Special detection device for condensate water recovery pump

By designing detection devices for water supply pipelines, drainage pipelines, and driving air sources, the problem of the lack of dedicated detection equipment for condensate recovery pumps was solved, enabling rapid and convenient functional testing and improving detection efficiency.

CN224064504UActive Publication Date: 2026-03-31WUHAN PANZHOU PRECISION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The lack of dedicated testing equipment for condensate recovery pumps in the current technology makes functional testing inconvenient.

Method used

A detection device including a water supply pipeline, a drainage pipeline and a driving air source was designed. The device detects the functional operation of the condensate recovery pump by circulating liquid water in and out, and realizes functional detection by utilizing the pump's own structural features and air source control.

Benefits of technology

It enables rapid and convenient functional testing of condensate recovery pumps, preventing defective products from being shipped out and improving testing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a special detection device for a condensate water recovery pump, which comprises a water supply pipeline, a water drainage pipeline and a driving air source, one end of the water supply pipeline is used for being communicated with one side of the condensate water recovery pump to be detected, and one end of the water drainage pipeline is used for being communicated with the other side of the condensate water recovery pump to be detected; the driving air source is used for communicating with the top of the condensate water recovery pump to be detected. The condensate water recovery pump detection device has the advantages of being simple in structure, reasonable in design, capable of rapidly detecting functional actions of the condensate water recovery pump, convenient to detect and high in efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of testing technology for condensate recovery pumps, specifically to a dedicated testing device for condensate recovery pumps. Background Technology

[0002] The condensate recovery pump adopts a top-mounted structure, which reduces the number of connecting bolts on the valve body under high pressure and large diameter conditions, enhancing valve reliability and overcoming the influence of system weight on normal valve operation. Condensate recovery pumps are widely used in pipelines in coal chemical, petrochemical, rubber, papermaking, and pharmaceutical industries as devices for diverting, merging, or switching the flow direction of media.

[0003] Condensate recovery pumps require functional testing during use, but there is currently no dedicated testing equipment available. Utility Model Content

[0004] This invention provides a dedicated testing device for condensate recovery pumps, aiming to solve the problems in the prior art.

[0005] The technical solution of this utility model to solve the above-mentioned technical problems is as follows:

[0006] A dedicated testing device for condensate recovery pumps includes a water supply pipeline, a drainage pipeline, and a driving air source. One end of the water supply pipeline is used to connect to one side of the condensate recovery pump to be tested, and one end of the drainage pipeline is used to connect to the other side of the condensate recovery pump to be tested. The driving air source is used to connect to the top of the condensate recovery pump to be tested.

[0007] The beneficial effects of this invention are as follows: During the detection process, liquid water enters the condensate recovery pump tank through the water supply pipeline. At this time, due to its own structural characteristics, the external drive air source end of the recovery pump is in a closed state, and the direct-to-atmosphere end is in an open state. As the water level inside the tank rises, the air inside the recovery pump is discharged through the direct-to-atmosphere end interface. When the water level inside the recovery pump rises to a certain water level line, it triggers the recovery pump's own mechanism to close the direct-to-atmosphere end interface, open the external drive air source end, and the drive air source quickly enters the recovery pump tank. The internal pressure of the tank rises, and the condensate inside the tank is discharged along the outlet side through the drain pipeline.

[0008] As the condensate in the recovery pump is discharged and the water level drops to a certain level, the recovery pump's own mechanism is triggered again, opening the direct connection to the atmosphere and closing the external drive air source, thereby realizing the circulation of water in and out of the recovery pump. The above device is used to detect the functional operation of the condensate recovery pump and prevent the outflow of malfunctioning products.

[0009] This utility model has a simple structure and reasonable design, which can quickly detect the function of the condensate recovery pump. The detection is convenient and efficient.

[0010] Based on the above technical solution, the present invention can be further improved as follows.

[0011] Furthermore, it also includes a water collection tank, with the other end of the water supply pipe and the other end of the drainage pipe respectively connected to the water collection tank.

