Heat insulation device for linear actuator of substrate glass transverse cutting machine
By designing a combination of heat insulation baffles and connecting devices on the substrate glass cross-cutting machine, the problems of material deformation and electrical component damage of linear actuators under high temperature environments are solved, the cutting accuracy and equipment stability are improved, the service life is extended, and the maintenance cost is reduced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-31
AI Technical Summary
In high-temperature environments, during the production of substrate glass, linear actuators face problems such as material deformation, decreased stability, damage to electrical components, and external environmental pollution, which affect cutting accuracy and equipment lifespan.
A heat insulation device for the linear actuator of a substrate glass cross-cutting machine was designed. A stable heat insulation barrier is constructed by combining heat insulation baffles and connecting devices. High-temperature resistant, high-strength materials and joint design with matching expansion coefficients are used to prevent thermal stress deformation. The modular design facilitates installation and maintenance.
It effectively prevents the effects of high-temperature environments on linear actuators, improves cutting accuracy and equipment stability, extends the service life of actuators and electronic components, reduces maintenance costs and production losses, and improves the working environment.
Smart Images
Figure CN224062675U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of substrate glass production technology, specifically to a heat insulation device for a linear actuator of a substrate glass cross-cutting machine. Background Technology
[0002] In modern glass manufacturing, especially for the production of high-performance substrate glass, the overflow process, as an advanced manufacturing technology, is widely used in display panels, photovoltaic energy, and semiconductor packaging due to its advantages in producing high-quality, low-defect, and high-flatness products. In this process, the substrate glass undergoes a series of precisely controlled melting, forming, and annealing steps before slowly flowing out of the annealing furnace to enter subsequent processing stages. At this crucial stage, precise cross-cutting of the still-hot substrate glass is a vital step in ensuring consistent product specifications and quality. The cross-cutting machine, as the core equipment in this stage, plays a crucial role in cutting and scribing with its cutter head and drive components, while the linear actuator, as a precision component driving the horizontal movement of the cutter head, is decisive for achieving efficient and accurate cross-cutting. However, in actual production, because the hot glass has just left the annealing furnace, its surface temperature is extremely high, and the relatively close distance to the actuator inevitably generates a strong thermal radiation effect. Simultaneously, the fine dust generated during the cutting process exacerbates the harsh environment in this area. This high-temperature, high-pollution working environment poses a severe challenge to the performance and lifespan of the actuator.
[0003] High temperatures first cause changes in the physical properties of the materials inside the linear actuator. For example, the coefficient of thermal expansion of metallic materials increases, leading to minute deformations in the actuator's structural components. While these deformations may seem insignificant, they are enough to affect the accuracy and stability of the entire motion system. Over time, this will directly result in a significant decline in machine performance and a shortened overall lifespan. Furthermore, high temperatures accelerate the aging of non-metallic components such as lubricants and sealing materials, further weakening the actuator's reliability and durability. Regarding thermal expansion, the irregular expansion of actuator components due to uneven heating not only increases friction and wear between moving parts but may also cause swaying and vibration in the mechanical system, severely impacting the accuracy and stability of the cutting operation. This is a significant issue that cannot be ignored in the production of high-end substrate glass, which requires micron-level processing precision. High temperatures also pose a significant threat to electrical components. Key electrical components such as proximity switches and photoelectric sensors are prone to performance degradation at high temperatures, such as reduced sensitivity, decreased insulation performance, or even direct damage. This can lead to frequent equipment malfunctions and may also cause short circuits, fires, and other safety accidents, seriously threatening the continuous and stable operation of the production line. At the same time, high-temperature environments accelerate the aging of electronic components, shorten their effective service life, and increase maintenance costs and downtime.
[0004] High temperatures promote the movement of dust, fine particles, and hot glass dust in the air. These contaminants easily adhere to the surface and interior of the actuator, forming a layer of dirt that is difficult to remove. This not only affects the actuator's heat dissipation efficiency but also exacerbates the wear of moving parts, reducing the system's operating efficiency and accuracy. More seriously, these contaminants may also penetrate into electrical components, causing short circuits, poor contact, and other malfunctions, further increasing the difficulty and cost of equipment maintenance. Utility Model Content
[0005] To address the problems in existing technologies where the high-temperature environment during the overflow process for producing substrate glass leads to material deformation, decreased stability, damage to electrical components, and external environmental pollution in actuators, this invention provides a heat insulation device for the linear actuator of a substrate glass cross-cutting machine. In high-temperature environments, the heat insulation baffle helps maintain the operating accuracy of the linear actuator and prevents material deformation, decreased stability, and damage to electrical components.
