Polyester fabric tensioning mechanism

Abstract

The utility model discloses a polyester fabric tensioning mechanism, which relates to the technical field of polyester fabrics and comprises a base. The top of the base is fixedly provided with an electric push rod, the top of the electric push rod is fixedly connected with a movable frame, the inner end of the movable frame is rotatably provided with a guide roller, the top of the base on two sides of the movable frame is fixedly provided with a roller group, the top of the base on the outer side of the roller group is fixedly connected with a fixed frame, and the inner end of the fixed frame is rotatably provided with a rotating roller. One end of the fixing frame on one side of the roller set is fixedly connected with a controller, and the inner end of the fixing frame on the outer side of the rotating roller is rotationally connected with a limiting roller. Through the mutual cooperation of the limiting plate and the guide part and the mutual cooperation of the baffle and the adjusting part, polyester fabrics with different widths can be limited, the situation that the polyester fabrics move in the horizontal direction to affect the tensioning and winding effect is prevented, the friction between the baffle and the guide roller and the friction between the baffle and the rotating roller and the friction between the rotating roller and the guide roller can be reduced, and the tensioning and winding effect is improved. And the service life of the device is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of polyester fabric technology, specifically to a polyester fabric tensioning mechanism. Background Technology

[0002] Polyester fabric is a very common synthetic fiber material in daily life. It is widely used in clothing, home furnishings and industrial fields due to its high cost performance and functionality. In the production of polyester yarn, tension control is a key step. Appropriate tension can stretch the fiber evenly, improving its strength and abrasion resistance; if the tension is too low, the fiber may loosen and knot, affecting the quality; if the tension is too high, it may damage the fiber structure and reduce elasticity.

[0003] To prevent wrinkles from forming when rolling up polyester fabric, a tensioning mechanism is needed to adjust the tension of the textile. However, the existing tensioning mechanism of the winding device is not convenient for users to adjust the tension, wasting a lot of users' time, reducing the practicality of the winding device, and the wrinkle removal effect is not ideal.

[0004] The prior art proposes a Chinese patent with publication number CN214569524U to solve the above-mentioned technical problems. The technical solution disclosed in this patent document is as follows: A winding device for processing polyester fabric with tension adjustment function, including an operating U-shaped plate, a tension adjustment housing fixedly installed on the left inner wall of the operating U-shaped plate, a rotating motor fixedly installed on the left wall of the operating U-shaped plate, the output end of the rotating motor rotatably passing through the left wall of the operating U-shaped plate and the tension adjustment housing and fixedly connected to a winding shaft, a rotating threaded rod rotatably installed on the inner bottom wall of the tension adjustment housing, and a rotating end rotatably passing through the upper wall of the tension adjustment housing fixedly installed on the upper end of the rotating threaded rod. This invention allows for manual rotation of the rotating end to drive the rotating threaded rod, which in turn adjusts the position of the two tension-adjusting threaded sleeves, thus adjusting the tension of the winding. The operation is very convenient. The upper and lower winding shafts have a tensioning effect on the polyester fabric. The operation is simple and convenient, but the polyester fabric may move horizontally during the winding process due to differences in actual width, which affects the tensioning effect. Utility Model Content

[0005] The purpose of this utility model is to provide a polyester fabric tensioning mechanism to solve the problem mentioned in the background art where the polyester fabric moves horizontally during the winding process due to the difference in actual width, thus affecting the tensioning effect.

[0006] To achieve the above objectives, the first aspect of this utility model provides a polyester fabric tensioning mechanism, comprising:

[0007] The base has an electric actuator fixedly mounted on its top, and a movable frame fixedly connected to the top of the electric actuator. A guide roller is rotatably mounted on the inner end of the movable frame. Roller assemblies are fixedly mounted on the top of the base on both sides of the movable frame. Fixed frames are fixedly connected to the top of the base on the outer side of the roller assemblies. Rotary rollers are rotatably mounted on the inner end of the fixed frames. A controller is fixedly connected to one end of the fixed frame on one side of the roller assemblies. A limit roller is rotatably connected to the inner end of the fixed frame on the outer side of the rotary roller. A pair of baffles are slidably connected to the outer surface of the guide roller. An adjustment component for adjusting the position of the baffles is provided on the top of the baffles. A pair of limit plates are slidably connected to the outer surface of the rotary roller. A guide component for adjusting the position of the limit plates is provided on the top of the limit plates.

[0008] Furthermore, the adjusting component includes a bidirectional screw located at the top of the baffle, with both ends of the bidirectional screw rotatably connected to the movable frame. A motor is fixedly mounted at one end of the movable frame, and the output shaft of the motor is fixedly connected to the bidirectional screw. A pair of movable plates are threaded onto the outer surface of the bidirectional screw. A limit block is fixedly mounted on the inner end of the movable plate at the bottom of the bidirectional screw. The limit block is engaged with the interior of the baffle. An inclined surface is provided inside the baffle at the top of the limit block, and a second ranging sensor is fixedly mounted on the inner surface of the baffle.

