Rotary kiln mechanism for ceramsite production

Abstract

The utility model discloses a rotary kiln mechanism for ceramsite production, which comprises a combustion chamber, a rotary kiln is rotatably matched with one side of the combustion chamber, a combustion cylinder corresponding to the rotary kiln is arranged in the combustion chamber, a blower is mounted at one end of the combustion cylinder, a support frame is mounted at the bottom of the combustion chamber, and a discharge port is formed in the bottom of the combustion chamber. A feeding bin is mounted at one end of the rotary kiln; a plurality of sliding rails are arranged on the circumferential side of the rotary kiln in a sleeving mode, a fixing frame is arranged on the circumferential sides of the sliding rails, two riding wheels matched with the sliding rails are arranged in the fixing frame in a rotating fit mode and symmetrically arranged on the two sides of the bottoms of the sliding rails, and a mounting plate is arranged at the bottom of the fixing frame. By means of the fixing rod, when the fixing rod corresponds to the arc-shaped groove in the sliding rail, the fixing rod can elastically move downwards, the fixing rod drives the sealing plug to move out of the oil tank, and therefore the oil tank can discharge lubricating oil to the sliding rail, and the situation that the lubricating oil is damaged due to the fact that the lubricating oil is added is reduced.

Description

Technical Field

[0001] This utility model relates to the field of rotary kiln technology, specifically to a rotary kiln mechanism for ceramsite production. Background Technology

[0002] A rotary kiln, also known as a rotary calcining kiln, is a core large-scale industrial piece of equipment widely used in the building materials, metallurgy, chemical, and environmental protection industries. Its function is to utilize rotation and high internal temperatures to calcine materials within the kiln, thereby producing finished minerals, such as ceramsite.

[0003] Currently, the rotation of a rotary kiln is supported by multiple roller sets. During the rotary kiln's rotation and calcination, the friction between the roller sets needs to be lubricated, otherwise it will affect the rotary kiln's rotation and calcination efficiency. However, the temperature around the rotary kiln during calcination is high, and manually adding lubricating oil poses a risk of injury. There is an urgent need to design a rotary kiln mechanism for ceramsite production to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a rotary kiln mechanism for ceramsite production to address the aforementioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A rotary kiln mechanism for producing ceramsite includes a combustion chamber, a rotary kiln rotatably fitted to one side of the combustion chamber, a combustion cylinder corresponding to the rotary kiln disposed within the combustion chamber, a blower installed at one end of the combustion cylinder, a support frame installed at the bottom of the combustion chamber, a discharge port opened at the bottom of the combustion chamber, and a feed hopper installed at one end of the rotary kiln; multiple slide rails are fitted around the periphery of the rotary kiln, and a fixed frame is disposed around the periphery of the slide rails; two support rollers cooperating with the slide rails are rotatably fitted within the fixed frame, the two support rollers being symmetrically arranged on both sides of the bottom of the slide rails; an mounting plate is installed at the bottom of the fixed frame, a drive mechanism is disposed between the top of one of the mounting plates and the rotary kiln; an oil tank corresponding to the slide rail is disposed at the top of the fixed frame, a sealing plug is movably connected to the bottom of the oil tank, and fixing rods are installed on both sides of the sealing plug; both fixing rods are elastically fitted with the top of the inner wall of the fixed frame; and arc-shaped grooves corresponding to the fixing rods are opened on the slide rails.

[0007] Furthermore, a collection box is slidably fitted inside the support frame, cooling fans are installed on opposite sides of the inner wall of the support frame, and a waste heat flue gas exhaust pipe is provided at the top of the combustion chamber.

[0008] Furthermore, an igniter is installed at one end of the combustion cylinder, a feed pipe is provided at the top of the combustion cylinder, and a waste discharge port is provided at the bottom of the combustion cylinder.

[0009] Furthermore, a support bearing is installed on one side of the combustion chamber, and the rotary kiln is rotatably coupled to the support bearing.

[0010] Furthermore, an elastic telescopic rod is installed between the top of each of the two fixing rods and the top of the inner wall of the fixing frame. The two fixing rods are arranged symmetrically and are circular.

[0011] Furthermore, the drive mechanism includes a motor mounted on the top of one of the mounting plates, a gear ring sleeved on the periphery of the rotary kiln, and a gear mounted on the output end of the motor, the gear meshing with the gear ring.

[0012] Furthermore, one of the mounting plates is equipped with two support rods on its top, and a gear guard is installed on the top of the two support rods, with the gear ring and the gear located inside the gear guard.

[0013] In the above technical solution, the rotary kiln mechanism for ceramsite production provided by this utility model has the following beneficial effects:

[0014] By using a fixed rod, when it aligns with the arc-shaped groove on the slide rail, the fixed rod can elastically move downwards, causing the sealing plug to move out of the oil tank. This allows lubricating oil to be discharged from the oil tank onto the slide rail, reducing the risk of injury from manual lubrication. The arc-shaped groove also allows the slide rail to rotate as the rotary kiln moves, causing the fixed rod and sealing plug to periodically move downwards via elasticity to add lubricating oil. This allows for continuous use, requiring lubricating oil to be added to the oil tank only after calcination, saving manpower. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0016] Figure 1 This is a schematic diagram of the rotary kiln mechanism provided for an embodiment of the rotary kiln mechanism for producing ceramsite according to this utility model.