[0012] The beneficial effect of adopting the above-mentioned further solution is that during the detection process, liquid water enters the condensate recovery pump tank from the collection tank through the water supply pipeline. At this time, due to its own structural characteristics, the external drive air source end of the recovery pump is in a closed state, and the direct-to-atmosphere end is in a closed state. As the water level inside the tank rises, the air inside the recovery pump is discharged through the direct-to-atmosphere end interface. When the water level inside the recovery pump rises to a certain level, it triggers the recovery pump's own mechanism to close the direct-to-atmosphere end interface, open the external drive air source end, and the drive air source quickly enters the recovery pump tank. The internal pressure of the tank rises, and the condensate inside the tank is discharged along the outlet side through the drain pipeline and recovered back to the collection tank.

[0013] Furthermore, the other end of the water supply pipe is connected to the bottom of the water collection tank, and the other end of the drainage pipe is connected to the top of the water collection tank.

[0014] The advantages of adopting the above-mentioned further solution are that the structure is simple, and the connection between the other end of the water supply pipe and the other end of the drainage pipe and the water collection tank is more reasonable, ensuring that the liquid water can circulate smoothly.

[0015] Furthermore, the water collection tank is a rectangular box.

[0016] The advantages of adopting the above-mentioned further solutions are that the structure is simple, the shape of the water collection tank is reasonably designed, and it is neat and beautiful.

[0017] Furthermore, a water supply metal hose section is connected to the water supply pipeline.

[0018] The advantages of adopting the above-mentioned further solutions are simple structure and reasonable design. The functions of the water supply metal hose section are: firstly, reducing pipeline deformation and thermal stress: the metal hose can utilize its own elastic expansion joint function to reduce axial, angular, and lateral displacement of the pipeline caused by thermal deformation, industrial equipment deformation, etc., thereby improving the service life of the pipeline; secondly, flexible connection and buffering function: in the pipeline system, the metal hose can play the role of flexible connection, especially when the pipeline has axial or angular displacement requirements, it can play a good buffering role and protect the pipeline system from damage.

[0019] Furthermore, a water supply ball valve is also installed on the water supply pipeline, and the water supply ball valve is located between the water supply metal hose section and the other end of the water supply pipeline.

[0020] The advantages of adopting the above-mentioned further solution are that it has a simple structure, reasonable design, and uses a water supply ball valve to control the on / off of the water supply pipeline, making it easy to detect.

[0021] Furthermore, a water supply check valve is also installed on the water supply pipeline, and the water supply check valve is located between the water supply metal hose section and one end of the water supply pipeline.

[0022] The advantages of adopting the above-mentioned further solution are that it has a simple structure, reasonable design, and uses a water supply check valve to prevent liquid water in the water supply pipeline from flowing back.

[0023] Furthermore, a section of flexible metal drainage hose is connected to the drainage pipe.

[0024] The advantages of adopting the above-mentioned further solutions are simple structure and reasonable design. The functions of the drainage metal flexible hose section are: firstly, reducing pipeline deformation and thermal stress: the metal flexible hose can utilize its own elastic expansion joint function to reduce axial, angular, and lateral displacement of the pipeline caused by thermal deformation, industrial equipment deformation, etc., thereby improving the service life of the pipeline; secondly, flexible connection and buffering function: in the pipeline system, the metal flexible hose can play the role of flexible connection, especially when the pipeline has axial or angular displacement requirements, it can play a good buffering role and protect the pipeline system from damage.

[0025] Furthermore, a drain ball valve is also installed on the drain pipe, and the drain ball valve is located between the drain metal hose section and one end of the drain pipe.

[0026] The advantages of adopting the above-mentioned further solution are that it has a simple structure, reasonable design, and uses a drain ball valve to control the opening and closing of the drain pipeline, making it convenient for testing.

[0027] Furthermore, a drain check valve is also installed on the drain pipe, and the drain check valve is located between the drain ball valve and one end of the drain pipe.

