Plating strengthening device for 31-micron high-carbon steel diamond wire bus

Abstract

The utility model discloses a 31 [mu] m high-carbon steel diamond wire bus plating strengthening device, which comprises a tooth-mounted processing box, a processing support, a stirring and mixing structure and a plurality of lifting extrusion structures, the processing support is arranged on the tooth-mounted processing box, the stirring and mixing structure is arranged on the inner side of the tooth-mounted processing box, and the lifting extrusion structures are arranged on the tooth-mounted processing box. The utility model relates to the technical field of diamond wire production, innovatively adopts magnetic repulsive force to drive the stirring assembly, realizes the self-adaptive fitting of major arc sheets to a bus through the non-contact action of an electromagnet and a permanent magnet, and forms three-dimensional eddy current stirring in combination with a spiral blade and an auxiliary arc sheet; the mixing uniformity is effectively improved; the lifting extrusion structure adopts a multi-bearing wheel set design and is matched with an electric push rod to realize accurate control of a stroke of 0-50mm, so that the extrusion stability is ensured, and the material deformation is avoided.

Description

Technical Field

[0001] This utility model relates to the field of diamond wire production technology, specifically to a device for strengthening the coating of 31µm high carbon steel diamond wire busbar. Background Technology

[0002] In the field of 31µm high-carbon steel diamond wire busbar coating reinforcement, traditional processing equipment has significant technical defects. On the one hand, mechanical stirring systems suffer severe wear due to direct contact, resulting in short equipment life and high maintenance costs. Furthermore, the limited stirring coverage makes it difficult to guarantee coating uniformity. On the other hand, extrusion devices lack precise stroke control, easily causing mechanical damage to fragile busbars and failing to adapt to the processing requirements of different product specifications. In addition, existing equipment relies on manual monitoring and operation, resulting in low raw material ratio accuracy and uncontrollable processing parameters, leading to fluctuations in yield. To address these issues, this invention proposes a stirring and mixing system based on electromagnetic coupling and a modular lifting extrusion device. It achieves zero-wear stirring through non-contact magnetic transmission, combined with an adaptive busbar bonding structure to improve mixing uniformity. Precise extrusion control is achieved using an electric push rod and bearing wheel assembly, and a closed-loop adjustment of processing parameters is formed with an intelligent sensor system, significantly improving equipment durability, processing accuracy, and production efficiency. It is particularly suitable for continuous production scenarios of high-precision diamond wire busbars. Therefore, this invention was developed after in-depth research into the aforementioned problems. Utility Model Content

[0003] To achieve the above objectives, this utility model is implemented through the following technical solution: a 31µm high carbon steel diamond wire busbar coating strengthening device, comprising: a gear-mounted processing box, a processing support, a stirring and mixing structure, and multiple lifting and extruding structures. The processing support is installed on the gear-mounted processing box, the stirring and mixing structure is installed on the inner side of the gear-mounted processing box, and multiple lifting and extruding structures are installed on the processing support. The stirring and mixing structure includes: a pair of stirring drive motors, a pair of stirring gear sets, and multiple stirring transmission components.

[0004] Multiple stirring and conducting components are evenly inserted into the upper and lower ends of both sides of the gear processing box, a pair of stirring gear sets are respectively mounted on multiple stirring and conducting components, and a pair of stirring drive motor drive ends are respectively connected to a pair of stirring gear sets;

[0005] The stirring and conducting assembly includes: a pair of arc-groove concave slides, an arc plate, a pair of arc sliders, a pair of repulsive magnets, a pair of repulsive electromagnets, a pair of auxiliary arc plates, a pair of spiral blades, a pair of stirring and conducting discs, a pair of drive shafts, a pair of insulating discs, multiple conducting magnets, and multiple conducting metal rods.

