Block type circle forming device for stator core processing

Abstract

The utility model discloses a block type stator iron core processing circle forming device, which comprises an upper platform and a lower platform, a stand column is connected between the lower platform and the upper platform, the center of the upper platform is provided with an ejection column and a first linear reciprocating motion mechanism for controlling the ejection column to move axially, and the first linear reciprocating motion mechanism is provided with a second linear reciprocating motion mechanism for controlling the ejection column to move axially. An iron core positioning tool is arranged at the end of the ejection column, an upper circle forming check ring, a middle circle forming check ring and a lower circle forming check ring which axially move relative to the ejection column are arranged above the upper platform, and four sets of adjacent circle forming mechanisms with equal interval included angles are circumferentially distributed on the upper circle forming check ring, the middle circle forming check ring and the lower circle forming check ring respectively. The upper circle forming check ring, the middle circle forming check ring and the lower circle forming check ring are provided with a composite linear reciprocating motion mechanism which switches and controls one of the upper circle forming check ring, the middle circle forming check ring and the lower circle forming check ring to move up and down. The circle forming device has the characteristics of interference prevention and automatic circle forming, and is complete in overall function and high in practicability.

Description

Technical Field

[0001] This utility model relates to the field of mechanical automation technology, and more specifically, it relates to a rounding device for processing segmented stator cores. Background Technology

[0002] Traditional segmented stator cores require a circular winding operation after a single winding is completed. Chinese utility model patent number 202420851569.8 discloses a multi-unit stator core coil umbrella-shaped circular winding device, designed for segmented stator cores with slightly larger outer diameters. This allows all the winding clamps to move simultaneously without interference. However, when applied to segmented stator cores with slightly smaller outer diameters, the winding clamps interfere with each other, rendering the device unsuitable and resulting in poor overall performance. Therefore, this utility model proposes a circular winding device for processing segmented stator cores. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a rounding device for processing segmented stator cores, which has the characteristics of anti-interference and automatic rounding.

[0004] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows: The utility model relates to a circular forming device for processing segmented stator cores, including an upper platform and a lower platform. A column connects the lower platform to the upper platform. The upper platform has an ejector column in the center and a first linear reciprocating motion mechanism for controlling the axial movement of the ejector column. The end of the ejector column is provided with a core positioning fixture. Above the upper platform are an upper circular forming retaining ring, a middle circular forming retaining ring, and a lower circular forming retaining ring that move axially relative to the ejector column. Four sets of circular forming mechanisms with equal included angles are arranged around the upper, middle, and lower circular forming retaining rings. A compound linear reciprocating motion mechanism is provided on the upper, middle, and lower circular forming retaining rings to switch and control one of them to move up and down.

[0005] The present invention is further configured such that: the rounding mechanism includes a driving block, the driving block has a driving groove extending radially along the ejector post, the driving groove has a driving wheel rolling inside it, the rounding mechanism also includes a rounding seat block fixed relative to the upper rounding retaining ring, the middle rounding retaining ring and the lower rounding retaining ring, the rounding seat block has a first connecting rod, a second connecting rod and a third connecting rod that are parallel to each other, and also includes a fourth connecting rod and a fifth connecting rod that are hinged to the first connecting rod, the second connecting rod and the third connecting rod, the fifth connecting rod is parallel to the fourth connecting rod, the fifth connecting rod has an extension rod, the driving wheel is rotatably connected to the extension rod, and the first connecting rod has a segmented iron core clamping fixture.

[0006] The present invention is further configured as follows: the composite linear reciprocating motion mechanism includes a middle platform located between the upper platform and the lower platform. The middle platform is provided with a second linear reciprocating motion mechanism for controlling up and down movement. The upper platform is slidably connected to a first push rod whose upper end is connected to an upper circular retaining ring, a second push rod whose upper end is connected to a middle circular retaining ring, and a third push rod whose upper end is connected to a lower circular retaining ring. The bottom of the third push rod, the first push rod, and the second push rod are all rotatably connected to support wheels. An adjusting plate is rotatably connected to the middle platform. The adjusting plate has notches around its circumference for the first push rod, the second push rod, or the third push rod to pass through. The adjusting plate is provided with a lower external gear ring. A lower gear meshes on the lower external gear ring. A first motor for controlling rotation is driven and connected to the lower gear. The first motor is located on the middle platform.

