Infrared hot melting pipeline butt joint detection device

Abstract

The utility model relates to the technical field of pipeline butt joint detection, and discloses an infrared hot melting pipeline butt joint detection device which comprises a base, a bearing table is fixedly connected to the upper surface of the base, a receding opening is formed in the middle of the bearing table, and a multi-stage hydraulic cylinder is fixedly connected to the upper surface of the base. The output end of the multi-stage hydraulic cylinder penetrates through the receding opening to be fixedly connected with a first top plate, a plurality of side rods are fixedly connected to one side of the upper surface of the bearing table, square telescopic rods are fixedly connected to the top ends of the side rods, and a transverse plate is fixedly connected to one ends of the square telescopic rods. And the lower surface of the transverse plate is fixedly connected with a linear motor module. By means of the linear motor module and the pressure sensor on the linear motor module, the butt joint position of the infrared hot melting pipeline body can be repeatedly measured, manual detection is not needed, and the detection precision is effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline butt joint detection technical field more specifically to infrared hot melt pipeline butt joint detection device. BACKGROUND

[0002] Hot melt welding technology is the core process of plastic pipeline connection, and is widely used in gas transportation, municipal water supply and drainage, industrial fluid transportation and other fields. Its principle is to melt the end face of the pipeline by heating, and to realize the fusion of molecular chains by applying pressure to form a seamless joint.

[0003] However, the welding quality is affected by factors such as temperature control, pressure uniformity, environmental interference, etc., and defects such as cold welding, false welding, foreign matter inclusion, etc. These defects may cause pipeline leakage, bursting and other safety hazards, especially for high-risk scenarios such as gas pipelines.

[0004] After searching, the patent with the publication number CN210759328U discloses a hot melt pipeline fusion device. The device replaces manual contact with the pipeline through a pipe clamp device to avoid safety hazards during the fusion process and reduce manual labor. At the same time, the hot melt pipeline fusion device can improve the fusion quality of the hot melt pipeline. To ensure the quality of the welding after completing the welding, the precision of the butt joint needs to be detected after the product is put into use. Currently, manual visual inspection is generally used for detection. This method is rough and difficult to ensure product quality. UTILITY MODEL CONTENTS

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides an infrared hot melt pipeline butt joint detection device to solve the problems existing in the above-mentioned background technology.

[0006] The utility model provides the following technical scheme: infrared hot melt pipeline butt joint detection device, including the base, the upper surface of base is connected with the bearing station, the bearing station upper surface is fixedly connected with the multistage hydraulic cylinder, the multistage hydraulic cylinder output passes through the position avoidance mouth and is fixedly connected with the top plate one, the bearing station upper surface one side is fixedly connected with a plurality of side bars, the top of a plurality of side bars is fixedly connected with the square telescopic link, one end of a plurality of square telescopic links is fixedly connected with the horizontal plate, the lower surface of horizontal plate is fixedly connected with the linear motor module, the rotator lower surface of linear motor module is fixedly connected with two pressure sensors for testing pressure, the lower surface of two pressure sensors is fixedly connected with the pressure plate for contacting with the pipeline body, the upper surface of horizontal plate is equipped with the display screen for cooperating with pressure sensor.

[0007] As a further embodiment of this utility model, a support frame for supporting the pipe body is fixedly connected to the upper surface of the top plate, and the support frame has a V-shaped groove for positioning the pipe body.

[0008] As a further embodiment of this utility model, connecting rods are fixedly connected to both sides of the top plate one, and a set of circular telescopic rods are fixedly connected to both ends of the upper surface of the support platform, and there are multiple rods in each set. The top ends of the multiple circular telescopic rods in each set are fixedly connected to the top plate two, and the other ends of the two connecting rods are fixed to one side of the top plate two. The upper surface of the top plate two is fixedly connected to the support frame two, which has the same height and shape as the support frame one.