[0017] Figure 2 This is a schematic diagram of the combustion chamber structure provided for an embodiment of a rotary kiln mechanism for producing ceramsite according to this utility model.

[0018] Figure 3 This is a schematic diagram of the fixing frame structure provided for an embodiment of a rotary kiln mechanism for producing ceramsite according to the present invention.

[0019] Figure 4 This is a schematic diagram of the drive mechanism structure provided for an embodiment of a rotary kiln mechanism for producing ceramsite according to this utility model.

[0020] 1. Combustion chamber; 2. Rotary kiln; 3. Combustion cylinder; 4. Blower; 5. Support frame; 6. Slide rail; 7. Fixing frame; 8. Support roller; 9. Mounting plate; 10. Drive mechanism; 11. Feed hopper; 12. Oil tank; 13. Sealing plug; 14. Fixing rod; 15. Arc groove; 16. Collection box; 17. Cooling fan; 18. Waste heat flue gas exhaust pipe; 19. Ignition device; 20. Feed pipe; 21. Support bearing; 22. Elastic telescopic rod; 23. Motor; 24. Gear ring; 25. Gear; 26. Support rod; 27. Gear protective cover. Detailed Implementation

[0021] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0022] like Figure 1-4 As shown in the figure, this utility model provides a rotary kiln mechanism for producing ceramsite.

[0023] The system includes a combustion chamber 1, a rotary kiln 2 rotatably fitted to one side of the combustion chamber 1, a combustion cylinder 3 corresponding to the rotary kiln 2 inside the combustion chamber 1, a blower 4 installed at one end of the combustion cylinder 3, a support frame 5 installed at the bottom of the combustion chamber 1, and a discharge port opened at the bottom of the combustion chamber 1. A feed bin 11 is installed at one end of the rotary kiln 2. Multiple slide rails 6 are fitted around the periphery of the rotary kiln 2, and fixed frames 7 are installed around the periphery of the slide rails 6. Two support rollers 8 rotatably fitted within the fixed frames 7 and cooperating with the slide rails 6. Wheels 8 are symmetrically arranged on both sides of the bottom of slide rail 6. Mounting plate 9 is installed at the bottom of fixed frame 7. A drive mechanism 10 is set between the top of one of the mounting plates 9 and the rotary kiln 2. Oil tank 12 corresponding to slide rail 6 is set at the top of fixed frame 7. Sealing plug 13 is movably connected to the bottom of oil tank 12. Fixing rod 14 is installed on both sides of sealing plug 13. Both fixing rods 14 are elastically engaged with the top of the inner wall of fixed frame 7. Arc groove 15 corresponding to fixing rod 14 is opened on slide rail 6.

[0024] Reference Figure 2 In this embodiment, a collection box 16 is slidably fitted inside the support frame 5. Cooling fans 17 are installed on opposite sides of the inner wall of the support frame 5, and a waste heat exhaust pipe 18 is provided on the top of the combustion chamber 1. The collection box 16 can collect the finished product discharged from the combustion chamber 1, and the cooling fans 17 can cool the finished product in the collection box 16. The waste heat exhaust pipe 18 can recover and utilize the waste heat of the finished product.

[0025] Reference Figure 2 In this embodiment, an igniter 19 is installed at one end of the combustion cylinder 3, a feed pipe 20 is provided at the top of the combustion cylinder 3, and a waste discharge port is provided at the bottom of the combustion cylinder 3. Through the feed pipe 20, fuel can be delivered into the combustion cylinder 3, and the igniter 19 can ignite the fuel in the combustion cylinder 3. The burned fuel will be discharged through the waste discharge port.

[0026] Reference Figure 2 In this embodiment, a support bearing 21 is installed on one side of the combustion chamber 1, and the rotary kiln 2 is rotatably connected to the support bearing 21. The support bearing 21 supports the rotary kiln 2, allowing part of the rotary kiln 2 to enter the combustion chamber 1, and enabling the rotary kiln 2 to rotate and discharge material within the combustion chamber 1.

[0027] Reference Figure 3 In this embodiment, elastic telescopic rods 22 are installed between the top of the two fixing rods 14 and the top of the inner wall of the fixing frame 7. The two fixing rods 14 are symmetrically arranged and are circular. The elastic telescopic rods 22 can push the fixing rods 14 downward, and the circular shape of the fixing rods 14 can better fit the arc-shaped groove 15.

[0028] Reference Figure 4 The drive mechanism 10 in this embodiment includes a motor 23 mounted on the top of one of the mounting plates 9, a gear ring 24 sleeved around the rotary kiln 2, and a gear 25 mounted on the output end of the motor 23. The gear 25 meshes with the gear ring 24. The motor 23 drives the gear 25 to rotate, which in turn drives the gear ring 24 to rotate, which in turn drives the rotary kiln 2 to rotate and calcine.

