Mop mat production equipment

Abstract

The utility model relates to the technical field of composite material bonding equipment, and provides floor mopping mat production equipment which comprises a rack, a feeding unit, a multi-needle machine and a cutting unit, and the feeding unit, the multi-needle machine and the cutting unit are arranged on the rack. The feeding unit is used for synchronously conveying various materials; the multi-needle machine is positioned at the output end of the feeding unit and is used for sewing and compounding various materials; the cutting unit is located at the output end of the multi-needle machine, the cutting unit comprises a fixed-length rod, the fixed-length rod is arranged on the rack, and scales are arranged on the fixed-length rod; the clamping jaw is movably arranged on the rack, and the clamping jaw drives the compounded material to move in the length direction of the rack; and the cutting knife is arranged in a sliding manner relative to the rack and is used for cutting the compounded material. By means of the technical scheme, the problems that in the prior art, after multiple layers of materials are compositely formed, fixed-length cutting is conducted, follow-up sewing needs to be conducted according to the using length, and efficiency is low are solved.

Description

Technical Field

[0001] This utility model relates to the field of composite material bonding equipment technology, specifically, to a production equipment for floor mats. Background Technology

[0002] Nowadays, people have higher and higher requirements for household tools. Common tools for cleaning floors or other places are being replaced by self-cleaning mops. Existing mop pads generally include multiple layers of materials, including at least a cleaning layer that contacts the ground for cleaning, an adhesive layer for sticking to the mop board, and an intermediate layer between the two layers for absorbing water or cleaning agents. The main performance is determined by the thickness of the intermediate layer.

[0003] In the production process of floor mats, after multi-layer materials are laminated, they are sewn together and then cut to the specified length by a sewing and cutting machine. When there is a special length requirement, the composite material of a fixed length needs to be cut or sewn a second time, which is inefficient and increases labor costs, resulting in high production costs. In addition, the thickness of the sewn part of the composite material differs from that of other parts after secondary sewing. Utility Model Content

[0004] This utility model proposes a production equipment for floor mats, which solves the problem of low efficiency in related technologies where multi-layer materials are composite molded, cut to a fixed length, and then sewn together according to the length to be used.

[0005] The technical solution of this utility model is as follows:

[0006] A production equipment for floor mats, including

[0007] A frame, with a feeding unit, a multi-needle sewing machine, and a cutting unit mounted on the frame; the feeding unit is used to synchronously convey multiple materials; the multi-needle sewing machine is located at the output end of the feeding unit and is used to sew multiple materials together; the cutting unit is located at the output end of the multi-needle sewing machine, and the cutting unit includes...

[0008] A length-fixed rod is mounted on the frame, and the length-fixed rod has a scale.

[0009] A gripper, movably mounted on the frame, drives the composite material to move along the length of the frame; and

[0010] The cutter, which is slidably disposed relative to the frame, is used to cut the composite material.

[0011] As a further technical solution, the cutting unit also includes

[0012] The connecting frame is fixedly mounted on the frame;

[0013] A first linear drive is disposed on the connecting frame, and the drive end of the first linear drive moves closer to or further away from the connecting frame.

[0014] A guide rod is slidably mounted on the connecting frame, and the connecting frame is provided with a through hole adapted to the guide rod;

[0015] A support plate is disposed at the driving end of the first linear drive component;

[0016] The lead screw is rotatably mounted on the support plate, and

[0017] The lead screw is slidably mounted on the lead screw, and the cutter is fixedly connected to the lead screw.

[0018] As a further technical solution, the cutting unit also includes

[0019] A protective rod is mounted on the support plate, the protective rod having a movable groove in which the cutter is located; a guide rail is mounted on the support plate, the guide rail being arranged parallel to the protective rod; and

[0020] The slider is slidably mounted on the guide rail and is fixedly connected to the cutter.