[0007] The present invention is further configured such that: the second linear reciprocating motion mechanism includes a lead screw rotatably connected to the upper platform and the lower platform, a lead screw nut is threaded onto the lead screw, the middle platform is disposed on the lead screw nut, and one end of the lead screw is drivenly connected to a second motor for controlling rotation, the second motor being disposed on the lower platform.

[0008] The present invention is further configured such that: the first linear reciprocating motion mechanism includes an electric push rod.

[0009] In summary, the present invention has the following beneficial effects: The circular forming device for processing segmented stator cores involved in the present invention can complete the circular forming operation of segmented stator cores with slightly smaller outer diameters by gradually closing the twelve groups of segmented core clamping fixtures in groups of four to prevent mutual interference. It is interference-proof, automatically forms circles, has perfect overall functions, and is highly practical. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0011] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0012] Figure 3 This is a partial structural schematic diagram of the present invention;

[0013] Figure 4 This is a partial structural schematic diagram of the present invention;

[0014] Figure 5 This is a schematic diagram illustrating the structure of the circular forming mechanism of this utility model;

[0015] Figure 6 This is a schematic diagram illustrating the structure of the adjustment disc in this utility model. Detailed Implementation

[0016] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that these descriptions are only for further illustrating the features and advantages of this utility model, and not for limiting the patent claims of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this utility model.

[0017] The present invention will be further described below with reference to the accompanying drawings and preferred embodiments.

[0018] Example 1

[0019] See Figures 1 to 6 As shown, the segmented stator core processing rounding device involved in this embodiment includes an upper platform 1 and a lower platform 2. A column 3 is connected between the lower platform 2 and the upper platform 1. The upper platform 1 is provided with an ejector column 4 and a first linear reciprocating motion mechanism 5 for controlling the axial movement of the ejector column. The end of the ejector column 4 is provided with a core positioning fixture 6. Above the upper platform 1, there are an upper rounding retaining ring 7, a middle rounding retaining ring 8, and a lower rounding retaining ring 9 that move axially relative to the ejector column. Four sets of rounding mechanisms 10 with equal included angles are arranged around the upper rounding retaining ring 7, the middle rounding retaining ring 8, and the lower rounding retaining ring 9. A compound linear reciprocating motion mechanism 11 is provided on the upper rounding retaining ring 7, the middle rounding retaining ring 8, and the lower rounding retaining ring 9 to switch and control one of them to move up and down.

[0020] Furthermore, the rounding mechanism 10 includes a drive block 1001, on which a drive groove 1002 extending radially along the ejector post is formed. A drive wheel 1003 rolling within the drive groove 1002 is provided. The rounding mechanism 10 also includes a rounding seat block 1004 fixed relative to the upper rounding retaining ring, the middle rounding retaining ring, and the lower rounding retaining ring. A first connecting rod 1005 and a second connecting rod 1006, which are parallel to each other, are hinged on the rounding seat block 1004. The second link 1006 and the third link 1007 also include a fourth link 1008 and a fifth link 1009 that are hinged to the first link, the second link and the third link. The fifth link 1009 is parallel to the fourth link 1008. An extension rod 1010 is provided on the fifth link 1009. The drive wheel 1003 is rotatably connected to the extension rod 1010. A segmented iron core clamping fixture 1011 is provided on the first link 1005.

[0021] Furthermore, the composite linear reciprocating motion mechanism 11 includes a middle platform 1101 disposed between the upper platform and the lower platform. A second linear reciprocating motion mechanism 1102, controlling the up-and-down movement, is provided on the middle platform 1101. The upper platform 1101 is slidably connected to a first push rod 1103 whose upper end is connected to an upper circular retaining ring, a second push rod 1104 whose upper end is connected to a middle circular retaining ring, and a third push rod 1105 whose upper end is connected to a lower circular retaining ring. The third push rod 1105 is connected to the first push rod 1103 and the second push rod. The bottom of each 1104 is rotatably connected to a support wheel 1106. An adjustment disc 1107 is rotatably connected to the middle platform 1101. The adjustment disc 1107 has notches 1108 around its circumference for the first, second, or third push rod to pass through. The adjustment disc 1107 is provided with a lower external gear ring 1109. A lower gear 1110 meshes with the lower external gear ring 1109. A first motor 1111, which controls the rotation, is driven to the lower gear 1110. The first motor 1111 is located on the middle platform 1101.