[0028] The advantages of adopting the above-mentioned further solution are that it has a simple structure, reasonable design, and uses a drain check valve to prevent liquid water in the drain pipe from flowing back. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0030] The attached diagram lists the components represented by each number as follows:

[0031] 1. Water supply pipeline; 2. Drainage pipeline; 3. Drive air source; 4. Condensate recovery pump; 5. Water collection tank; 6. Water supply metal hose section; 7. Water supply ball valve; 8. Water supply check valve; 9. Drainage metal hose section; 10. Drainage ball valve; 11. Drainage check valve. Detailed Implementation

[0032] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments of the present invention can be combined with each other.

[0033] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0036] Example 1

[0037] like Figure 1 As shown, this embodiment provides a dedicated testing device for condensate recovery pumps, including a water supply pipeline 1, a drainage pipeline 2, and a driving air source 3. One end of the water supply pipeline 1 is used to connect to one side of the condensate recovery pump 4 to be tested, and one end of the drainage pipeline 2 is used to connect to the other side of the condensate recovery pump 4 to be tested. The driving air source 3 is used to connect to the top of the condensate recovery pump 4 to be tested.

[0038] During the testing process, liquid water enters the condensate recovery pump tank through water supply pipeline 1. At this time, due to its own structural characteristics, the external drive air source end of the recovery pump is in a closed state, and the direct-to-atmosphere end is in a closed state. As the water level inside the tank rises, the air inside the recovery pump is discharged through the direct-to-atmosphere end interface. When the water level inside the recovery pump rises to a certain level, it triggers the recovery pump's own mechanism to close the direct-to-atmosphere end interface, open the external drive air source end, and the drive air source quickly enters the recovery pump tank. The internal pressure of the tank rises, and the condensate inside the tank is discharged through the drain pipeline along the outlet side.

[0039] As the condensate in the recovery pump is discharged and the water level drops to a certain level, the recovery pump's own mechanism is triggered again, opening the direct connection to the atmosphere and closing the external drive air source, thereby realizing the circulation of water in and out of the recovery pump. The above device is used to detect the functional operation of the condensate recovery pump and prevent the outflow of malfunctioning products.

[0040] This embodiment has a simple structure and reasonable design, which can quickly detect the function of the condensate recovery pump. The detection is convenient and efficient.

[0041] Example 2

[0042] Based on Embodiment 1, this embodiment also includes a water collection tank 5, with the other end of the water supply pipe 1 and the other end of the drainage pipe 2 respectively connected to the water collection tank 5.

[0043] During the testing process, liquid water enters the condensate recovery pump tank from the collection tank 5 via the water supply pipe 1. At this time, due to its structural characteristics, the external drive air source of the recovery pump is closed, while the direct-to-atmosphere port is open. As the water level inside the tank rises, the air inside the recovery pump is discharged through the direct-to-atmosphere port. When the water level in the recovery pump rises to a certain level, it triggers the pump's own mechanism, closing the direct-to-atmosphere port, opening the external drive air source, and rapidly introducing drive air into the recovery pump tank. This increases the internal pressure, causing the condensate inside the tank to be discharged along the outlet side through the drain pipe and returned to the collection tank.

[0044] Example 3

[0045] Based on Embodiment 2, in this embodiment, the other end of the water supply pipe 1 is connected to the bottom of the water collection tank 5, and the other end of the drainage pipe 2 is connected to the top of the water collection tank 5.

[0046] The scheme has a simple structure, and the connection between the other end of the water supply pipe 1 and the other end of the drainage pipe 2 and the water collection tank 5 is reasonable, ensuring that the liquid water can circulate smoothly.

[0047] During testing, the aforementioned water collection tank 5 is positioned above the condensate recovery pump 4. This design allows the liquid water in the water collection tank 5 to flow downwards naturally due to gravity, without requiring additional power.

[0048] In addition, by utilizing the increased internal pressure of the condensate recovery pump tank, the condensate inside the tank is discharged along the outlet side through the drainage pipe and recovered into the water collection tank.