[0021] As a further technical solution, the feeding unit includes

[0022] Multiple fabric rollers are rotatably mounted on the frame, and each of the multiple fabric rollers is loaded with a different material; and

[0023] The composite roller assembly is rotatably mounted on the frame. The composite roller assembly includes two rows of symmetrically arranged rollers with opposite rotation directions. Each material passes through both rows of rollers.

[0024] As a further technical solution, the multi-needle machine includes

[0025] Multiple multi-needle sewing heads are arranged on the machine frame; and

[0026] Two protective pressure rollers are rotatably mounted on the frame, with each roller located on one side of the multi-needle sewing head.

[0027] As a further technical solution, the multi-needle sewing head includes a sewing needle and a pressure plate, and the pressure plate has a relief groove through which the sewing needle passes.

[0028] As a further technical solution, the frame is provided with a material discharge hole, which is located below the moving path of the gripper.

[0029] The working principle and beneficial effects of this utility model are as follows:

[0030] A cutting unit is set at the output end of the multi-needle machine. The length bar on the frame displays the scale, which can be used to check the length of the material to be cut. A sensor is set at the corresponding scale position. When the gripper pulls the material to the specified length, the sensor at the corresponding position will send a signal back. At the same time, the cutter cuts the composite material to complete the cutting of the specified length. The cutting length can be adjusted at any time, and the operation is simple. No secondary processing is required, and the production efficiency is high. Attached Figure Description

[0031] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0032] Figure 1 This is a schematic diagram of the structure of this utility model;

[0033] Figure 2 This is a schematic diagram of the multi-needle machine structure of this utility model;

[0034] Figure 3 This is a schematic diagram of the cutting unit structure of this utility model;

[0035] In the diagram: 10. Frame, 11. Material drop hole, 20. Feeding unit, 21. Fabric roller, 22. Composite roller group, 30. Multi-needle machine, 31. Multi-needle sewing head, 311. Sewing needle, 312. Pressure plate, 32. Protective pressure roller, 40. Cutting unit, 41. Length rod, 42. Gripper, 43. Cutting knife, 44. Connecting frame, 441. First linear drive component, 442. Guide rod, 45. Support plate, 451. Lead screw, 452. Nut, 453. Guide rail, 454. Slider, 46. Protective rod, 461. Moving groove, 50. Overlock machine. Detailed Implementation

[0036] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0037] Example 1

[0038] like Figures 1-3 As shown, this embodiment proposes a production equipment for floor mats, including...

[0039] A frame 10, on which a feeding unit 20, a multi-needle sewing machine 30, and a cutting unit 40 are mounted; the feeding unit 20 is used to synchronously feed multiple materials; the multi-needle sewing machine 30 is located at the output end of the feeding unit 20 and is used to sew multiple materials together; the cutting unit 40 is located at the output end of the multi-needle sewing machine 30, and the cutting unit 40 includes...

[0040] A length-fixing rod 41 is mounted on the frame 10, and the length-fixing rod 41 has a scale.

[0041] Grippers 42 are movably mounted on the frame 10, and the grippers 42 drive the composite material to move along the length of the frame 10; and

[0042] The cutter 43 is slidably disposed relative to the frame 10 and is used to cut the composite material.

[0043] In this embodiment, to address the problem of low efficiency in existing technologies where multi-layered material composite molding followed by fixed-length cutting and subsequent sewing according to the usage length requires, a production device for floor mats is designed. A cutting unit 40 is installed at the output end of a multi-needle machine 30. A fixed-length rod 41 on the frame 10 displays a scale, allowing for the inspection of the material length. A sensor is positioned at the corresponding scale location. When the gripper 42 pulls the material to the specified length, the sensor at the corresponding location sends a signal, and simultaneously, the cutter 43 cuts the composite material to the specified length. This device allows for adjustment of the cutting length at any time, is simple to operate, requires no secondary processing, and has high production efficiency.