[0009] As a further embodiment of this utility model, the upper surface of the support platform is provided with two spring dampers located between one support frame and two support frames. The top of the spring dampers is fixedly connected to a bracket, and the upper surface of the bracket is provided with a V-shaped groove that is the same as the upper surface of the support frame.

[0010] As a further embodiment of this utility model, multiple ends below the pressure plate are rotatably connected to rollers via bearings, and elastic rubber rings are adhered to the outer circumference of the rollers.

[0011] As a further embodiment of this utility model, a fixing plate is fixedly connected between the two side rods located in the middle position, and an electric push rod is fixedly connected to the upper part of the fixing plate, with the output end of the electric push rod fixed to one side of the horizontal plate.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. This utility model, through its linear motor module and pressure sensor, can repeatedly measure the docking position of the infrared hot melt pipe body without the need for manual inspection, thus effectively increasing the accuracy of the inspection.

[0014] 2. This utility model, through the provided connecting rod and bearing frame II, can lift the infrared hot melt pipe body and support its two ends, effectively preventing the product from falling due to tilting during the testing process.

[0015] 3. With the spring damper and bracket provided, the infrared hot melt pipe is placed on the support frame when the first support frame and the second support frame are below. The space for manual movement is large, which facilitates the placement and removal of the infrared hot melt pipe. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the front three-dimensional structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the rear three-dimensional structure of this utility model.

[0018] Figure 3 This is an enlarged structural diagram of the base of this utility model.

[0019] Figure 4 This utility model Figure 2 A partially enlarged structural diagram.

[0020] Figure 5 This is an enlarged schematic diagram of the horizontal plate structure of this utility model.

[0021] The attached diagram is labeled as follows: 1. Base; 2. Support platform; 3. Clearance opening; 4. Multi-stage hydraulic cylinder; 5. Top plate one; 6. Support frame one; 7. Side rod; 8. Square telescopic rod; 9. Horizontal plate; 10. Linear motor module; 11. Pressure sensor; 12. Pressure plate; 13. Display screen; 14. Electric push rod; 15. Round telescopic rod; 16. Top plate two; 17. Support frame two; 18. Spring damper; 19. Bracket; 20. Roller; 21. Connecting rod. Detailed Implementation

[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. This utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0023] Reference Figures 1-5This utility model provides an infrared hot-melt pipe butt testing device, including a base 1. A support platform 2 is bolted to the upper surface of the base 1. A clearance opening 3 is provided in the middle of the support platform 2. A multi-stage hydraulic cylinder 4 is bolted to the upper surface of the base 1. The output end of the multi-stage hydraulic cylinder 4 passes through the clearance opening 3 and is bolted to a top plate 5. Multiple side rods 7 are bolted to one side of the upper surface of the support platform 2. The top of each side rod 7 is bolted to a square telescopic rod 8. One end of each square telescopic rod 8 is bolted to a horizontal plate 9. A linear motor module 10 is bolted to the lower surface of the horizontal plate 9. Two pressure sensors 11 for testing pressure are bolted to the lower surface of the mover on the linear motor module 10. A pressure plate 12 for contacting the pipe body is bolted to the lower surface of the two pressure sensors 11. The upper surface of the horizontal plate 9 is provided with a device that works in conjunction with the pressure sensors 11. The display screen 13 and the top plate 5 are bolted together with a support frame 6 for supporting the pipe body. The support frame 6 has a V-groove for positioning the pipe body. Multiple ends below the pressure plate 12 are rotatably connected to rollers 20 through bearings. The outer circumference of the rollers 20 is bonded with elastic rubber rings. Then, the multi-stage hydraulic cylinder 4 is activated to extend, thereby moving the top plate 5 upward. As the top plate 5 moves upward, the support frame 6 on it moves upward. At the same time, the support frame 17 is moved upward through the connecting rod 21. After the support frame 6 contacts the infrared hot melt pipe body, the multi-stage hydraulic cylinder 4 is activated again to extend, lifting the infrared hot melt pipe body until it is in close contact with the rollers 20. Through the linear motor module 10 and the pressure sensor 11 on it, the docking position of the infrared hot melt pipe body can be repeatedly measured without manual inspection, which effectively increases the accuracy of the inspection.

