within 200KG.
[0037] In this embodiment, by setting vertical rollers 6 and annular blocks 7 at the beginning and end of the conveyor belt 5 respectively, the ends of the conveyor belt 5 are guided and the tail of the conveyor belt 5 is automatically corrected to prevent the conveyor belt 5 from running off-track and to ensure the conveying efficiency of the conveyor.
[0038] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention, and no reference numerals in the claims should be construed as limiting the scope of the claims.
[0039] The above-described embodiments are merely examples of implementation methods of the utility model. The scope of protection of this utility model is not limited to the above-described embodiments. For those skilled in the art, several modifications and improvements can be made without departing from the concept of this utility model, and these all fall within the scope of protection of this utility model.
Claims
1. A belt conveyor, characterized by: The device comprises a support, a driving device, a driving roller, a driven roller, a conveying belt and vertical rollers, the driving device and the driving roller and the driven roller are arranged on the support, the output end of the driving device is coaxially connected with the driving roller, the conveying belt is arranged around the driving roller and the driven roller, the vertical rollers are arranged on the both ends of the support close to the driving roller, and the both ends of the driven roller are sleeved with annular stoppers.
2. A belt conveyor according to claim 1, characterized in that: The driving device is a hydraulic motor.
3. A belt conveyor according to claim 1, characterized in that: The driving roller and the driven roller are fixed on the support through bearing seat structures.
4. A belt conveyor according to claim 1, characterized in that: The vertical rollers are rotatably fixed on the support.
5. A belt conveyor according to claim 1, characterized in that: The opposite side of the annular stopper is concave in arc shape.
6. A belt conveyor according to claim 1, characterized in that: The support is further fixed with coal blocking plates on the both sides along the movement direction of the conveying belt, and the end of the coal blocking plate away from the support is close to the conveying belt.
7. A belt conveyor according to claim 6, characterized in that: The coal blocking plate is fixed on the support through a fixing frame.
8. A belt conveyor according to claim 1, characterized in that: The both ends of the support are further welded with handles.
9. A belt conveyor according to claim 1, characterized in that: The device further comprises a tensioning mechanism, the tensioning mechanism comprises a linear sliding assembly, a fixing plate, a lead screw and a locking nut, the both ends of the driven roller are movably arranged on the support along the movement direction of the conveying belt through the linear sliding assembly, the fixing plate is fixed on the support, one end of the lead screw is connected with the driven roller, the other end of the lead screw is arranged along the movement direction of the conveying belt and penetrates through the fixing plate, and the locking nut is threadedly connected on the lead screw on the both sides of the fixing plate.
10. A belt conveyor according to claim 9, characterized in that: The linear sliding assembly comprises a sliding rail and a sliding block, the sliding rail is arranged on the support along the movement direction of the conveying belt, the sliding block is slidably arranged on the sliding rail, and the driven roller is rotatably arranged between the two sliding blocks.