Pay-off machine

Abstract

The utility model discloses a pay-off machine, and relates to the technical field of pay-off machines. The pay-off machine comprises a base and a main machine, the upper surface of the base is fixedly connected with a fixed seat and an alternating current motor, a screw is rotationally connected into a groove in the upper surface of the base, the outer surface of the screw is in threaded connection with a movable seat, the interiors of the fixed seat and the movable seat are rotationally connected with fixing mechanisms, and a wire coil is arranged between the two fixing mechanisms; the fixing mechanism comprises a rotating rod, the outer surface of the rotating rod is fixedly connected with a fixing plate and a fixing sleeve, the outer surface of the fixing plate is fixedly connected with a connecting rod, the end of the connecting rod is fixedly connected with a pressing plate, the outer surface of the rotating rod is in threaded connection with a push column, and the outer surface of the rotating rod is sleeved with an adjusting sleeve. According to the utility model, the accuracy and the stability of coil diameter calculation are improved, and the reliability and the safety of the pay-off machine in a high-speed operation process are ensured.

Description

Technical Field

[0001] This utility model relates to the field of wire feeding machine technology, specifically a wire feeding machine. Background Technology

[0002] A wire laying machine is a specialized piece of equipment used in engineering fields such as power, communications, and construction. It is primarily used for laying, reeling in, and controlling the tension of conductors. Its core function is to efficiently and safely lay cables, optical fibers, or wire ropes during construction using mechanical or hydraulic systems, preventing tangling, knotting, or excessive stretching. A wire laying machine typically consists of a wire laying reel, a tension adjustment device, a drive system, and a control system, and can be classified into manual, semi-automatic, and fully automatic types.

[0003] Calculating the winding diameter of the pay-off machine is crucial for equipment synchronization and alarm shutdown when the pay-off shaft is too small. The traditional method for calculating the diameter of the pay-off machine is to install a proximity switch sensor on the rotating shaft side to detect the speed of the pay-off shaft. However, when installing a proximity switch, the vibration that occurs during the high-speed operation of the pay-off machine can easily cause the proximity switch to loosen, making it unable to detect correctly and resulting in a high failure rate. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a wire feeding machine to solve the problem mentioned in the background art of traditional wire feeding machines, which suffer from high failure rates and failure rates due to the proximity switch sensor easily loosening under high-speed vibration, leading to the failure of the roll diameter calculation.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a wire feeding machine, comprising a base and a main unit. A fixed seat and an AC motor are fixedly connected to the upper surface of the base. A screw is rotatably connected to a groove on the upper surface of the base. A movable seat is threadedly connected to the outer surface of the screw. A fixing mechanism is rotatably connected inside both the fixed seat and the movable seat. A wire reel is disposed between the two fixing mechanisms. Wire is disposed on the outer surface of the wire reel and extends into the interior of the main unit. The fixing mechanism includes a rotating rod. A fixing plate and a fixing sleeve are fixedly connected to the outer surface of the rotating rod. A connecting rod is fixedly connected to the outer surface of the fixing plate. A pressure plate is fixedly connected to the end of the connecting rod. A push column is threadedly connected to the outer surface of the rotating rod. An adjusting sleeve is fitted onto the outer surface of the rotating rod.

[0006] Preferably, a first wheel is fixedly connected to the outer surface of the rotating rod, and a second wheel is fixedly connected to the output shaft of the AC motor. Belts are provided on the outer surfaces of the first and second wheels.

[0007] Preferably, the movable seat is positioned opposite the fixed seat, the fixing mechanism is positioned on the opposite side of the fixed seat and the movable seat, and a handwheel is fixedly connected to one end of the screw, with the handwheel positioned on the outer side of the base.

[0008] Preferably, the outer surface of the rotating rod is rotatably connected to the inside of the fixed seat and the movable seat, the inside of the pressure plate is fixedly connected to the outer surface of the fixed sleeve, the end of the push rod away from the fixed sleeve is fixedly connected to a handle, and one end of the adjusting sleeve is rotatably connected to the end of the push rod away from the handle.

[0009] Preferably, a support rod is fitted inside the fixed sleeve, and a push plate is fixedly connected to one end of the support rod. The push plate is located on the outside of the fixed sleeve.

[0010] Preferably, the outer surface of the adjusting sleeve is provided with a guide groove, and the end of the support rod away from the push plate is slidably disposed inside the guide groove. The support rod and the push plate are disposed on the side of the pressure plate away from the fixed plate. Beneficial effects

[0011] This utility model provides a wire feeding machine. It has the following beneficial effects:

[0012] 1. This wire-feeding machine calculates the diameter of the wire-feeding shaft by combining the angular velocity feedback of the AC motor with the linear velocity of the main unit. This method not only simplifies the equipment structure and reduces hardware costs, but also significantly improves the accuracy and stability of the roll diameter calculation, ensuring the reliability and safety of the wire-feeding machine during high-speed operation.

