Bagged material production, storage and sale integrated three-dimensional warehousing system

Abstract

The utility model discloses a production, storage and marketing integrated three-dimensional warehousing system for bagged materials. The system comprises production packaging equipment, bagged stacking equipment, first conveying and transferring equipment, three-dimensional storage equipment, second conveying and transferring equipment and automatic loading equipment which are connected in sequence; the production packaging equipment comprises a bagging packaging machine, the bagging packaging machine is connected with an inlet of a bagging belt conveyor, a bag blocking device is arranged on the bagging belt conveyor, an outlet of the bagging belt conveyor is connected with an inlet of the bagging stacking equipment and an inlet of the direct loading belt conveying equipment, and the bagging stacking equipment is connected with the direct loading belt conveying equipment in parallel. Compared with the prior art, the three-dimensional warehousing system has the technical effects that the unmanned whole process of automatic packaging, stacking, three-dimensional storage and automatic loading of bagged materials can be realized.

Description

Technical Field

[0001] This utility model belongs to the technical field of intelligent three-dimensional warehousing system, specifically relating to a three-dimensional warehousing system for the integrated production, storage and sales of bagged materials. Background Technology

[0002] With the rapid development of the automated logistics industry, the application of automated storage and retrieval systems (AS / RS) and logistics transfer equipment in industries such as express delivery, e-commerce, and logistics is becoming increasingly widespread, and the degree of automation is also increasing. However, in the bagged materials industry, the current mainstream applications are mainly single AS / RS warehouses or stand-alone loading equipment, without systematic application. Furthermore, in the AS / RS and stand-alone loading processes, several steps still rely on manual labor such as forklifts. Therefore, manufacturing companies that produce bagged materials typically employ dozens to hundreds of manual laborers, whose main tasks include assisting with loading, stacking finished products, and unloading finished products. The large amount of manual labor involved not only results in high overall labor intensity and low efficiency but also high labor costs. Moreover, since manufacturing companies often operate on a 24-hour continuous production model, workers are prone to fatigue, posing significant safety risks. Utility Model Content

[0003] The technical problem this utility model aims to solve is: how to design an integrated three-dimensional warehousing system for the production, storage, and sales of bagged materials that reduces manual labor.

[0004] The specific technical solution of this utility model is as follows:

[0005] An integrated automated warehousing system for the production, storage, and sales of bagged materials includes sequentially connected production and packaging equipment, bagging and palletizing equipment, a first conveying and transfer system, automated storage equipment, a second conveying and transfer system, and an automatic loading system. The production and packaging equipment includes a bagging machine connected to the inlet of a bagging belt conveyor, which is equipped with a bag catcher. The outlet of the bagging belt conveyor is connected to the inlet of the bagging and palletizing equipment and the inlet of the direct-loading belt conveyor. The bagging and palletizing equipment are connected in parallel. The bagging and palletizing equipment includes a palletizer, an elevated empty pallet supply conveyor line, and a full-pallet material discharge conveyor line. The outlet of the elevated empty pallet supply conveyor line is connected to... The palletizer is connected to the outlet of the bagged belt conveyor, which in turn connects to the inlet of the full-pile material outgoing conveyor line. The first conveying and transfer equipment includes a track with a transfer RGV trolley. One side of the track has a first empty pallet outgoing conveyor line and a second full-pile material ingoing conveyor line, while the other side has a first empty pallet conveyor line and a first full-pile material ingoing conveyor line. The outlet of the full-pile material outgoing conveyor line connects to the first empty pallet conveyor line and the first full-pile material ingoing conveyor line. The second full-pile material ingoing conveyor line and the first empty pallet outgoing conveyor line connect to the aisle stacker crane. The high-level pallet empty pallet supply conveyor line connects to the first empty pallet outgoing conveyor line. The automated storage and retrieval system includes automated racks and an aisle stacker crane.

[0006] The second conveying and transfer equipment includes a destacking and connecting conveyor line, a roadway stacker connected to the destacking and connecting conveyor line, a destacking and connecting conveyor line connected to a bag destacking device, a bag destacking device connected to a second empty pallet conveyor line, a second empty pallet conveyor line connected to an empty pallet stacking machine, and an empty pallet stacking machine connected to a roadway stacker.

[0007] The direct-load belt conveyor is equipped with multiple loading stations, each equipped with automatic loading equipment. Bag depalletizing equipment is located on the side of the direct-load belt conveyor.

[0008] On one side of the track where the first empty pallet out conveyor line is located, there is a full-stack inbound material abnormality handling conveyor line.

[0009] The direct-load belt conveyor equipment is a belt conveyor.

[0010] Compared with the prior art, the technical effect of this utility model is that the three-dimensional warehousing system of this utility model can realize the unmanned operation of the entire process of automatic packaging, palletizing, three-dimensional storage and automatic loading of bagged materials. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the present invention.

[0012] Figure 2 This is a schematic diagram of production packaging equipment.

[0013] Figure 3This is a schematic diagram of a bagging and palletizing equipment.