[0029] Reference Figure 4 In this embodiment, one of the mounting plates 9 is equipped with two support rods 26 on its top. A gear protective cover 27 is installed at the top of the two support rods 26, and the gear ring 24 and gear 25 are located inside the gear protective cover 27. The gear protective cover 27 protects the gear ring 24 and gear 25, reducing the impact of the external environment on the gear ring 24 and gear 25.

[0030] Working principle: During operation, fuel is first added to the combustion chamber 3 for combustion. The blower 4 blows hot combustion gases into the rotary kiln 2, raising the temperature inside. Then, calcining raw materials are added through the feed hopper 11. The raw materials enter the rotary kiln 2 through the feed hopper 11. The drive mechanism 10 is activated to rotate the rotary kiln 2, causing the raw materials inside to rotate. The high temperature calcines the raw materials. The rotary kiln 2 is installed at an angle, and the raw materials gradually pass through the rotary kiln 2 to the combustion chamber 1, and then exit through the outlet at the bottom of the combustion chamber 1. The calcined ceramsite is discharged from the feed port. During the rotation of the rotary kiln 2, the rotary kiln 2 will drive the slide rail 6 to rotate. The two support rollers 8 in the fixed frame 7 will support the rotating slide rail 6. The rotation of the slide rail 6 will drive the arc groove 15 to rotate. When the arc groove 15 moves to the fixed rod 14, the fixed rod 14 will move downward due to the elastic force. The movement of the fixed rod 14 will drive the sealing plug 13 to move, so that the sealing plug 13 moves out of the bottom of the oil tank 12. At this time, the lubricating oil in the oil tank 12 will be discharged onto the slide rail 6 to lubricate the continuously rotating slide rail 6.

[0031] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A rotary kiln mechanism for producing ceramsite, comprising a combustion chamber (1), characterized in that, One side of the combustion chamber (1) is rotatably connected with a rotary kiln (2), a combustion cylinder (3) corresponding to the rotary kiln (2) is arranged in the combustion chamber (1), one end of the combustion cylinder (3) is provided with a blower (4), the bottom of the combustion chamber (1) is provided with a support frame (5), the bottom of the combustion chamber (1) is provided with a discharge port, one end of the rotary kiln (2) is provided with a feeding bin (11); a plurality of slide rails (6) are arranged on the rotary kiln (2), the slide rails (6) are provided with a fixed frame (7), the fixed frame (7) is rotatably connected with two supporting rollers (8) matched with the slide rails (6), the two supporting rollers (8) are symmetrically arranged on both sides of the bottom of the slide rails (6), the bottom of the fixed frame (7) is provided with a mounting plate (9), the top of one of the mounting plates (9) is provided with a driving mechanism (10) matched with the rotary kiln (2), the top of the fixed frame (7) is provided with an oil tank (12) matched with the slide rails (6), the bottom of the oil tank (12) is movably connected with a sealing plug (13), the sealing plug (13) is provided with a fixed rod (14) on both sides, the two fixed rods (14) are elastically connected with the inner wall of the fixed frame (7), and the slide rails (6) are provided with an arc-shaped groove (15) matched with the fixed rod (14).

2. The mechanism for a rotary kiln for producing ceramsite according to claim 1, characterized in that, The support frame (5) is slidably connected with a collection box (16), and the inner wall of the support frame (5) is provided with a cooling fan (17) on opposite sides. The top of the combustion chamber (1) is provided with a waste heat flue gas discharge pipe (18).

3. The mechanism for a rotary kiln for producing ceramsite according to claim 1, characterized in that, One end of the combustion cylinder (3) is provided with an igniter (19), the top of the combustion cylinder (3) is provided with a feeding pipe (20), and the bottom of the combustion cylinder (3) is provided with a waste discharge port.

4. The mechanism for a rotary kiln for producing ceramsite according to claim 1, characterized in that, One side of the combustion chamber (1) is provided with a support bearing (21), and the rotary kiln (2) is rotatably connected with the support bearing (21).

5. The mechanism for a rotary kiln for producing ceramsite according to claim 1, characterized in that, The top of the two fixed rods (14) is provided with an elastic telescopic rod (22) connected with the top of the inner wall of the fixed frame (7), the two fixed rods (14) are symmetrically arranged, and the two fixed rods (14) are circular.

6. The mechanism for a rotary kiln for producing ceramsite according to claim 1, characterized in that, The driving mechanism (10) comprises a motor (23) mounted on the top of one of the mounting plates (9), a gear ring (24) sleeved on the rotary kiln (2), and a gear (25) mounted on the output end of the motor (23), wherein the gear (25) is engaged with the gear ring (24).

7. The mechanism according to claim 6, wherein The top of one of the mounting plates (9) is provided with two support rods (26), and the top of the two support rods (26) is provided with a gear protection cover (27), and the gear ring (24) and the gear (25) are located in the gear protection cover (27).

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