[0024] In this utility model, both sides of the top plate 5 are fixedly connected with connecting rods 21 by bolts. Both ends of the upper surface of the support platform 2 are fixedly connected with a set of circular telescopic rods 15 by bolts, and there are multiple rods in each set. The top ends of the multiple circular telescopic rods 15 in each set are fixedly connected with the top plate 16 by bolts. The other ends of the two connecting rods 21 are fixed to one side of the top plate 16. The upper surface of the top plate 16 is fixedly connected with a support frame 17 that is uniform in height and shape with the support frame 6. When the top plate 5 moves upward, the support frame 6 on it moves upward, and the support frame 17 moves upward through the connecting rods 21. Through the connecting rods 21 and the support frame 17, the infrared hot melt pipe body can be lifted up and its two ends can be supported, effectively preventing the product from falling due to tilting during the inspection process.

[0025] In this invention, two spring dampers 18 are located on the upper surface of the support platform 2, between one support frame 6 and two support frames 17. The top of the spring dampers 18 is fixedly connected to a bracket 19 by bolts. The upper surface of the bracket 19 has a V-shaped groove similar to the upper surface of the support frame 6. In use, the infrared hot melt pipe body to be tested is first placed on the two brackets 19. After the measurement is completed, the multi-stage hydraulic cylinder 4 is activated to retract, thereby moving the infrared hot melt pipe body downward until it falls on the bracket 19. The extension and retraction continue until the support frame 6 and the support frame 17 are separated from the infrared hot melt pipe body. With the spring dampers 18 and the brackets 19 on them, when the support frame 6 and the support frame 17 are below, the infrared hot melt pipe is placed on them first. The space for manual movement is large, which facilitates the placement and removal of the infrared hot melt pipe.

[0026] In this invention, a fixing plate is bolted between the two side rods 7 located in the middle position. An electric push rod 14 is bolted to the fixing plate, and the output end of the electric push rod 14 is fixed to one side of the horizontal plate 9. After the infrared hot melt pipe body is sent to the bracket 19, the electric push rod 14 is activated to retract, thereby driving the horizontal plate 9 to move towards the side rods 7. When the components on it are removed from the range of the infrared hot melt pipe body, the infrared hot melt pipe body can be removed, thus completing the inspection of the connection of the infrared hot melt pipe body. By connecting the horizontal plate 9 to the electric push rod 14, it can be moved. During the placement and removal of the infrared hot melt pipe, the horizontal plate 9 is moved to one side, further providing more room for workers to move.

[0027] The use of this utility model involves the following steps:

[0028] S1: When using, first place the infrared hot melt pipe body to be tested on the two brackets 19, then start the multi-stage hydraulic cylinder 4 to extend it, thereby driving the top plate 5 to move upward. When the top plate 5 moves upward, the bearing frame 6 on it moves upward. At the same time, the connecting rod 21 drives the bearing frame 17 to move upward. When the bearing frame 16 contacts the infrared hot melt pipe body, continue to start the multi-stage hydraulic cylinder 4 to extend it, and lift the infrared hot melt pipe body until it is in close contact with the roller 20.

[0029] S2: After the infrared hot melt pipe body and the roller 20 are in close contact, the pressure sensor 11 is subjected to force and the pressure it receives is displayed on the display screen 13. Then, the linear motor module 10 is started to drive the roller 20 to move laterally to measure the pipe. When passing the docking part, if the value displayed on the display screen 13 fluctuates within the normal range, the docking is perfect. If the value on the display screen 13 fluctuates too much, there is a difference in the docking.