[0013] 2. This wire feeding machine, through the cooperation between the fixed seat, the movable seat and the fixing mechanism, first rotates the handwheel to adjust the position of the movable seat to initially fix the wire reel, then rotates the handle to push the push column, and then through the action of the adjusting sleeve and the support rod, makes the push plate press against the inner surface of the wire reel to achieve secondary fixing of the wire reel. This design significantly enhances the firmness of the wire reel installation and prevents the wire from shaking and falling off during the wire feeding process. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a second-view structural diagram of the entire utility model;

[0016] Figure 3 This is a schematic diagram of the fixing mechanism of this utility model;

[0017] Figure 4 This is a cross-sectional structural diagram of the fixing mechanism of this utility model.

[0018] In the diagram: 1. Base; 2. Main unit; 3. Fixed seat; 4. Screw; 5. Movable seat; 6. Handwheel; 7. Fixing mechanism; 701. Rotating rod; 702. Fixing plate; 703. Fixing sleeve; 704. Push column; 705. Connecting rod; 706. Pressure plate; 707. Handle; 708. Adjusting sleeve; 709. Guide groove; 710. Support rod; 711. Push plate; 8. Wire reel; 9. Wire; 10. AC motor; 11. First rotating wheel; 12. Second rotating wheel; 13. Belt. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] like Figure 1-4 As shown, this utility model provides a wire feeding machine, including a base 1 and a main unit 2. A fixed seat 3 and an AC motor 10 are fixedly connected to the upper surface of the base 1. A screw 4 is rotatably connected in a groove on the upper surface of the base 1. A movable seat 5 is threadedly connected to the outer surface of the screw 4. A fixing mechanism 7 is rotatably connected inside both the fixed seat 3 and the movable seat 5. A wire reel 8 is arranged between the two fixing mechanisms 7. A wire 9 is arranged on the outer surface of the wire reel 8 and extends into the interior of the main unit 2. The fixing mechanism 7 includes a rotating rod 701. A fixing plate 702 and a fixing sleeve 703 are fixedly connected to the outer surface of the rotating rod 701. A connecting rod 705 is fixedly connected to the outer surface of the fixing plate 702. A pressure plate 706 is fixedly connected to the end of the connecting rod 705. A push column 704 is threadedly connected to the outer surface of the rotating rod 701. An adjusting sleeve 708 is sleeved on the outer surface of the rotating rod 701.

[0021] Specifically, a first rotating wheel 11 is fixedly connected to the outer surface of the rotating rod 701, and a second rotating wheel 12 is fixedly connected to the output shaft of the AC motor 10. A belt 13 is provided on the outer surface of the first rotating wheel 11 and the second rotating wheel 12. The AC motor 10 drives the second rotating wheel 12 to rotate, and drives the first rotating wheel 11 and the rotating rod 701 fixed thereto to rotate through the belt 13, providing a power source for the wire feeding operation of the wire reel 8.

[0022] Specifically, the movable seat 5 is positioned opposite the fixed seat 3, and the fixing mechanism 7 is positioned on the opposite side of the fixed seat 3 and the movable seat 5. One end of the screw 4 is fixedly connected to a handwheel 6, which is located on the outside of the base 1. Rotating the handwheel 6 can drive the screw 4 to rotate, thereby causing the movable seat 5 to move along the direction of the screw 4 on the base 1, which facilitates the installation and removal of the coil 8.

[0023] Specifically, the outer surface of the rotating rod 701 is rotatably connected to the inside of the fixed seat 3 and the movable seat 5, the inside of the pressure plate 706 is fixedly connected to the outer surface of the fixed sleeve 703, the end of the push rod 704 away from the fixed sleeve 703 is fixedly connected to the handle 707, and one end of the adjusting sleeve 708 is rotatably connected to the end of the push rod 704 away from the handle 707. Rotating the handle 707 can push the push rod 704 to move, thereby driving the adjusting sleeve 708 to move.

[0024] Specifically, a support rod 710 is fitted inside the fixed sleeve 703. One end of the support rod 710 is fixedly connected to a push plate 711. The push plate 711 is located on the outside of the fixed sleeve 703. The support rod 710 moves along the guide groove 709 under the push of the adjusting sleeve 708, causing the push plate 711 to press against the inner surface of the coil 8, thereby achieving secondary fixation of the coil 8.

[0025] Specifically, the outer surface of the adjusting sleeve 708 is provided with a guide groove 709. The end of the support rod 710 away from the push plate 711 is slidably disposed inside the guide groove 709. The support rod 710 and the push plate 711 are disposed on the side of the pressure plate 706 away from the fixed plate 702. The guide groove 709 guides the sliding of the support rod 710, so that the support rod 710 can move smoothly in a predetermined direction, thereby pushing the push plate 711 to press against the coil 8.

