Novel detachable reel device for tape winding vehicle

Abstract

The utility model discloses a novel detachable reel device for a tape winder, and relates to the technical field of belt conveyor maintenance equipment. The novel detachable reel device for the tape winding vehicle comprises mechanical arms, a driving unit, a reel unit and a positioning unit, the mechanical arms are arranged on the positioning unit, the driving unit is arranged on the mechanical arms, and the reel unit is located between the mechanical arms. According to the novel detachable reel device for the tape winding vehicle, based on the innovative clamping structure design of the reel unit and the driving unit, a traditional complex connecting mode is thoroughly changed, and an operator can rapidly complete dismounting and mounting of the reel unit without the help of complex tools; the hydraulic rod is arranged on the positioning unit to adjust the position of the mechanical arm, so that the function of quickly disassembling and assembling the reel unit is realized, the maintenance time is greatly shortened, the labor cost is reduced, the working efficiency is remarkably improved, and the influence of equipment shutdown on production is reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of belt conveyor maintenance equipment, specifically a novel detachable belt reel device for vehicles. Background Technology

[0002] Belt conveyors are widely used in many industries such as mining, ports, and power, and are key equipment for continuous material transportation. During the use of belt conveyors, the conveyor belt will experience wear and aging due to long-term exposure to friction, tension, and other forces. Regular replacement of the conveyor belt is essential to ensure the normal operation of the equipment.

[0003] Currently, belt reel devices used in conveyor belt replacement vehicles have several shortcomings. Firstly, the reels and drive mechanisms often employ fixed or complex assembly connections. When the reels wear out and need replacement during frequent belt changes, or when equipment requires maintenance, the disassembly process is cumbersome, requiring various tools such as wrenches and screwdrivers, consuming significant manpower and time. This severely impacts the efficiency of conveyor belt replacement, leading to extended equipment downtime and increased operating costs. Therefore, it is essential to develop a new type of belt reel device for conveyor belt replacement that features innovative structure, convenient operation, and stable performance.

[0004] Existing belt reel devices for conveyors are complex to assemble and connect, and cumbersome to disassemble, which seriously affects the efficiency of belt replacement for belt conveyors. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a novel detachable belt reel device for vehicles, which solves the problem that existing belt reel devices for vehicles have complex assembly and connection methods, cumbersome disassembly processes, and seriously affect the replacement efficiency of belt conveyors.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a novel detachable tape reel device for vehicles, comprising a reel unit connected to a drive unit, the drive unit mounted on a robotic arm, the robotic arm connected to a positioning unit, and the drive unit comprising:

[0007] A drive motor, located inside the robotic arm;

[0008] A plug-in shaft is inserted into the inside of the robotic arm, and a plug-in block is provided at one end of the plug-in shaft;

[0009] The reel unit has sliding grooves at both ends, which are narrowed inwards. A mating groove is provided on the inner side of the sliding groove, and the mating groove is engaged with the outer side of the plug-in block.

[0010] Preferably, the robotic arm is provided with a clamping arm, one end of which has an inner groove, a positioning ring is inserted into the inner groove, a bolt that is inserted into the positioning ring and connected to the groove, and a bearing is provided inside the positioning ring.

[0011] Preferably, the sleeve is connected to the other end of the clamping arm, and the sleeve has a sleeve hole on its inner side.

[0012] Preferably, the drive motor is inserted into the inner side of the sleeve hole, a transmission gear is sleeved on the outer side of the output end of the drive motor, and a chain is sleeved on the outer side of the transmission gear.

[0013] Preferably, a linkage gear is sleeved on the inner side of the chain, the linkage gear is sleeved on the outer side of the plug-in shaft, and the plug-in shaft is plugged into the inner side of the bearing.

[0014] Preferably, the positioning unit is provided with a plug rod, which is inserted into the inner side of the sleeve hole. The positioning unit is also provided with a hydraulic rod, the output end of which is connected to the bottom of the sleeve and used to drive the robotic arm to clamp the reel unit.