[0006] To achieve the above objectives, the present invention provides the following technical solution.
[0007] This utility model provides a heat insulation device for a linear actuator of a substrate glass cross-cutting machine, including a heat insulation baffle and a connecting device; one end of the connecting device is fixed to the lower region of the heat insulation baffle, and the other end of the connecting device is fixed to the crossbeam of the substrate glass cross-cutting machine; the heat insulation baffle includes a first heat insulation baffle, a second heat insulation baffle, and a third heat insulation baffle; the connecting device includes a first connecting device, a second connecting device, a third connecting device, and a fourth connecting device; one end of the first connecting device is fixed to one end of the first heat insulation baffle; one end of the second connecting device is fixed to the contact area between the first heat insulation baffle and the second heat insulation baffle; one end of the third connecting device is fixed to the contact area between the second heat insulation baffle and the third heat insulation baffle; one end of the fourth connecting device is fixed to the other end of the third heat insulation baffle.
[0008] Optionally, one end of the first heat insulation baffle is provided with a first installation area; the first connecting device includes a first U-shaped connecting plate and a fifth U-shaped connecting plate; one end of the first U-shaped connecting plate and the fifth U-shaped connecting plate is installed on the first installation area; the other ends of the first U-shaped connecting plate and the fifth U-shaped connecting plate are fixedly connected.
[0009] Optionally, the first mounting area is provided with a plurality of mounting holes, which are arranged in a circle.
[0010] Optionally, the other end of the first heat insulation baffle is provided with a second installation area; one end of the second heat insulation baffle is provided with a twenty-first installation area; the second connecting device includes a second U-shaped connecting plate and a sixth U-shaped connecting plate; one end of the second U-shaped connecting plate and the sixth U-shaped connecting plate is installed on the second installation area and the twenty-first installation area; the other ends of the second U-shaped connecting plate and the sixth U-shaped connecting plate are fixedly connected.
[0011] Optionally, the second installation area is provided with a plurality of installation holes, which are arranged in an arc shape; the twenty-first installation area is provided with a plurality of installation holes, which are arranged in an arc shape.
[0012] Optionally, the mounting holes in the second mounting area and the twenty-first mounting area are arranged in a circular pattern.
[0013] Optionally, the other end of the second heat insulation baffle is provided with a twenty-second installation area; one end of the third heat insulation baffle is provided with a thirty-first installation area; the third connecting device includes a third U-shaped connecting plate and a seventh U-shaped connecting plate; one end of the third U-shaped connecting plate and the seventh U-shaped connecting plate is installed on the twenty-second installation area and the thirty-first installation area; the other ends of the third U-shaped connecting plate and the seventh U-shaped connecting plate are fixedly connected.
[0014] Optionally, the second-second mounting area is provided with a plurality of mounting holes, which are arranged in an arc shape; the thirty-first mounting area is provided with a plurality of mounting holes, which are arranged in an arc shape; and the plurality of mounting holes in the second-second mounting area and the thirty-first mounting area are arranged in a circle.
[0015] Optionally, a thirty-second installation area is provided at the other end of the third heat insulation baffle; the fourth connecting device includes a fourth U-shaped connecting plate and an eighth U-shaped connecting plate; one end of the fourth U-shaped connecting plate and the eighth U-shaped connecting plate is installed on the thirty-second installation area; the other ends of the fourth U-shaped connecting plate and the eighth U-shaped connecting plate are fixedly connected.