[0049] Example 4

[0050] Based on any one of Embodiments 2 to 3, in this embodiment, the water collection tank 5 is a rectangular box.

[0051] The design is simple, and the shape of the water collection tank 5 is reasonable, neat and beautiful.

[0052] Alternatively, the water collection tank 5 described above can also adopt other suitable geometric shapes, such as a cylindrical structure.

[0053] Example 5

[0054] Based on the above embodiments, in this embodiment, a water supply metal hose section 6 is connected to the water supply pipeline 1.

[0055] The solution has a simple structure and reasonable design. The function of the water supply metal hose section 6 is as follows: First, it reduces pipeline deformation and thermal stress: The metal hose can use its own elastic expansion joint function to reduce axial, angular, and lateral deviations of the pipeline caused by thermal deformation, industrial equipment deformation, etc., thereby improving the service life of the pipeline; Second, it provides flexible connection and buffering function: In the pipeline system, the metal hose can play the role of flexible connection, especially when the pipeline has axial or angular displacement requirements, it can play a good buffering role and protect the pipeline system from damage.

[0056] Preferably, in this embodiment, the aforementioned water supply metal hose segment 6 is preferably a rubber hose.

[0057] Example 6

[0058] Based on embodiment 5, in this embodiment, a water supply ball valve 7 is also installed on the water supply pipeline 1, and the water supply ball valve 7 is located between the water supply metal hose section 6 and the other end of the water supply pipeline 1.

[0059] The scheme has a simple structure and reasonable design. It uses the water supply ball valve 7 to control the on / off of the water supply pipeline 1, and is easy to test.

[0060] It should be noted that the above-mentioned water supply ball valve 7 is a ball valve in the existing technology, and its specific structure and principle will not be described in detail here.

[0061] Example 7

[0062] Based on any one of Embodiments 5 to 6, in this embodiment, a water supply check valve 8 is also installed on the water supply pipeline 1, and the water supply check valve 8 is located between the water supply metal hose section 6 and one end of the water supply pipeline 1.

[0063] The scheme has a simple structure and reasonable design, and uses a water supply check valve 8 to prevent liquid water in the water supply pipeline 1 from flowing back.

[0064] It should be noted that the water supply check valve 8 mentioned above is a check valve in the existing technology, and its specific structure and principle will not be described in detail here.

[0065] Example 8

[0066] Based on the above embodiments, in this embodiment, a drainage metal flexible hose section 9 is connected to the drainage pipe 2.

[0067] The solution has a simple structure and reasonable design. The function of the drainage metal flexible hose section 9 is as follows: First, it reduces pipeline deformation and thermal stress: The metal flexible hose can use its own elastic expansion joint function to reduce axial, angular, and lateral displacement of the pipeline caused by thermal deformation, industrial equipment deformation, etc., thereby improving the service life of the pipeline; Second, it provides flexible connection and buffering function: In the pipeline system, the metal flexible hose can play the role of flexible connection, especially when the pipeline has axial or angular displacement requirements, it can play a good buffering role and protect the pipeline system from damage.

[0068] Preferably, in this embodiment, the aforementioned drainage metal hose segment 9 is preferably a rubber hose.

[0069] Example 9

[0070] Based on embodiment 8, in this embodiment, a drain ball valve 10 is also installed on the drain pipe 2, and the drain ball valve 10 is located between the drain metal hose section 9 and one end of the drain pipe 2.

[0071] The scheme has a simple structure and reasonable design. It uses a drain ball valve 10 to control the opening and closing of the drain pipe 2, and is easy to test.

[0072] It should be noted that the above-mentioned drain ball valve 10 is a ball valve in the prior art, and its specific structure and principle will not be described in detail here.

[0073] Example 10

[0074] Based on Example 9, in this example, a drain check valve 11 is also installed on the drain pipe 2. The drain check valve 11 is located between the drain ball valve 10 and one end of the drain pipe 2.

[0075] The scheme has a simple structure and reasonable design, and uses a drain check valve 11 to prevent liquid water in the drain pipe 2 from flowing back.