[0015] This utility model discloses a novel detachable tape reel device for vehicles, which has the following beneficial effects:

[0016] The innovative snap-fit ​​structure design of the reel unit and drive unit completely changes the traditional complex connection method. Operators can quickly disassemble and install the reel unit without the need for complicated tools. By setting a hydraulic rod on the positioning unit to adjust the position of the robotic arm, the function of quick disassembly and assembly of the reel unit is realized, which greatly shortens maintenance time, reduces labor costs, significantly improves work efficiency, and reduces the impact of equipment downtime on production. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the robotic arm of this utility model;

[0020] Figure 3 This is a schematic diagram of the drive unit of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the reel unit of this utility model;

[0022] Figure 5 This is a schematic diagram of the positioning unit of this utility model.

[0023] In the diagram: 1. Robotic arm; 11. Clamping arm; 111. Slot; 112. Positioning ring; 113. Bearing; 12. Socket; 121. Sleeve hole; 2. Drive unit; 21. Drive motor; 211. Transmission gear; 22. Insert shaft; 221. Linkage gear; 222. Insert block; 23. Chain; 3. Reel unit; 31. Slide opening; 32. Docking groove; 4. Positioning unit; 41. Insert rod; 42. Hydraulic rod. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] This application provides a novel detachable belt reel device for vehicles, which solves the problem that existing belt reel devices for vehicles have complex assembly and connection methods and cumbersome disassembly processes, which seriously affect the replacement efficiency of belt conveyors, thereby improving equipment maintenance efficiency.

[0026] This utility model discloses a novel detachable tape reel device for vehicles.

[0027] Example 1

[0028] According to the appendix Figure 1-5 As shown, a novel detachable tape reel device for vehicles includes a reel unit 3, which is connected to a drive unit 2. The drive unit 2 is mounted on a robotic arm 1, which is connected to a positioning unit 4. The reel unit 3 is located between the robotic arms 1. The drive unit 2 includes a drive motor 21 and a connecting shaft 22. The drive motor 21 is located inside the robotic arm 1. The connecting shaft 22 is inserted into the inside of the robotic arm 1, and a connecting block 222 is provided at one end of the connecting shaft 22. The reel unit 3 has sliding grooves 31 at both ends, which are tapered inwards. A mating groove 32 is provided inside the sliding groove 31, and the mating groove 32 is engaged with the outside of the connecting block 222.

[0029] Based on the innovative snap-fit ​​structure design of the reel unit 3 and the drive unit 2, the traditional complex connection method has been completely changed. Operators can quickly disassemble and install the reel unit 3 without the need for complicated tools. By setting a hydraulic rod 42 on the positioning unit 4 to adjust the position of the robotic arm 1, the function of quick disassembly and assembly of the reel unit 3 is realized, which greatly shortens the maintenance time, reduces labor costs, significantly improves work efficiency, and reduces the impact of equipment downtime on production.

[0030] Furthermore, the robotic arm 1 is provided with a clamping arm 11, one end of which has a slot 111 inside, a positioning ring 112 is inserted into the slot 111, a bolt that is inserted into the positioning ring 112 and connected to the slot 111, and a bearing 113 is provided inside the positioning ring 112.

[0031] Furthermore, the socket 12 is connected to the other end of the clamping arm 11, and the inner side of the socket 12 is provided with a sleeve hole 121.

[0032] Specifically disclosed, the drive motor 21 is inserted into the inner side of the sleeve hole 121, and a transmission gear 211 is sleeved on the outer side of the output end of the drive motor 21, and a chain 23 is sleeved on the outer side of the transmission gear 211.

[0033] Specifically disclosed, a linkage gear 221 is sleeved on the inner side of the chain 23, the linkage gear 221 is sleeved on the outer side of the plug-in shaft 22, and the plug-in shaft 22 is plugged into the inner side of the bearing 113.