[0009] Furthermore, the top of the limiting block is provided with an inclined surface, which fits into the inclined surface of the baffle.

[0010] Furthermore, the limiting block has several movable rods rotatably mounted inside, with the tops of the movable rods fitting against the inclined surface of the baffle.

[0011] Furthermore, the guiding component includes a bidirectional lead screw located at the top of the rotating roller, with both ends of the bidirectional lead screw rotatably connected to a fixed frame. A motor is fixedly mounted at one end of the fixed frame, and the output shaft of the motor is fixedly connected to the bidirectional lead screw. A pair of sliding plates are threaded onto the outer surface of the bidirectional lead screw, and a locking block is fixedly mounted on the inner end of the sliding plate at the bottom of the bidirectional lead screw. The locking block engages with the interior of a limiting plate. An inclined surface is provided inside the limiting plate at the top of the locking block, and a first ranging sensor is fixedly mounted on the inner surface of the limiting plate.

[0012] Furthermore, the top of the card block has a slope that fits into the slope of the limiting plate.

[0013] Furthermore, the card block has several rotating rods installed inside, with the top of the rotating rods fitting against the inclined surface of the limiting plate.

[0014] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0015] 1. This utility model provides a polyester fabric tensioning mechanism. Through the cooperation between the second distance sensor, the bidirectional screw and the baffle, and the cooperation between the first distance sensor, the bidirectional screw and the limiting plate, the baffle and the limiting plate can be moved automatically according to the different widths of the polyester fabric, thereby limiting the polyester fabric and reducing the horizontal movement of the polyester fabric around the roller, thus improving the tensioning and winding effect.

[0016] 2. This utility model provides a polyester fabric tensioning mechanism. By setting a locking block and a limiting block, the limiting plate and the baffle can be squeezed respectively, so that the limiting plate and the baffle are separated from the rotating roller and the guide roller respectively, thereby reducing the friction between the baffle and the rotating roller and the guide roller and the rotating roller respectively during the movement, and extending their service life. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a perspective view of the present utility model;

[0019] Figure 2 This is a partial structural diagram of the base of this utility model;

[0020] Figure 3 This is a partial structural diagram of the fixing frame of this utility model;

[0021] Figure 4 This is a partial structural diagram of the movable frame of this utility model;

[0022] Figure 5 This is a partial cross-sectional structural diagram of the limiting plate of this utility model;

[0023] Figure 6 This is a partial cross-sectional structural diagram of the baffle of this utility model.

[0024] In the diagram: 1. Base; 2. Fixing frame; 3. Rotating roller; 4. Controller; 5. Limiting plate; 6. Limiting roller; 7. Bidirectional lead screw; 8. Motor; 9. Slide plate; 10. Electric actuator; 11. Movable frame; 12. Guide roller; 13. Baffle; 14. Bidirectional screw; 15. Motor; 16. Movable plate; 17. Roller assembly; 18. First distance sensor; 19. Locking block; 20. Limiting block; 21. Rotating rod; 22. Movable rod; 23. Second distance sensor. Detailed Implementation

[0025] The present invention will be further described in detail below with reference to the embodiments.

[0026] Designing a device that can limit polyester fabrics of different widths and prevent them from moving horizontally during the winding process is currently the primary technical problem that engineers need to solve.

[0027] To address the aforementioned issues, this utility model provides a polyester fabric tensioning mechanism. This structure utilizes adjusting components and guiding components to adjust the position of the baffle 13 and the limiting plate 5, thereby limiting polyester fabrics of different widths and preventing the fabric from moving in the horizontal direction.

[0028] The technical solution of the present invention (Embodiment 1) is described in detail below with reference to the accompanying drawings.

[0029] See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The tensioning mechanism for this polyester fabric specifically includes:

[0030] Base 1; an electric push rod 10 is fixedly installed on the top of the base 1, and a movable frame 11 is fixedly connected to the top of the electric push rod 10. A guide roller 12 is rotatably installed on the inner end of the movable frame 11. Roller groups 17 are fixedly installed on the top of the base 1 on both sides of the movable frame 11. A fixed frame 2 is fixedly connected to the top of the base 1 on the outer side of the roller group 17. A rotating roller 3 is rotatably installed on the inner end of the fixed frame 2. A controller 4 is fixedly connected to one end of the fixed frame 2 on one side of the roller group 17. A limit roller 6 is rotatably connected to the inner end of the fixed frame 2 on the outer side of the rotating roller 3. A pair of baffles 13 are slidably connected to the outer surface of the guide roller 12. An adjustment component for adjusting the position of the baffle 13 is provided on the top of the baffle 13. A pair of limit plates 5 are slidably connected to the outer surface of the rotating roller 3. A guide component for adjusting the position of the limit plate 5 is provided on the top of the limit plate 5.