[0076] It should be noted that the aforementioned drain check valve 11 is a check valve in the prior art, and its specific structure and principle will not be described in detail here.

[0077] The working principle of this utility model is as follows:

[0078] During the testing process, liquid water enters the condensate recovery pump tank from the collection tank 5 via the water supply pipe 1. At this time, due to its own structural characteristics, the external drive air source end of the recovery pump is in the closed state, and the direct-to-atmosphere end is in the open state. As the water level inside the tank rises, the air inside the recovery pump is discharged through the direct-to-atmosphere end interface. When the water level inside the recovery pump rises to a certain level, it triggers the recovery pump's own mechanism to close the direct-to-atmosphere end interface, open the external drive air source end, and the drive air source quickly enters the recovery pump tank. The internal pressure of the tank rises, and the condensate inside the tank is discharged along the outlet side through the drain pipe and recovered back to the collection tank.

[0079] As the condensate in the recovery pump is discharged and the water level drops to a certain level, the recovery pump's own mechanism is triggered again, opening the direct connection to the atmosphere and closing the external drive air source, thereby realizing the circulation of water in and out of the recovery pump. The above device is used to detect the functional operation of the condensate recovery pump and prevent the outflow of malfunctioning products.

[0080] This invention provides a device for testing the function of a condensate recovery pump. The device is characterized by its ability to quickly test the function of the condensate recovery pump.

[0081] It should be noted that all electronic components involved in this utility model adopt existing technology, and all the above-mentioned components are electrically connected to the controller, and the control circuit between the controller and each component is existing technology.

[0082] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0083] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

[0084] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dedicated detection device for a condensate recovery pump, characterized in that: It includes water supply pipeline (1), drainage pipeline (2) and driving gas source (3), one end of the water supply pipeline (1) is used for communicating with one side of the condensate water recovery pump (4) to be detected, one end of the drainage pipeline (2) is used for communicating with the other side of the condensate water recovery pump (4) to be detected, and the driving gas source (3) is used for communicating with the top of the condensate water recovery pump (4) to be detected.

2. The condensate recovery pump dedicated detection device of claim 1, wherein: It also includes a water collecting tank (5), the other end of the water supply pipeline (1) and the other end of the drainage pipeline (2) are communicated with the water collecting tank (5) respectively.

3. The condensate recovery pump dedicated detection device of claim 2, wherein: The other end of the water supply pipeline (1) is communicated with the bottom of the water collecting tank (5), and the other end of the drainage pipeline (2) is communicated with the top of the water collecting tank (5).

4. The condensate recovery pump dedicated detection device of claim 2, wherein: The water collecting tank (5) is a rectangular box.

5. The detection device for a condensate recovery pump according to any one of claims 1 to 4, characterized in that: A water supply metal hose section (6) is communicated on the water supply pipeline (1).

6. The condensate recovery pump dedicated detection device of claim 5, wherein: A water supply ball valve (7) is also installed on the water supply pipeline (1), and the water supply ball valve (7) is located between the water supply metal hose section (6) and the other end of the water supply pipeline (1).

7. The condensate recovery pump dedicated detection device of claim 5, wherein: A water supply check valve (8) is also installed on the water supply pipeline (1), and the water supply check valve (8) is located between the water supply metal hose section (6) and one end of the water supply pipeline (1).

8. The detection device for a condensate recovery pump according to any one of claims 1 to 4, characterized in that: A drainage metal hose section (9) is communicated on the drainage pipeline (2).

9. The condensate recovery pump dedicated detection device of claim 8, wherein: A drainage ball valve (10) is also installed on the drainage pipeline (2), and the drainage ball valve (10) is located between the drainage metal hose section (9) and one end of the drainage pipeline (2).

10. The condensate recovery pump dedicated detection device of claim 9, wherein: A drainage check valve (11) is also installed on the drainage pipeline (2), and the drainage check valve (11) is located between the drainage ball valve (10) and one end of the drainage pipeline (2).