[0034] Example 2

[0035] According to the appendix Figure 1-5 As shown, a novel detachable tape reel device for vehicles includes a robotic arm 1, a drive unit 2, a reel unit 3, and a positioning unit 4. The robotic arm 1 is mounted on the positioning unit 4, the drive unit 2 is mounted on the robotic arm 1, and the reel unit 3 is located between the robotic arms 1. The drive unit 2 includes a drive motor 21 and a connecting shaft 22. The drive motor 21 is located inside the robotic arm 1. The connecting shaft 22 is inserted into the inside of the robotic arm 1, and a connecting block 222 is provided at one end of the connecting shaft 22. The reel unit 3 has sliding grooves 31 at both ends, which are tapered inwards. A mating groove 32 is provided inside the sliding groove 31, and the mating groove 32 is engaged with the outside of the connecting block 222.

[0036] It is worth emphasizing that the positioning unit 4 is provided with a rod 41, which is inserted into the inner side of the sleeve hole 121. The positioning unit 4 is also provided with a hydraulic rod 42, the output end of which is connected to the bottom of the sleeve 12 and used to drive the robotic arm 1 to clamp the reel unit 3.

[0037] Working principle: The position of the robotic arm 1 is adjusted by the hydraulic rod 42. The robotic arm 1 drives the insertion shaft 22 to insert and disconnect with the reel unit 3, so as to quickly assemble and disassemble the reel unit 3.

[0038] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A novel detachable reel device for a wire winding vehicle, comprising a reel unit (3), a driving unit (2) connected to the reel unit (3), the driving unit (2) being provided on a mechanical arm (1), and a positioning unit (4) connected to the mechanical arm (1), characterized in that, The driving unit (2) comprises: A driving motor (21) is located inside the mechanical arm (1); A plug-in shaft (22) is plugged inside the mechanical arm (1), and one end of the plug-in shaft (22) is provided with a plug-in block (222); Both ends of the reel unit (3) are provided with a sliding slot (31) which is inwardly tapered, and an abutting groove (32) is formed in the inner side of the sliding slot (31), and the abutting groove (32) is connected to the outer side of the plug-in block (222).

2. A novel detachable reel device for a wire winding vehicle according to claim 1, characterized in that, The mechanical arm (1) is provided with a clamping arm (11), one end of which is provided with an inner side of a clamping groove (111), the inner side of the clamping groove (111) is plugged with a positioning ring (112), the positioning ring (112) is plugged with a bolt which is plugged with the clamping groove (111), and the inner side of the positioning ring (112) is provided with a bearing (113).

3. A novel detachable reel device for a wire winding vehicle according to claim 1, characterized in that, A sleeve piece (12) is connected to the other end of the clamping arm (11), and a sleeve hole (121) is formed in the inner side of the sleeve piece (12).

4. A novel detachable reel device for a wire winding vehicle according to claim 1, characterized in that, The driving motor (21) is plugged into the inner side of the sleeve hole (121), and a transmission gear (211) is sleeved on the outer side of the output end of the driving motor (21), and a chain (23) is sleeved on the outer side of the transmission gear (211).

5. A novel detachable reel device for a wire winding vehicle according to claim 4, characterized in that, The inner side of the chain (23) is sleeved with a linkage gear (221), the linkage gear (221) is sleeved on the outer side of the plug-in shaft (22), and the plug-in shaft (22) is plugged into the inner side of the bearing (113).

6. A novel detachable reel device for a wire winding vehicle according to claim 3, characterized in that, The positioning unit (4) is provided with a plug rod (41) which is plugged into the inner side of the sleeve hole (121), and the positioning unit (4) is provided with a hydraulic rod (42), and the output end of the hydraulic rod (42) is connected to the bottom of the sleeve piece (12), which is used to drive the mechanical arm (1) to clamp the reel unit (3).

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