[0014] Figure 4 This is a schematic diagram of a transfer and conveying equipment (I).

[0015] Figure 5 It is a three-dimensional storage device.

[0016] Figure 6 This is a schematic diagram (II) of the transfer and conveying equipment.

[0017] Figure 7 It is a destacking, belt conveyor, and automatic loading equipment. Detailed Implementation

[0018] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0019] like Figure 1 An integrated three-dimensional warehousing system for the production, storage and sales of bagged materials includes a production and packaging equipment 1, a bag palletizing equipment 2, a first conveying and transfer equipment 3, a three-dimensional storage equipment 4, a second conveying and transfer equipment 5, and an automatic loading equipment 8 connected in sequence.

[0020] like Figure 2 The production packaging equipment 1 includes a bag packaging machine 9, which is connected to the inlet of a bag packaging belt conveyor 10. The bag packaging belt conveyor 10 is equipped with a bag stopper 11. The outlet of the bag packaging belt conveyor 10 is connected to the inlet of a bag palletizing device 2 and the inlet of a direct-load belt conveyor 7. The bag palletizing device 2 and the direct-load belt conveyor 7 are connected in parallel. When the bag stopper 11 is open, the outlet of the bag packaging belt conveyor 10 is connected to the inlet of the direct-load belt conveyor 7; when the bag stopper 11 is closed, the outlet of the bag packaging belt conveyor 10 is connected to the inlet of the bag palletizing device 2.

[0021] like Figure 3 The bagging palletizing equipment 2 includes a palletizer 22, an empty pallet supply conveyor line 21 for high-level palletizing, and a full pallet discharge conveyor line 23 for full-pile materials. The outlet of the empty pallet supply conveyor line 21 is connected to the palletizer 22, the outlet of the bagging belt conveyor 10 is connected to the palletizer 22, and the palletizer 22 is connected to the inlet of the full-pile material discharge conveyor line 23.

[0022] like Figure 4The first conveying and transfer equipment 3 includes a track 13, on which a transfer RGV trolley 17 is mounted. On one side of the track 13, there is a first empty pallet outbound conveyor line 14, a second full-stack material inbound conveyor line 15, and a full-stack material abnormality handling conveyor line 16. On the other side, there is a first empty pallet conveyor line 18 and a first full-stack material inbound conveyor line 19. The outlet of the full-stack material outbound conveyor line 23 is connected to the first empty pallet conveyor line 18 and the first full-stack material inbound conveyor line 19. The second full-stack material inbound conveyor line 15 and the first empty pallet outbound conveyor line 14 are connected to the aisle stacker crane 30. The high-level pallet empty pallet supply conveyor line 21 is connected to the first empty pallet outbound conveyor line 14.

[0023] like Figure 5 The three-dimensional storage equipment 4 is equipped with a three-dimensional rack 31 and a stacker crane 30.

[0024] like Figure 6-7 The second conveying and transfer equipment 5 includes a destacking and connecting conveyor line 42, a roadway stacker 30 is connected to the destacking and connecting conveyor line 42, the destacking and connecting conveyor line 42 is connected to the bag destacking equipment 6, the bag destacking equipment 6 is connected to the second empty pallet conveyor line 44, the second empty pallet conveyor line 44 is connected to the empty pallet stacking machine 43, and the empty pallet stacking machine 43 is connected to the roadway stacker 30.

[0025] like Figure 7 The direct-loading belt conveyor 7 is equipped with multiple loading stations, and the loading stations are equipped with automatic loading equipment 8. The direct-loading belt conveyor 7 is equipped with bag depalletizing equipment 6 on its side.

[0026] The direct-load belt conveyor equipment 7 is a belt conveyor 26.

[0027] Its working principle is as follows:

[0028] S1. The bag packaging machine 9 is mainly used for bag packaging of materials. After the packaging is completed, the material 99 enters the inlet of the bag belt conveyor 10 and runs on the belt conveyor 10. When it reaches the bag stopper 11, the system determines whether the material 99 should be loaded. If "Y", the bag stopper 11 opens and the material 99 enters the inlet of the direct loading belt conveyor 7, and proceeds to step S7; if "N", the bag stopper 11 closes and proceeds to step 2.

[0029] S2. Material 9 reaches palletizer 22 via bagged belt conveyor 10. At the same time, empty pallet 98 from step S2 also reaches palletizer 22 via high-level palletizing empty pallet supply conveyor 21. Palletizer 22 stacks multiple materials 99 with empty pallets into material stack 97. Material stack 97 enters the entrance of full-stack material discharge conveyor 23.

[0030] S3, the material stack 97 enters the first full-stack material storage conveyor 19 from the full-stack material out-of-pallet conveyor 23, and enters the second full-stack material storage conveyor 15 via the transfer RGV trolley 17 on track 13.

[0031] In this step, when the size or weight of the full stack of materials is abnormal, the abnormal materials are transported to the full stack of materials receiving materials abnormality handling conveyor line 16 by the transfer RGV trolley 17 and handed over to the operator for handling.