[0022] Furthermore, the second linear reciprocating motion mechanism 1102 includes a lead screw 11021 rotatably connected to the upper platform and the lower platform, a lead screw nut 11022 threadedly connected to the lead screw 11021, the middle platform being disposed on the lead screw nut, and a second motor 11023 for controlling rotation being transmitted to one end of the lead screw 11021, the second motor being disposed on the lower platform.

[0023] Furthermore, the first linear reciprocating motion mechanism 5 includes an electric push rod.

[0024] In this embodiment, twelve segmented stator cores are arranged sequentially on the segmented core clamping fixture 1011. The cores are then formed into circles by four circular mechanisms 10 on the upper circular retaining ring 7, the middle circular retaining ring 8, and the lower circular retaining ring 9. Each time, four cores enter the core positioning fixture 6 to prevent mutual interference.

[0025] The principle of switching and lifting between the upper circular retaining ring 7, the middle circular retaining ring 8, and the lower circular retaining ring 9 is as follows: Through gear ring transmission, the operating adjustment plate 1107 is rotated to select the corresponding push rod, so that the other push rods can pass through. During the upward movement of the middle platform 1101, the corresponding push rod can be pushed upward, so that the circular mechanism 10 on the corresponding circular retaining ring is linked to perform the circular movement.

[0026] The circular forming device for processing segmented stator cores involved in this utility model can complete the circular forming operation of segmented stator cores with slightly smaller outer diameters by gradually closing the twelve groups of segmented core clamping fixtures in groups of four to prevent mutual interference. It is interference-proof, automatically forms circles, has complete overall functions, and is highly practical.

[0027] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the actual orientation or positional relationship shown. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the embodiments and according to the specific circumstances.

[0028] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.

Claims

1. A rounding device for processing segmented stator cores, comprising an upper platform and a lower platform, wherein a column connects the lower platform and the upper platform, an ejector column is provided at the center of the upper platform and a first linear reciprocating motion mechanism for controlling the axial movement of the ejector column, and a core positioning fixture is provided at the end of the ejector column, characterized in that: The upper platform is provided with upper, middle and lower circular blocking rings which are axially movable relative to the ejection column, four groups of circular mechanisms with equal adjacent interval angles are arranged on the upper, middle and lower circular blocking rings respectively, and a composite linear reciprocating mechanism which controls the up-and-down movement of one of the circular mechanisms is arranged on the upper, middle and lower circular blocking rings.

2. The segment stator core machining round device according to claim 1, characterized in that: The circular mechanism comprises a driving block, a driving sliding groove extending along the radial direction of the ejection column is formed in the driving block, a driving wheel which rolls inside the driving sliding groove is arranged in the driving sliding groove, the circular mechanism further comprises a circular seat block which is fixed relative to the upper, middle and lower circular blocking rings, the first, second and third connecting rods which are parallel to each other are hinged to the circular seat block, the fourth and fifth connecting rods which hinge the first, second and third connecting rods are further arranged, the fifth connecting rod is parallel to the fourth connecting rod, an extension rod is arranged on the fifth connecting rod, the driving wheel is rotatably connected to the extension rod, and a block iron core clamping clamp is arranged on the first connecting rod.

3. The segment stator core processing round making device according to claim 1 or 2, characterized in that: The composite linear reciprocating mechanism comprises a middle platform which is arranged between the upper and lower platforms, a second linear reciprocating mechanism which controls the up-and-down movement is arranged on the middle platform, the first, second and third top rods which are connected to the upper, middle and lower circular blocking rings respectively are slidably connected to the upper platform, support wheels are rotatably connected to the bottom of the first and second top rods and the third top rod, an adjusting disc is rotatably connected to the middle platform, the adjusting disc is provided with gaps for the first, second or third top rods to avoid, a lower outer gear ring is arranged on the adjusting disc, a lower gear is engaged with the lower outer gear ring, a first motor which controls the rotation is drivingly connected to the lower gear, and the first motor is arranged on the middle platform.

4. The segment stator core machining round device according to claim 3, characterized in that: The second linear reciprocating mechanism comprises a lead screw which is rotatably connected to the upper and lower platforms, a lead screw nut which is threadedly connected to the lead screw is arranged on the middle platform, and a second motor which controls the rotation is drivingly connected to one end of the lead screw, and the second motor is arranged on the lower platform.

5. The segmented stator core machining round device of claim 1, wherein: The first linear reciprocating mechanism comprises an electric push rod.

Images