[0044] like Figures 1-3 As shown, the cutting unit 40 also includes

[0045] The connecting frame 44 is fixedly mounted on the frame 10;

[0046] A first linear drive 441 is disposed on the connecting frame 44, and the drive end of the first linear drive 441 moves closer to or further away from the connecting frame 44.

[0047] The guide rod 442 is slidably mounted on the connecting frame 44, and the connecting frame 44 is provided with a through hole that is adapted to the guide rod 442;

[0048] A support plate 45 is disposed at the driving end of the first linear drive member 441;

[0049] The lead screw 451 is rotatably mounted on the support plate 45, and

[0050] The nut 452 is slidably mounted on the lead screw 451, and the cutter 43 is fixedly connected to the nut 452.

[0051] In this embodiment, in order to achieve the cutting of the cutter 43, a connecting frame 44 is provided on the frame 10. The first linear drive 441 drives the support plate 45 to move vertically, so as to realize the vertical lifting of the cutter 43, which makes it easier for the cutter 43 to approach or move away from the composite material. The screw 451 and the nut 452 on the screw 451 are rotatably arranged on the support plate 45 to realize the movement of the cutter 43 along the width direction of the frame 10, so as to facilitate the cutter 43 to complete the cutting of the composite material.

[0052] like Figures 1-3 As shown, the cutting unit 40 also includes

[0053] The protective rod 46 is mounted on the support plate 45. The protective rod 46 has a moving groove 461, and the cutter 43 is located in the moving groove 461.

[0054] Guide rail 453 is disposed on the support plate 45, and the guide rail 453 is arranged parallel to the protective rod 46; and

[0055] The slider 454 is slidably mounted on the guide rail 453, and the slider 454 is fixedly connected to the cutter 43.

[0056] In this embodiment, to protect the cutter 43 and ensure the safety of the operator, a protective rod 46 is installed on the support plate 45. The cutter 43 moves along the moving groove 461, with both sides of the blade protected to prevent contact between the operator and the cutter 43, ensuring the operator's safety. Only a small part of the cutter 43 protrudes from the moving groove 461 to reach the composite material for cutting. Furthermore, a guide rail 453 is also provided on the support plate 45, and the slider 454 cooperates with the guide rail 453 to further ensure the smooth movement and support of the cutter 43, ensuring stable cutting speed and force.

[0057] like Figures 1-3 As shown, the feeding unit 20 includes

[0058] Multiple fabric rollers 21 are rotatably mounted on the frame 10, and each of the multiple fabric rollers 21 is loaded with a different material; and

[0059] The composite roller group 22 is rotatably mounted on the frame 10. The composite roller group 22 includes two rows of symmetrically arranged roller groups with opposite rotation directions. Each material passes through both rows of roller groups.

[0060] In this embodiment, in order to achieve the composite of multi-layer materials, a composite base material is required. Therefore, the required material rolls are installed on the corresponding number of fabric rollers 21. Under the action of the multi-needle machine 30 and the composite roller group 22, the material rolls rotate steadily, and the multi-layer materials are pressed and composited between the two rows of symmetrical roller groups of the composite roller group 22, so that the multi-layer pressing materials are pressed together.

[0061] like Figures 1-3 As shown, the multi-needle machine 30 includes

[0062] Multiple multi-needle sewing heads 31 are arranged on the frame 10; and

[0063] Protective pressure rollers 32 are rotatably mounted on the frame 10, and there are two of them. The two protective pressure rollers 32 are respectively located on both sides of the multi-needle sewing head 31.

[0064] The multi-needle sewing head 31 includes a sewing needle 311 and a pressure plate 312, wherein the pressure plate 312 has a clearance groove through which the sewing needle 311 passes.

[0065] In this embodiment, to ensure a strong composite material bond, a multi-needle sewing machine is used for material bonding. Multi-needle sewing heads 31 sew the composite material together, stitching multiple layers together to form a strong, unified whole that will not loosen during use. Multiple multi-needle sewing heads 31 are arranged in a single, continuous sewing process. A protective pressure roller (not shown in the figure) shields the multi-needle sewing heads 31 for safety. The multi-needle sewing machine can also be a commercially available product.