[0006] A pair of circular arc groove concave slides are installed parallel to each other on the inner side of the gear assembly processing box. A pair of circular arc sliders are respectively installed on both sides of the superior arc plate, and the pair of circular arc sliders are respectively movably inserted into the inner side of the pair of circular arc groove concave slides. A pair of repulsive magnets are respectively installed on the pair of circular arc sliders. A pair of repulsive electromagnets are respectively installed on the inner side of the pair of circular arc groove concave slides. A pair of auxiliary circular arc plates are installed on the superior arc plate. A pair of spiral blades are respectively installed on the pair of auxiliary circular arc plates. The inner side of the gear assembly processing box is provided with multiple horizontal inner stirring grooves. Multiple horizontal outer stirring tanks are provided on the outside of the processing box. A pair of stirring conduction discs are inserted into the inner side of the pair of horizontal outer stirring tanks through sealed bearings. A pair of insulating discs are inserted into the inner side of the pair of horizontal inner stirring tanks through sealed bearings. A pair of drive shafts are respectively inserted into the pair of stirring conduction discs. A pair of stirring gear sets are installed on the pair of drive shafts. Multiple conducting magnets are respectively installed on the pair of stirring conduction discs and the pair of insulating discs. Multiple conducting metal rods are evenly inserted into the pair of horizontal inner stirring tanks and the pair of horizontal outer stirring tanks.

[0007] Preferably, the lifting and extrusion structure includes: two pairs of lifting electric push rods, a lifting and extrusion plate, a pair of extrusion bearing blocks, and multiple lifting and extrusion concave wheels;

[0008] Two pairs of lifting electric push rods are installed parallel to each other on the processing bracket. The lifting extrusion plate is installed on the pushing end of the two pairs of lifting electric push rods. A pair of extrusion bearing blocks are installed on the lifting extrusion plate. Multiple lifting extrusion concave wheels are evenly installed on a pair of extrusion bearing blocks.

[0009] Preferably, the gear-mounting processing box is provided with multiple raw material boxes, and each of the multiple raw material boxes is provided with a metering valve.

[0010] Preferably, the inner side of the gear-mounting box is provided with multiple detection sensors.

[0011] Preferably, bearings are provided on the inner side of the plurality of the circular arc groove concave slides.

[0012] Preferably, a flow divider is provided on the outer side of the plurality of arc plates.

[0013] Beneficial effects

[0014] This invention provides a device for strengthening the coating of 31µm high-carbon steel diamond wire busbars. It offers the following advantages: This device innovatively employs a magnetic repulsion-driven stirring assembly. Through the non-contact interaction between an electromagnet and a permanent magnet, an arc-shaped plate adaptively conforms to the busbar. Combined with spiral blades and auxiliary arc-shaped plates, it forms a three-dimensional vortex stirring, effectively improving mixing uniformity. The lifting and extrusion structure uses a multi-bearing wheel design, coupled with an electric push rod to achieve precise 0-50mm stroke control, ensuring extrusion stability while preventing material deformation. The intelligent control system integrates quantitative valves and a sensor network to achieve closed-loop control of raw material ratios and processing parameters, and optimizes the flow field distribution with a flow divider. Key components utilize a double-bearing track and insulated disk design, improving transmission efficiency while reducing friction loss and extending equipment maintenance cycles by more than 40%. This device is particularly suitable for the continuous production of precision components such as new energy busbars, with an overall yield rate approximately 35% higher than traditional processes. Attached Figure Description

[0015] Figure 1 This is a front sectional view of the 31µm high carbon steel diamond wire busbar coating strengthening device of this utility model.

[0016] Figure 2 This is a partial left sectional view of the 31µm high carbon steel diamond wire busbar coating strengthening device described in this utility model.

[0017] Figure 3 This is a partial right-side cross-sectional view of the 31µm high-carbon steel diamond wire busbar coating reinforcement device described in this utility model.

[0018] Figure 4 This is a three-dimensional schematic diagram of a 31µm high-carbon steel diamond wire busbar coating strengthening device according to the present invention.

[0019] In the diagram: 1. Gear machining box; 2. Machining bracket; 3. Arc groove concave slide; 4. Arc plate; 5. Arc slider; 6. Repulsive magnet; 7. Repulsive electromagnet; 8. Auxiliary arc plate; 9. Stirring and conducting disc; 10. Drive shaft; 11. Insulating disc; 12. Conducting magnet; 13. Conducting metal rod; 14. Lifting electric push rod; 15. Lifting extrusion plate; 16. Extrusion bearing block; 17. Lifting extrusion concave wheel. Detailed Implementation

[0020] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further.

[0022] Example

[0023] like Figure 1-4 As shown, the processing bracket 2 is installed on the gear processing box 1, the stirring and mixing structure is installed on the inner side of the gear processing box 1, and multiple lifting and extruding structures are installed on the processing bracket 2. The stirring and mixing structure includes: a pair of stirring drive motors, a pair of stirring gear sets, and multiple stirring transmission components.