[0016] Optionally, the thirty-second mounting area is provided with a plurality of mounting holes, which are arranged in a circle.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] This invention effectively solves key problems in existing technologies, such as actuator material deformation, decreased stability, damage to electrical components, and external environmental pollution caused by high-temperature environments. It also further improves the efficiency and quality of substrate glass production. This heat insulation device constructs a highly efficient and stable heat insulation barrier through a combination of heat insulation baffles and connecting devices. The first, second, third, and fourth connecting devices are respectively connected to key positions of each heat insulation baffle, ensuring not only a stable connection between the baffles but also effectively resisting thermal stress that may occur under high-temperature conditions through reasonable layout and strength design, preventing deformation or failure of the heat insulation structure. These connecting devices are not only made of high-temperature resistant and high-strength materials but also optimized in structure, such as using a joint design with a matching coefficient of expansion to cope with thermal expansion and contraction at high temperatures, thereby ensuring the overall stability and durability of the heat insulation device. Furthermore, the connecting devices also consider the need for easy installation and maintenance. Through modular design, the heat insulation baffles can be quickly replaced or adjusted when necessary, greatly improving the flexibility and maintenance efficiency of the equipment. Therefore, this heat insulation device significantly improves the operating accuracy and stability of the substrate glass cross-cutting machine. By effectively isolating the linear actuator from the effects of high temperatures, the problem of material deformation is fundamentally solved, ensuring consistent and reliable cutting accuracy. Simultaneously, the heat insulation device reduces damage to electrical components from high temperatures, extending the lifespan of the actuator and related electronic parts, and minimizing production losses due to downtime. Furthermore, by effectively isolating external heat sources, the device reduces thermal pollution during production, improving the working environment, protecting operator health, and enhancing the overall production environment. Attached Figure Description
[0019] The accompanying drawings described herein are for illustrative purposes only and are not intended to limit the scope of this invention in any way. In the drawings:
[0020] Figure 1 The following are three views of a heat insulation device for a linear actuator of a substrate glass cross-cutting machine according to the present invention; wherein, (a) is a front view of the heat insulation device for a linear actuator of a substrate glass cross-cutting machine according to the present invention; (b) is a top view of the heat insulation device for a linear actuator of a substrate glass cross-cutting machine according to the present invention; and (c) is a side view of the heat insulation device for a linear actuator of a substrate glass cross-cutting machine according to the present invention.
[0021] Figure 2 This is a three-dimensional schematic diagram of a heat insulation device for a linear actuator of a substrate glass cross-cutting machine according to the present invention.
[0022] In the diagram, 1 represents the first heat insulation baffle; 11 represents the first installation area; 12 represents the second installation area; 2 represents the second heat insulation baffle; 21 represents the twenty-first installation area; 22 represents the twenty-second installation area; 3 represents the third heat insulation baffle; 31 represents the thirty-first installation area; 32 represents the thirty-second installation area; 41 represents the first U-shaped connecting plate; 42 represents the second U-shaped connecting plate; 43 represents the third U-shaped connecting plate; 44 represents the fourth U-shaped connecting plate; 51 represents the fifth U-shaped connecting plate; 52 represents the sixth U-shaped connecting plate; 53 represents the seventh U-shaped connecting plate; and 54 represents the eighth U-shaped connecting plate. Detailed Implementation
[0023] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0025] To address the problems in existing technologies where the high-temperature environment in overflow-method substrate glass production leads to material deformation, decreased stability, damage to electrical components, and external environmental pollution in actuators, this invention provides a heat insulation device for the linear actuator of a substrate glass cross-cutting machine. Figure 1 As shown, it includes a heat insulation baffle and a connecting device.
[0026] One end of the connecting device is fixed to the lower part of the heat insulation baffle, and the other end of the connecting device is fixed to the crossbeam of the substrate glass cross-cutting machine.
[0027] The heat insulation baffle includes a first heat insulation baffle 1, a second heat insulation baffle 2 and a third heat insulation baffle 3.
[0028] The connecting device includes a first connecting device, a second connecting device, a third connecting device, and a fourth connecting device.
[0029] The first connecting device is located at one end of the first heat insulation baffle 1, the second connecting device is located in the contact area between the first heat insulation baffle 1 and the second heat insulation baffle 2, the third connecting device is located in the contact area between the second heat insulation baffle 2 and the third heat insulation baffle 3, and the fourth connecting device is located at the other end of the third heat insulation baffle 3.
[0030] The first heat insulation baffle 1 has a first installation area 11 at one end and a second installation area 12 at the other end; the second heat insulation baffle 2 has a twenty-first installation area 21 at one end and a twenty-second installation area 22 at the other end; the third heat insulation baffle 3 has a thirty-first installation area 31 at one end and a thirty-second installation area 32 at the other end.
[0031] The first connecting device includes a first U-shaped connecting plate 41 and a fifth U-shaped connecting plate 51; the second connecting device includes a second U-shaped connecting plate 42 and a sixth U-shaped connecting plate 52; the third connecting device includes a third U-shaped connecting plate 43 and a seventh U-shaped connecting plate 53; and the fourth connecting device includes a fourth U-shaped connecting plate 44 and an eighth U-shaped connecting plate 54.
[0032] The U-shaped connecting plate has 6 mounting holes at one end and 2 mounting holes at the other end.