[0031] Specifically, the adjusting component includes a bidirectional screw 14, which is located on top of the baffle 13. Both ends of the bidirectional screw 14 are rotatably connected to the movable frame 11. A motor 15 is fixedly installed at one end of the movable frame 11. The output shaft of the motor 15 is fixedly connected to the bidirectional screw 14. A pair of movable plates 16 are threadedly installed on the outer surface of the bidirectional screw 14. A limit block 20 is fixedly installed at the inner end of the movable plate 16 at the bottom of the bidirectional screw 14. The limit block 20 is snapped into the interior of the baffle 13. An inclined surface is opened inside the baffle 13 at the top of the limit block 20. A second ranging sensor 23 is fixedly installed on the inner end surface of the baffle 13.

[0032] Specifically, the top of the limiting block 20 is provided with an inclined surface, which is in contact with the inclined surface of the baffle 13.

[0033] Specifically, a number of movable rods 22 are rotatably installed inside the limiting block 20, and the top of the movable rods 22 is in contact with the inclined surface of the baffle 13.

[0034] Specifically, the guiding component includes a bidirectional lead screw 7, which is located on top of the rotating roller 3, and both ends of the bidirectional lead screw 7 are rotatably connected to the fixed frame 2. A motor 8 is fixedly installed at one end of the fixed frame 2, and the output shaft of the motor 8 is fixedly connected to the bidirectional lead screw 7. A pair of sliding plates 9 are threaded on the outer surface of the bidirectional lead screw 7. A locking block 19 is fixedly installed at the inner end of the sliding plate 9 at the bottom of the bidirectional lead screw 7. The locking block 19 is engaged with the inside of the limiting plate 5. An inclined surface is opened inside the limiting plate 5 at the top of the locking block 19. A first ranging sensor 18 is fixedly installed on the inner surface of the limiting plate 5.

[0035] Specifically, the top of the card block 19 is provided with a slope, which is in contact with the slope of the limiting plate 5.

[0036] Specifically, a number of rotating rods 21 are rotatably installed inside the locking block 19, and the top of the rotating rods 21 is in contact with the inclined surface of the limiting plate 5.

[0037] In this embodiment, to prevent the polyester fabric from moving in the horizontal direction, reference is made. Figure 1 , Figure 3 and Figure 4 The specific implementation is as follows: When the polyester fabric contacts the guide roller 12, the second distance sensor 23 can detect the distance between the baffle 13 and the polyester fabric. When the distance between the baffle 13 and the polyester fabric is detected to be greater than the specified standard, the result can be transmitted to the controller 4. The controller 4 then controls the motor 15 to drive the bidirectional screw 14 to rotate, thereby driving the two movable plates 16 to move inward and pushing the baffle 13, so that the distance between the baffle 13 and the polyester fabric reaches the specified standard, thereby reducing the horizontal movement of the polyester fabric around the guide roller 12. The movement of the polyester fabric is controlled by the first distance sensor 18. When the polyester fabric comes into contact with the roller 3, the distance between the limiting plate 5 and the polyester fabric is detected by the first distance sensor 18. When the distance between the limiting plate 5 and the polyester fabric is detected to be greater than the specified standard, the result can be transmitted to the controller 4. The controller 4 then controls the motor 8 to drive the bidirectional lead screw 7 to rotate, thereby driving the two slide plates 9 to move inward and pushing the limiting plate 5, so that the distance between the limiting plate 5 and the polyester fabric reaches the specified standard, thereby reducing the horizontal movement of the polyester fabric on the periphery of the roller 3 and improving the tensioning and winding effect.

[0038] In this embodiment, in order to reduce the friction between the baffle 13 and the rotating roller 3 and the guide roller 12 and the rotating roller 3 respectively during the movement, reference is made. Figure 2 , Figure 5 and Figure 6The specific implementation method is as follows: During the movement of the movable plate 16, the limiting block 20 can be moved towards the interior of the baffle 13 first, and the baffle 13 can be pressed upward a certain distance, so that the baffle 13 separates from the surface of the guide roller 12. Then the movable plate 16 continues to press the baffle 13, so that the baffle 13 moves inward. After the baffle 13 approaches the polyester fabric and stops, due to the action of gravity, the baffle 13 slides inward along the movable rod 22, and the baffle 13 is once again in contact with the surface of the guide roller 12, so that the baffle 13 is just in contact with the polyester fabric, thereby achieving the desired effect. The polyester fabric is subjected to a limiting treatment. During the movement of the slide plate 9, the locking block 19 can be driven to move inward towards the limiting plate 5. At the same time, the limiting plate 5 can be squeezed upward a certain distance, so that the limiting plate 5 is separated from the surface of the rotating roller 3. Then the slide plate 9 continues to squeeze the limiting plate 5, so that the limiting plate 5 moves inward. After the limiting plate 5 approaches the polyester fabric and stops, due to the effect of gravity, the limiting plate 5 slides inward along the rotating rod 21. The limiting plate 5 is once again in contact with the surface of the rotating roller 3, so that the limiting plate 5 is just in contact with the polyester fabric, thereby achieving the limiting treatment of the polyester fabric.