[0024] Specifically, multiple stirring and conducting components are evenly inserted into the upper and lower ends of both sides of the gear processing box 1, a pair of stirring gear sets are respectively mounted on multiple stirring and conducting components, and a pair of stirring drive motor drive ends are respectively connected to a pair of stirring gear sets;

[0025] Specifically, the stirring and conducting assembly includes: a pair of arc groove concave slides 3, an arc plate 4, a pair of arc sliders 5, a pair of repulsive magnets 6, a pair of repulsive electromagnets 7, a pair of auxiliary arc plates 8, a pair of spiral blades, a pair of stirring and conducting discs 9, a pair of drive shafts 10, a pair of insulating discs 11, multiple conducting magnets 12, and multiple conducting metal rods 13.

[0026] Specifically, a pair of concave arc groove slides 3 are installed parallel to each other on the inner side of the gear assembly processing box 1; a pair of arc sliders 5 are respectively installed on both sides of the superior arc plate 4, and the pair of arc sliders 5 are respectively movably inserted into the inner side of the pair of concave arc groove slides 3; a pair of repulsive magnets 6 are respectively installed on the pair of arc sliders 5; a pair of repulsive electromagnets 7 are respectively installed on the inner side of the pair of concave arc groove slides 3; a pair of auxiliary arc plates 8 are installed on the superior arc plate 4; a pair of spiral blades are respectively installed on the pair of auxiliary arc plates 8; and multiple horizontal inner stirring grooves are opened on the inner side of the gear assembly processing box 1. Multiple horizontal outer stirring tanks are provided on the outer side of the gear processing box 1. A pair of stirring conduction discs 9 are inserted into the inner side of the pair of horizontal outer stirring tanks through sealed bearings. A pair of insulating discs 11 are inserted into the inner side of the pair of horizontal inner stirring tanks through sealed bearings. A pair of drive shafts 10 are respectively inserted into the pair of stirring conduction discs 9. A pair of stirring gear sets are installed on the pair of drive shafts 10. Multiple conducting magnets 12 are respectively installed on the pair of stirring conduction discs 9 and the pair of insulating discs 11. Multiple conducting metal rods 13 are evenly inserted into the pair of horizontal inner stirring tanks and the pair of horizontal outer stirring tanks.

[0027] It should be noted that, as described above, the busbar is pressed into the inner side of the gear-mounting processing box 1 by multiple lifting and pressing structures on the processing component. By pressing the busbar into the inner side of the arc plate 4, the energization of a pair of repulsive electromagnets 7 magnetically repels a pair of repulsive magnets 6. The pair of repulsive magnets 6 drive the arc sliders 5 on them, causing the arc sliders 5 to rotate vertically inside a pair of arc groove concave slides 3, thereby fitting the arc plate 4 above the busbar. At the same time, the arc plate 4 drives a pair of auxiliary arc plates 8 on it. The rotation of the auxiliary arc plates 8 changes the angle between the auxiliary arc plates 8 and the insulating disk 11. The stirring drive motor runs, driving the stirring teeth on the drive end of the stirring drive motor. The wheel assembly (multiple gears, racks, and protective gear sets, etc.) drives the drive shaft 10 to rotate stably via the stirring gear assembly. The drive shaft 10 drives the stirring and conducting disc 9 to rotate, which in turn drives the conducting magnet 12 on it. The conducting magnet 12 transmits magnetism to the conducting metal rod 13, which in turn transmits magnetism to the conducting magnet 12 on the insulating disc 11, thus achieving the effect of a magnetic gearbox. This magnetic drive of the inner stirring device, along with the rotation of the insulating disc 11, generates a rotating water flow. The water flow moves towards the auxiliary arc plate 8, and through the cooperation of the auxiliary arc plate 8 and the water flow, the water flow is moved towards the main axis, thereby uniformly rotating the raw material along the main axis.

[0028] like Figure 1-4As shown, the lifting and extrusion structure includes: two pairs of lifting electric push rods 14, lifting and extrusion plates 15, a pair of extrusion bearing blocks 16, and multiple lifting and extrusion concave wheels 17;

[0029] Specifically, two pairs of lifting electric push rods 14 are installed in parallel on the processing bracket 2, the lifting extrusion plate 15 is installed on the pushing end of the two pairs of lifting electric push rods 14, a pair of extrusion bearing blocks 16 are installed on the lifting extrusion plate 15, and a plurality of lifting extrusion concave wheels 17 are evenly installed on a pair of extrusion bearing blocks 16.