[0033] The first mounting area 11 has six mounting holes arranged in a circular pattern. One end of the first U-shaped connecting plate 41 and the fifth U-shaped connecting plate 51 is mounted on the first mounting area 11, and the other end of the first U-shaped connecting plate 41 and the fifth U-shaped connecting plate 51 is fixed by bolts.
[0034] The second mounting area 12 has three mounting holes, and the twenty-first mounting area 21 has three mounting holes. The mounting holes in the second mounting area 12 and the twenty-first mounting area 21 are arranged in a circle. One end of the second U-shaped connecting plate 42 and the sixth U-shaped connecting plate 52 is installed on the second mounting area 12 and the twenty-first mounting area 21, and the other end of the second U-shaped connecting plate 42 and the sixth U-shaped connecting plate 52 is fixed by bolts.
[0035] The twenty-second mounting area 22 has three mounting holes, and the thirty-first mounting area 31 has three mounting holes. The mounting holes in the twenty-second mounting area 22 and the thirty-first mounting area 31 are arranged in a circle. One end of the third U-shaped connecting plate 43 and the seventh U-shaped connecting plate 53 is installed on the twenty-second mounting area 22 and the thirty-first mounting area 31, and the other end of the third U-shaped connecting plate 43 and the seventh U-shaped connecting plate 53 is fixed by bolts.
[0036] The thirty-second mounting area 32 has six mounting holes arranged in a circular pattern. One end of the fourth U-shaped connecting plate 44 and the eighth U-shaped connecting plate 54 is mounted on the thirty-second mounting area 32, and the other end of the fourth U-shaped connecting plate 44 and the eighth U-shaped connecting plate 54 is fixed by bolts.
[0037] like Figure 2 As shown, a first cavity is formed between the first U-shaped connecting plate 41 and the fifth U-shaped connecting plate 51, a second cavity is formed between the second U-shaped connecting plate 42 and the sixth U-shaped connecting plate 52, a third cavity is formed between the third U-shaped connecting plate 43 and the seventh U-shaped connecting plate 53, and a fourth cavity is formed between the fourth U-shaped connecting plate 44 and the eighth U-shaped connecting plate 54.
[0038] The heat insulation baffle connection device is installed in the first cavity, second cavity, third cavity, and fourth cavity via the crossbeam of the substrate glass cutting machine. The entire heat insulation device is separated from the linear actuator.
[0039] The heat insulation device provided by this utility model can protect linear actuators from high temperatures, preventing deformation or damage caused by excessive heat, thereby improving the durability and stability of the equipment. In high-temperature environments, the heat insulation baffle helps maintain the operating accuracy of the linear actuator, ensuring precise movement and operation even under high-temperature conditions. Because the heat insulation baffle reduces the impact of high temperatures on the linear actuator, it can reduce malfunctions and damage caused by high temperatures, thus lowering maintenance costs and replacement frequency. The heat insulation baffle prevents operators from contacting high-temperature components, reducing the risk of burns and improving the safety of the working environment. Through the protection of the heat insulation baffle, wear caused by long-term exposure to high temperatures can be reduced, extending its service life. The heat insulation baffle ensures the normal operation of the linear actuator in high-temperature environments, reducing downtime caused by excessive temperature and improving overall work efficiency. The heat insulation baffle protects the sensitive electronic components and mechanical parts inside the linear actuator from damage due to overheating, ensuring the normal operation of the actuator.
[0040] Many embodiments and applications beyond the examples provided will be apparent to those skilled in the art upon reading the foregoing description. Therefore, the scope of this teaching should not be determined by reference to the foregoing description, but rather by reference to the foregoing claims and the full scope of their equivalents. For purposes of completeness, all articles and references, including patent applications and publications, are incorporated herein by reference. The omission of any aspect of the subject matter disclosed herein in the foregoing claims is not intended as a waiver of that subject matter, nor should it be construed as an indication that the applicant has not considered that subject matter as part of the disclosed utility model subject matter.
[0041] The above content provides a further detailed description of this utility model. It should not be considered that the specific embodiments of this utility model are limited to this. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of this utility model, and all such deductions or substitutions should be considered to fall within the scope of protection of this utility model as defined by the submitted claims.