[0039] The present invention has been described in detail above with reference to the accompanying drawings. In the above embodiments, the descriptions of each embodiment have different focuses; for parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments. Those skilled in the art should also understand that the actions and modules involved in the specification are not necessarily essential to the present invention. Furthermore, it is understood that the steps in the method of the present invention embodiments can be adjusted, combined, and deleted according to actual needs, and the structure in the device of the present invention embodiments can be combined, divided, and deleted according to actual needs.

[0040] The various embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. A polyester fabric tensioning mechanism comprising a base (1); characterized in that: The top of the base (1) is fixedly provided with an electric push rod (10), the top of the electric push rod (10) is fixedly connected with a movable frame (11), the inner end of the movable frame (11) is rotatably provided with a guide roller (12), the top of the base (1) on both sides of the movable frame (11) is fixedly provided with a roller group (17), the top of the base (1) on the outer side of the roller group (17) is fixedly connected with a fixed frame (2), the inner end of the fixed frame (2) is rotatably provided with a rotating roller (3), the fixed frame (2) on one side of the roller group (17) is fixedly connected with a controller (4), the inner end of the fixed frame (2) on the outer side of the rotating roller (3) is rotatably connected with a limiting roller (6). The outer surface of the guide roller (12) is slidably connected with a pair of baffles (13), the top of the baffle (13) is provided with an adjusting component for adjusting the position of the baffle (13); The outer surface of the rotating roller (3) is slidably connected with a pair of limiting plates (5), the top of the limiting plate (5) is provided with a guide component for adjusting the position of the limiting plate (5).

2. The polyester fabric tensioning mechanism according to claim 1, wherein: The adjusting component comprises a bidirectional screw rod (14), the bidirectional screw rod (14) is located at the top of the baffle (13), and both ends of the bidirectional screw rod (14) are rotatably connected with the movable frame (11), one end of the movable frame (11) is fixedly provided with a motor (15), the output shaft of the motor (15) is fixedly connected with the bidirectional screw rod (14), the outer surface of the bidirectional screw rod (14) is threadedly provided with a pair of movable plates (16), the inner end of the movable plate (16) at the bottom of the bidirectional screw rod (14) is fixedly provided with a limiting block (20), the limiting block (20) is clamped to the inside of the baffle (13), the inside of the baffle (13) at the top of the limiting block (20) is provided with an inclined surface, and the inner end surface of the baffle (13) is fixedly provided with a second distance measuring sensor (23).

3. A polyester fabric tensioning mechanism according to claim 2, wherein: The top of the limiting block (20) is provided with an inclined surface, which is fitted with the inclined surface of the baffle (13).

4. A polyester fabric tensioning mechanism according to claim 3, wherein: The inside of the limiting block (20) is rotatably provided with a plurality of movable rods (22), and the top of the movable rod (22) is fitted with the inclined surface of the baffle (13).

5. The polyester fabric tensioning mechanism of claim 1, wherein: The guide component comprises a bidirectional screw rod (7), the bidirectional screw rod (7) is located at the top of the rotating roller (3), and both ends of the bidirectional screw rod (7) are rotatably connected with the fixed frame (2), one end of the fixed frame (2) is fixedly provided with a motor (8), the output shaft of the motor (8) is fixedly connected with the bidirectional screw rod (7), the outer surface of the bidirectional screw rod (7) is threadedly provided with a pair of sliding plates (9), the inner end of the sliding plate (9) at the bottom of the bidirectional screw rod (7) is fixedly provided with a clamping block (19), the clamping block (19) is clamped to the inside of the limiting plate (5), the inside of the limiting plate (5) at the top of the clamping block (19) is provided with an inclined surface, and the inner end surface of the limiting plate (5) is fixedly provided with a first distance measuring sensor (18).

6. A polyester fabric tensioning mechanism according to claim 5, wherein: The top of the clamping block (19) is provided with a slope which is matched with the slope of the limiting plate (5).

7. A polyester fabric tensioning mechanism according to claim 6, wherein: The inside of the clamping block (19) is rotatably provided with a plurality of rotating rods (21), and the top of the rotating rod (21) is matched with the slope of the limiting plate (5).

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