[0030] S3: After the measurement is completed, start the multi-stage hydraulic cylinder 4 to retract, thereby moving the infrared hot melt pipe body downward until it falls on the bracket 19. Continue to extend and retract until the support frame 1 6 and support frame 2 17 are separated from the infrared hot melt pipe body.

[0031] S4: Then start the electric push rod 14 to retract, thereby driving the horizontal plate 9 to move towards the side rod 7. When the components on it are out of the range of the infrared hot melt pipe body, the infrared hot melt pipe body can be removed, thus completing the detection of the connection of the infrared hot melt pipe body.

[0032] Finally, the following points should be noted: In the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "linkage" should be interpreted broadly, and can be mechanical or electrical connection, or internal connection between two components, or direct connection. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may change.

[0033] The electronic components and modules used in this utility model can all be parts that are commonly used in the market and can achieve the specific functions in this case. The specific models and sizes can be selected and adjusted according to actual needs.

[0034] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

Claims

1. An infrared hot melt pipe butt joint detection device, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected with a bearing table (2), an avoiding position (3) is arranged in the middle position of the upper surface of the bearing table (2), a multi-stage hydraulic cylinder (4) is fixedly connected to the upper surface of the base (1) and located below the avoiding position (3), a top plate one (5) is fixedly connected to the output end of the multi-stage hydraulic cylinder (4) and passes through the avoiding position (3), a plurality of side rods (7) are fixedly connected to one side of the upper surface of the bearing table (2), the top ends of the plurality of side rods (7) are fixedly connected with square telescopic rods (8), one end of the plurality of square telescopic rods (8) is fixedly connected with a horizontal plate (9), a linear motor module (10) is fixedly connected to the lower surface of the horizontal plate (9), two pressure sensors (11) for testing pressure are fixedly connected to the lower surface of the mover of the linear motor module (10), a pressure plate (12) used for contacting the pipeline body is fixedly connected to the lower surface of the two pressure sensors (11), and a display screen (13) used in cooperation with the pressure sensor (11) is arranged on the upper surface of the horizontal plate (9).

2. The infrared hot melt pipe butt detection apparatus of claim 1, wherein: The upper surface of the top plate one (5) is fixedly connected with a bearing frame one (6) for bearing the pipeline body, and the bearing frame one (6) has a V-shaped groove for positioning the pipeline body.

3. The infrared hot melt pipe butt detection apparatus of claim 2, wherein: The two sides of the top plate one (5) are fixedly connected with connecting rods (21), the two ends of the upper surface of the bearing table (2) are fixedly connected with a group of circular telescopic rods (15), and each group is a plurality of circular telescopic rods (15), the top ends of the plurality of circular telescopic rods (15) of each group are fixedly connected with a top plate two (16), the other ends of the two connecting rods (21) are fixedly connected with one side of the top plate two (16), and the upper surface of the top plate two (16) is fixedly connected with a bearing frame two (17) which is the same in height and shape as the bearing frame one (6).

4. The infrared hot melt pipe butt detection apparatus of claim 3, wherein: The upper surface of the bearing table (2) and located between one bearing frame one (6) and two bearing frame two (17) are provided with two spring dampers (18), the top ends of the two spring dampers (18) are fixedly connected with brackets (19), and the upper surface of the bracket (19) is provided with a V-shaped groove which is the same as the upper surface of the bearing frame one (6).

5. The infrared hot melt pipe butt detection apparatus of claim 1, wherein: A plurality of end portions below the pressure plate (12) are rotatably connected with rollers (20) through bearings, and the circumferential outer wall of the roller (20) is bonded with an elastic rubber ring.

6. The infrared hot melt pipe butt detection apparatus of claim 1, wherein: Two side rods (7) located in the middle position are fixedly connected with a fixed plate, an electric push rod (14) is fixedly connected to the upper surface of the fixed plate, and the output end of the electric push rod (14) is fixedly connected with one side of the horizontal plate (9).

Images