Claims
1. A substrate glass cross-cut machine linear actuator insulation device, characterized by, The heat insulation baffle and the connecting device are provided. One end of the connecting device is fixed in the lower region of the heat insulation baffle, and the other end of the connecting device is fixed on the beam of the base plate glass cross cutting machine. The heat insulation baffle comprises a first heat insulation baffle (1), a second heat insulation baffle (2) and a third heat insulation baffle (3). The connecting device comprises a first connecting device, a second connecting device, a third connecting device and a fourth connecting device. One end of the first connecting device is fixed in one end of the first heat insulation baffle (1), one end of the second connecting device is fixed in the contact region of the first heat insulation baffle (1) and the second heat insulation baffle (2), one end of the third connecting device is fixed in the contact region of the second heat insulation baffle (2) and the third heat insulation baffle (3), and one end of the fourth connecting device is fixed in the other end of the third heat insulation baffle (3).
2. The linear actuator insulation device for a substrate glass cross-cut machine of claim 1, wherein, One end of the first heat insulation baffle (1) is provided with a first mounting region (11). The first connecting device comprises a first U-shaped connecting plate (41) and a fifth U-shaped connecting plate (51). One end of the first U-shaped connecting plate (41) and the fifth U-shaped connecting plate (51) is mounted on the first mounting region (11). The other end of the first U-shaped connecting plate (41) and the fifth U-shaped connecting plate (51) is fixedly connected.
3. The linear actuator insulation device for a substrate glass cross-cut machine of claim 2, wherein, The first mounting region (11) is provided with a plurality of mounting holes, and the plurality of mounting holes are arranged in a circular shape.
4. The linear actuator insulation device for a substrate glass cross-cut machine of claim 1, wherein, The other end of the first heat insulation baffle (1) is provided with a second mounting region (12), and one end of the second heat insulation baffle (2) is provided with a twenty-first mounting region (21). The second connecting device comprises a second U-shaped connecting plate (42) and a sixth U-shaped connecting plate (52). One end of the second U-shaped connecting plate (42) and the sixth U-shaped connecting plate (52) is mounted on the second mounting region (12) and the twenty-first mounting region (21). The other end of the second U-shaped connecting plate (42) and the sixth U-shaped connecting plate (52) is fixedly connected.
5. The linear actuator insulation device for a substrate glass cross-cut machine of claim 4, wherein, The second mounting region (12) is provided with a plurality of mounting holes, and the plurality of mounting holes are arranged in an arc shape. The twenty-first mounting region (21) is provided with a plurality of mounting holes, and the plurality of mounting holes are arranged in an arc shape.
6. The linear actuator insulation device for a substrate glass cross-cut machine of claim 5, wherein, The plurality of mounting holes in the second mounting region (12) and the twenty-first mounting region (21) are arranged in a circular shape.
7. The linear actuator insulation device for a substrate glass cross-cut machine of claim 1, wherein, The other end of the second heat insulation baffle (2) is provided with a twenty-second mounting region (22), and one end of the third heat insulation baffle (3) is provided with a thirty-first mounting region (31). The third connecting device comprises a third U-shaped connecting plate (43) and a seventh U-shaped connecting plate (53). One end of the third U-shaped connecting plate (43) and the seventh U-shaped connecting plate (53) is mounted on the twenty-second mounting region (22) and the thirty-first mounting region (31). The other end of the third U-shaped connecting plate (43) and the seventh U-shaped connecting plate (53) is fixedly connected.
8. The linear actuator insulation device for a substrate glass cross-cut machine of claim 7, wherein, The twenty-second mounting region (22) is provided with a plurality of mounting holes, and the plurality of mounting holes are arranged in an arc shape. The thirty-first mounting area (31) is provided with a plurality of mounting holes arranged in an arc shape; The twenty-second mounting area (22) and the plurality of mounting holes in the thirty-first mounting area (31) are arranged in a circular shape.
9. The linear actuator insulation device for a substrate glass cross-cut machine of claim 1, wherein, The other end of the third heat insulation baffle (3) is provided with a thirty-second mounting area (32); The fourth connecting device comprises a fourth U-shaped connecting plate (44) and an eighth U-shaped connecting plate (54); One end of the fourth U-shaped connecting plate (44) and the eighth U-shaped connecting plate (54) is mounted on the thirty-second mounting area (32); The other end of the fourth U-shaped connecting plate (44) and the eighth U-shaped connecting plate (54) is fixedly connected.
10. The linear actuator insulation device for a substrate glass cross-cut machine of claim 9, wherein, The thirty-second mounting area (32) is provided with a plurality of mounting holes arranged in a circular shape.