[0030] It should be noted that, as described above, two pairs of lifting electric push rods 14 drive the lifting extrusion plates 15 on them. Through the lifting and lowering of multiple lifting extrusion plates 15, different materials can be electroplated onto the busbar according to different needs. The lifting extrusion plates 15 drive the extrusion bearing blocks 16 on them, and the extrusion bearing blocks 16 drive multiple lifting extrusion concave rollers 17 on them, thereby vertically and stably extruding the busbar, and thus limiting the extrusion on both sides of a pair of auxiliary arc plates 8.

[0031] As a preferred embodiment, the gear-mounting processing box 1 is further provided with multiple raw material boxes, and each of the multiple raw material boxes is provided with a metering valve.

[0032] As a preferred embodiment, the inner side of the gear-mounting box 1 is further provided with multiple detection sensors.

[0033] As a preferred embodiment, furthermore, bearings are provided on the inner side of the plurality of the circular arc groove concave slides 3.

[0034] As a preferred embodiment, furthermore, a flow divider is provided on the outer side of the plurality of said arc plates 4.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A 31 um high carbon steel diamond wire busbar plating reinforcement device, comprising: The tooth processing box is characterized by comprising a processing support installed on the tooth processing box, a stirring and mixing structure installed on the inner side of the tooth processing box, and a plurality of lifting and extruding structures installed on the processing support. The stirring and mixing structure comprises a pair of stirring driving machines, a pair of stirring gear sets, and a plurality of stirring transmission assemblies. The stirring transmission assemblies are evenly inserted into the upper and lower ends of the two sides of the tooth processing box. The stirring transmission assemblies comprise a pair of circular-arc groove concave slides, a pair of arc pieces, a pair of circular-arc slides, a pair of repulsion magnets, a pair of repulsion electromagnets, a pair of auxiliary arc pieces, a pair of spiral blades, a pair of stirring transmission discs, a pair of driving shafts, a pair of insulating discs, a plurality of transmission magnets, and a plurality of transmission metal rods.

2. The 31um high carbon steel diamond wire busbar plating reinforcement device according to claim 1, characterized in that, The circular-arc groove concave slides are installed on the inner side of the tooth processing box in parallel. The circular-arc slides are installed on the two sides of the arc pieces.

3. The 31um high carbon steel diamond wire busbar plating reinforcement device according to claim 2, characterized in that, The repulsion magnets are installed on the circular-arc slides.

4. The 31um high carbon steel diamond wire busbar plating reinforcement device according to claim 3, characterized in that, The repulsion electromagnets are installed on the inner sides of the circular-arc groove concave slides.

5. The 31um high carbon steel diamond wire busbar plating reinforcement device according to claim 4, characterized in that, The auxiliary arc pieces are installed on the arc pieces.

6. The 31um high carbon steel diamond wire busbar plating reinforcement device according to claim 5, characterized in that, The spiral blades are installed on the auxiliary arc pieces. The inner side of the tooth processing box is provided with a plurality of horizontal inner stirring grooves. The outer side of the tooth processing box is provided with a plurality of horizontal outer stirring grooves. The stirring transmission discs are inserted into the inner sides of the horizontal outer stirring grooves through sealing bearings. The insulating discs are inserted into the inner sides of the horizontal inner stirring grooves through sealing bearings. The driving shafts are inserted into the stirring transmission discs. The stirring gear sets are installed on the driving shafts. The transmission magnets are installed on the stirring transmission discs and the insulating discs. The transmission metal rods are evenly inserted into the horizontal inner stirring grooves and the horizontal outer stirring grooves. The lifting and extruding structure comprises two pairs of lifting electric push rods, a lifting and extruding plate, a pair of extruding bearing blocks, and a plurality of lifting and extruding concave wheels. The lifting and extruding plate is installed on the pushing ends of the two pairs of lifting electric push rods. The extruding bearing blocks are installed on the lifting and extruding plate. The lifting and extruding concave wheels are evenly installed on the extruding bearing blocks. The tooth processing box is provided with a plurality of raw material boxes. The inner side of the tooth processing box is provided with a plurality of detection sensors. The inner sides of the circular-arc groove concave slides are provided with bearings. The outer sides of the arc pieces are provided with shunt pieces.

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