[0032] S4, Material stack 97 is sent from the second full-stack material inbound conveyor line 15 through the aisle stacker crane 30 into the three-dimensional storage equipment 4.

[0033] S5. Material Outbound: Upon receiving the instruction, the material stack 97 of the three-dimensional storage device 4 enters the bag destacking device 6 through the aisle stacker 30.

[0034] S6, the bag depalletizing device 6 breaks the material stack 97 into individual material 99 and empty trays, and the material 99 enters the direct loading belt conveyor 7.

[0035] S7, the direct-load belt conveyor 7 delivers the material to the automatic loading equipment 8 for loading.

[0036] S8. Empty pallet recycling: The empty pallets in step S6 enter the empty pallet stacking machine 43 through the second empty pallet conveyor line 44 for stacking to form an empty pallet stack 98, which then enters the aisle stacker 30 of the three-dimensional storage equipment 4.

[0037] S9. Empty pallets 98 on the stacker crane 30 in the roadway enter the first empty pallet conveyor line 18, and then enter the first empty pallet outbound conveyor line 14 via the transfer RGV trolley 17 on the track 13.

[0038] S10, the empty pallet stack 98 on the first empty pallet outbound conveyor line 14 enters the high-level pallet empty pallet supply conveyor line 21, and then see step S2.

[0039] Features of this application:

[0040] S1. The three-dimensional warehousing system of this utility model can realize the unmanned operation of the entire process of automatic packaging, palletizing, three-dimensional storage and automatic loading of bagged materials.

[0041] S2. The automatic adjustment mechanical limit device of the present invention can effectively reduce the height of the top shelf when two types of goods of different sizes need to be stored in the same aisle, thereby reducing the space occupied by the shelf in the height direction.

[0042] For other details, please refer to the existing technology.

[0043] The above description is only a preferred embodiment of the present utility model. It should be noted that those skilled in the art can make several changes and improvements without departing from the overall concept of the present utility model, and these should also be considered within the protection scope of the present utility model.

Claims

1. A three-dimensional warehousing system integrating production, storage, and sales of bagged materials, characterized in that: The system comprises sequentially connected production packaging equipment (1), bag stacking equipment (2), first conveying and transferring equipment (3), three-dimensional storage equipment (4), second conveying and transferring equipment (5), and automatic loading equipment (8); The production packaging equipment (1) comprises a bag packaging machine (9) connected to the inlet of a bag belt conveyor (10), wherein the bag belt conveyor (10) is provided with a bag blocking device (11), and the outlet of the bag belt conveyor (10) is connected to the inlet of the bag stacking equipment (2) and the inlet of a direct loading belt conveying device (7); the bag stacking equipment (2) and the direct loading belt conveying device (7) are connected in parallel. The bag stacking equipment (2) comprises a stacker (22), a high-position stack empty pallet supply conveying line (21), and a full-stack material empty pallet conveying line (23); the outlet of the bag belt conveyor (10) is connected to the stacker (22), and the stacker (22) is connected to the inlet of the full-stack material empty pallet conveying line (23). The first conveying and transferring equipment (3) comprises a track (13) provided with a transferring RGV trolley (17); one side of the track (13) is provided with a first empty pallet out-of-warehouse conveying line (14) and a second full-stack material into-warehouse conveying line (15), and the other side of the track (13) is provided with a first empty pallet conveying line (18) and a first full-stack material into-warehouse conveying line (19); the outlet of the full-stack material empty pallet conveying line (23) is connected to the first empty pallet conveying line (18) and the first full-stack material into-warehouse conveying line (19); the second full-stack material into-warehouse conveying line (15) and the first empty pallet out-of-warehouse conveying line (14) are connected to a roadway stacker (30), and the high-position stack empty pallet supply conveying line (21) is connected to the first empty pallet out-of-warehouse conveying line (14). The three-dimensional storage equipment (4) is provided with a three-dimensional shelf (31) and the roadway stacker (30). The second conveying and transferring equipment (5) comprises a destacking connection conveying line (42); the roadway stacker (30) is connected to the destacking connection conveying line (42); the destacking connection conveying line (42) is connected to a bag destacking equipment (6); the bag destacking equipment (6) is connected to a second empty pallet conveying line (44); the second empty pallet conveying line (44) is connected to an empty pallet stacking machine (43); and the empty pallet stacking machine (43) is connected to the roadway stacker (30). The direct loading belt conveying device (7) is provided with a plurality of loading stations, each of which is provided with the automatic loading equipment (8); and the direct loading belt conveying device (7) is provided with the bag destacking equipment (6) on the side thereof.

2. The bagged material storage and distribution integrated stereoscopic warehouse system according to claim 1, characterized in that: The track (13) is provided with a full-stack material into-warehouse abnormality handling conveying line (16) on the side provided with the first empty pallet out-of-warehouse conveying line (14).

3. The bagged material storage and distribution integrated stereoscopic warehouse system according to claim 1, characterized in that: The direct loading belt conveying device (7) is a belt conveyor (26).

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