[0026] The working principle of the above embodiments:

[0027] The method for calculating the reel diameter of this wire-feeding machine is as follows: based on the linear velocity of the main unit 2 and the angular velocity feedback of the wire-feeding inverter electrically connected to the AC motor 10, the angular velocity of the wire-feeding machine is calculated, and the diameter of the wire-feeding shaft can then be calculated. This calculation method eliminates the need for installing proximity switches or other sensors, accurately measures the diameter, and reduces the failure rate and hardware costs. Here, the linear velocity is V1, the angular velocity of the AC motor 10 is V2 = 6Of / p (where f is the known frequency of the inverter and p is the number of pole pairs of the motor), the reduction ratio of the wire-feeding motor is d1, and the diameter of the wire-feeding shaft is D. The calculation formula is V1 = (V2 / d1) * 3.14 * D. D can be calculated from this formula. The method for installing the wire reel 8 is as follows: rotating the handwheel 6 drives the screw 4 to rotate, causing the movable seat 5 to move along the direction of the screw 4 until the movable seat 5 moves away from the fixed seat 3 to a suitable distance for installing the wire reel 8. One end of the wire reel 8 is then inserted into the fixing mechanism 7 on the fixed seat 3, so that one end of the wire reel 8 is attached to the pressure plate of the fixing mechanism 7. On 706, rotate the handwheel 6 in the opposite direction to move the movable seat 5 closer to the spool 8 until the pressure plate 706 of the fixing mechanism 7 on the movable seat 5 presses against the other end of the spool 8, so that both ends of the spool 8 are clamped and fixed by the pressure plates 706 of the two fixing mechanisms 7. After the spool 8 is initially fixed, rotate the handle 707 to make the push column 704 rotate and move along the rotating rod 701. Since the push column 704 is rotatably connected to the adjusting sleeve 708, and the adjusting sleeve 708 is sleeved on the rotating rod 701, the adjusting sleeve 704... Driven by the push column 704, the spool 8 moves towards the inside of the fixed sleeve 703. Since the adjusting sleeve 708 is a transverse frustoconical shape with one end larger than the other, and the larger end is connected to the push column 704, the support rod 710 is pushed outward during the movement of the adjusting sleeve 708 until the support rod 710, along with the push plate 711, presses against the inner surface of the spool 8. With the support of multiple sets of support rods 710 and push plates 711, the spool 8 is fixed a second time, improving the stability of the device for installing the spool 8.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire unwinder comprising a base (1) and a main unit (2), characterized in that: The upper surface of the base (1) is fixedly connected with a fixed seat (3) and an alternating current motor (10), a screw rod (4) is rotatably connected in the groove on the upper surface of the base (1), the outer surface of the screw rod (4) is threadedly connected with a movable seat (5), the interiors of the fixed seat (3) and the movable seat (5) are rotatably connected with a fixing mechanism (7), a wire reel (8) is arranged between the two fixing mechanisms (7), the outer surface of the wire reel (8) is provided with a wire (9), the wire (9) extends into the interior of a main machine (2), the fixing mechanism (7) comprises a rotating rod (701), the outer surface of the rotating rod (701) is fixedly connected with a fixed plate (702) and a fixed sleeve (703), the outer surface of the fixed plate (702) is fixedly connected with a connecting rod (705), the end of the connecting rod (705) is fixedly connected with a pressing plate (706), the outer surface of the rotating rod (701) is threadedly connected with a pushing column (704), and the outer surface of the rotating rod (701) is sleeved with an adjusting sleeve (708).

2. A wire laying machine according to claim 1, wherein: The outer surface of the rotating rod (701) is fixedly connected with a first rotating wheel (11), the output shaft of the alternating current motor (10) is fixedly connected with a second rotating wheel (12), and the outer surfaces of the first rotating wheel (11) and the second rotating wheel (12) are provided with a belt (13).

3. The wire laying machine of claim 1, wherein: The movable seat (5) is arranged opposite to the fixed seat (3), the fixing mechanism (7) is arranged on the opposite side of the fixed seat (3) and the movable seat (5), and one end of the screw rod (4) is fixedly connected with a hand wheel (6), which is arranged on the outer side of the base (1).

4. The wire laying machine of claim 1 wherein: The outer surface of the rotating rod (701) is rotatably connected in the interiors of the fixed seat (3) and the movable seat (5), the interior of the pressing plate (706) is fixedly connected to the outer surface of the fixed sleeve (703), one end of the pushing column (704) away from the fixed sleeve (703) is fixedly connected with a handle (707), and one end of the adjusting sleeve (708) is rotatably connected to the end of the pushing column (704) away from the handle (707).

5. The wire laying machine of claim 1 wherein: The interior of the fixed sleeve (703) is sleeved with a supporting rod (710), one end of the supporting rod (710) is fixedly connected with a pushing plate (711), and the pushing plate (711) is arranged on the outer side of the fixed sleeve (703).

6. A wire laying machine according to claim 5, wherein: The outer surface of the adjusting sleeve (708) is provided with a guide groove (709), one end of the supporting rod (710) away from the pushing plate (711) is slidably arranged in the interior of the guide groove (709), and the supporting rod (710) and the pushing plate (711) are arranged on the side of the pressing plate (706) away from the fixed plate (702).

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