[0066] like Figures 1-3 As shown, the frame 10 is provided with a material drop hole 11, which is located below the moving path of the gripper 42. The frame 10 is also provided with a seam locking machine 50.

[0067] In this embodiment, the frame 10 is provided with a material drop hole 11, and a collection box can be placed below the material drop hole 11. The gripper 42 drives the mop strip to move. After cutting, the gripper 42 holds the mop pad. The gripper 42 opens, allowing the mop pad to fall into the collection box. Then the gripper 42 moves and clamps the mop strip again for the next movement, cutting, and material drop cycle. The overlock machine 50 is used to overlock the edges of the composite material after one-time molding and sewing.

[0068] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An apparatus for producing a floor mat, characterized by comprising: The utility model relates to a kind of multi-material composite cutting device, including Rack (10), feeding unit (20), multi-needle machine (30) and cutting unit (40) are arranged on the rack (10);The feeding unit (20) is used to synchronously transport multiple materials;The multi-needle machine (30) is located at the output end of the feeding unit (20), for sewing multiple materials composite;The cutting unit (40) is located at the output end of the multi-needle machine (30), and the cutting unit (40) includes Fixed length rod (41), arranged on the rack (10), the fixed length rod (41) has scale on it; Clamping jaw (42), movably arranged on the rack (10), the clamping jaw (42) drives the material after composite to move along the length direction of the rack (10);And Cutting knife (43), relatively the rack (10) is slidably arranged, for cutting the material after composite.

2. The production apparatus of a doormat according to claim 1, wherein The cutting unit (40) further includes Connecting frame (44), fixedly arranged on the rack (10); First linear drive (441), arranged on the connecting frame (44), and the driving end of the first linear drive (441) is moved to be close to or away from the connecting frame (44); Guide rod (442), slidably arranged on the connecting frame (44), the connecting frame (44) is provided with through hole matched with the guide rod (442); Support plate (45), arranged on the driving end of the first linear drive (441); Lead screw (451), rotatably arranged on the support plate (45), and Nut (452), slidably arranged on the lead screw (451), and the cutting knife (43) is fixedly connected to the nut (452).

3. The apparatus according to claim 2, wherein The cutting unit (40) further includes Guard rod (46), arranged on the support plate (45) or the connecting frame (44) or the rack (10), the guard rod (46) has moving groove (461), and the cutting knife (43) is located in the moving groove (461); Guide rail (453), arranged on the support plate (45), the guide rail (453) is arranged in parallel with the guard rod (46);And Sliding block (454), slidably arranged on the guide rail (453), and the sliding block (454) is fixedly connected with the cutting knife (43).

4. The production apparatus of a doormat according to claim 1, wherein The feeding unit (20) includes Cloth roller (21), a plurality of, rotatably arranged on the rack (10), and multiple cloth rollers (21) are loaded with one kind of material respectively; And Composite roller group (22), rotatably arranged on the rack (10), the composite roller group (22) includes two rows of symmetrically arranged roller groups, and the rotating directions of two rows of roller groups are opposite, and each material passes through two rows of roller groups.

5. The apparatus for producing a floor mat according to claim 4, wherein The multi-needle machine (30) includes multi-needle sewing head (31), a plurality of, multiple multi-needle sewing heads (31) are arranged on the rack (10);And Protective compression roller (32), rotatably arranged on the rack (10), and two, two protective compression rollers (32) are located at the two sides of the multi-needle sewing head (31) respectively.

6. The apparatus for producing a floor mat according to claim 5, wherein The multi-needle sewing head (31) comprises sewing needles (311) and pressing plates (312), and the pressing plates (312) are provided with avoiding grooves through which the sewing needles (311) pass.

7. The production apparatus of a doormat according to claim 1, wherein The rack (10) is provided with a blanking hole (11) below the moving route of the clamping jaw (42).

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