Tool for assembling fan motor and wire harness

Abstract

The utility model relates to the technical field of motor assembling equipment, in particular to a tool for assembling a fan motor and a wire harness, which is provided with a second conveying device and a press-fitting device to automatically convey and press-fit the wire harness so as to reduce the labor intensity of workers, and is also provided with a third conveying device and a fourth press-fitting device so as to reduce the labor intensity of the workers. A plurality of motor assemblies are conveyed and pressed at a time, so that the production efficiency is improved; comprising a first conveying device; the machine further comprises a second conveying device, a press-fitting device and a positioning device. The second conveying device, the press-fitting device and the positioning device are all installed on the first conveying device. The first conveying device conveys a motor rotor and a wire harness, the second conveying device clamps and conveys the motor rotor and the wire harness, the press fitting device presses the motor rotor and the wire harness, and the positioning device clamps and positions a motor stator.

Description

Technical Field

[0001] This utility model relates to the technical field of motor assembly equipment, and in particular to a tooling for assembling a fan motor and a wiring harness. Background Technology

[0002] An electric motor typically consists of a stator, a rotor, and a wiring harness, which are usually assembled into one unit by press fitting.

[0003] Existing motor assembly equipment, such as the Chinese utility model patent with authorization announcement number CN222366170U, representing a class of prior art, mainly includes a conveyor belt, a platform, and clamping blocks. The conveyor belt transports the motor rotor, the platform positions and transports the motor stator, and the clamping blocks clamp, transport, and press the motor rotor.

[0004] However, the existing technology and equipment still have the following problems when in use: the existing machines require workers to pre-connect the wiring harness to the motor assembly, which is labor-intensive for workers, and the existing machines can only press-fit one motor assembly at a time, resulting in low production efficiency. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a tooling for assembling a fan motor and a wire harness, which automatically transports and presses the wire harness by setting a second transport device and a pressing device, thereby reducing the labor intensity of workers, and improves production efficiency by transporting and pressing multiple motor components at one time by setting a second transport device and a pressing device.

[0006] This utility model discloses a tooling for assembling a fan motor and a wiring harness, including a first conveying device; it also includes a second conveying device, a pressing device, and a positioning device, all of which are mounted on the first conveying device. The first conveying device conveys the motor rotor and the wiring harness, the second conveying device clamps and conveys the motor rotor and the wiring harness, the pressing device presses the motor rotor and the wiring harness, and the positioning device clamps and positions the motor stator.

[0007] Preferably, the conveying device includes a body, a support, multiple supports, multiple conveyor belts, and multiple conveyor belts. The support and multiple supports are all installed on the top of the body. The top of the support is provided with a mounting groove and multiple through holes. The middle of the support is provided with a mounting platform. The multiple conveyor belts are respectively installed on the multiple supports. The operation of the conveyor belts transports the electronic rotor and the wire harness.

[0008] Preferably, the conveying device two includes a linear motor, two supports three, a guide rod, a slider, a support four, a hydraulic cylinder one, a gripper one, multiple hydraulic cylinders two, and multiple grippers two. The linear motor and the two supports three are fixedly mounted on the bottom of the mounting platform of the support one. The guide rod is mounted on the two supports three. The slider is slidably mounted on the guide rod. The support four is mounted on the bottom of the linear motor and the slider. The hydraulic cylinder one and multiple hydraulic cylinders two are mounted on the bottom of the support four. The hydraulic cylinder one is aligned with the conveyor belt two, and the multiple hydraulic cylinders two are respectively aligned with the multiple conveyor belts one. The gripper one is mounted on the hydraulic cylinder one, and the multiple grippers two are respectively mounted on the multiple hydraulic cylinders two. The linear motor provides power to drive the grippers one and two to move left and right. The hydraulic cylinder one provides power to drive the grippers one to move back and forth. The hydraulic cylinder two provides power to drive the grippers two to move back and forth. The linear motor, the hydraulic cylinder one, and the hydraulic cylinder two cooperate to drive the grippers one and two to clamp and convey the motor rotor and the wire harness.

[0009] Preferably, the pressing device includes a hydraulic cylinder three, multiple guide pillars, a bracket five, a reducer one, a motor one, a bracket six, a hydraulic cylinder four, and a pressing block. The hydraulic cylinder three is fixedly installed in the mounting groove one of the bracket one. The multiple guide pillars are slidably installed in the multiple through holes of the bracket one. The bracket five is installed at the bottom of the hydraulic cylinder three and the multiple guide pillars. The reducer one is fixedly installed inside the bracket five. The motor one is fixedly installed at the top of the reducer one. The bracket six is ​​rotatably installed at the bottom of the reducer one, and the motor one provides power to the bracket six through the reducer one. The hydraulic cylinder four is fixedly installed at the bottom of the bracket six. The pressing block is installed on the hydraulic cylinder four, and there is a sliding fit between the pressing block and the bracket six. The hydraulic cylinder three provides power to drive the pressing block to move up and down. The motor one provides power to drive the bracket six to rotate the pressing block. The hydraulic cylinder four provides power to drive the pressing block to slide on the bracket six. The hydraulic cylinder three, the motor one, and the hydraulic cylinder four cooperate to drive the pressing block to press the motor at different positions.

[0010] Preferably, the positioning device includes two hydraulic cylinders and two positioning blocks. The two hydraulic cylinders are both mounted on the top of the machine body, and the two positioning blocks are respectively mounted on the two hydraulic cylinders and are located between the two hydraulic cylinders. The hydraulic cylinders provide power to drive the positioning blocks to move closer or further away from each other. The positioning blocks move closer to each other to clamp and position the motor stator.

[0011] Preferably, the top of the machine body is also provided with a second mounting groove. The positioning device includes a second reducer, a second motor, a seventh bracket, and multiple third grippers. The second reducer is fixedly installed in the second mounting groove, the second motor is fixedly installed at the bottom of the second reducer, the seventh bracket is rotatably installed at the top of the second reducer, and the multiple third grippers are evenly spaced on the side of the seventh bracket. The second motor provides power to drive the third grippers to rotate. The third grippers and the seventh bracket cooperate to clamp, position, and transport the motor stator.

[0012] Compared with the prior art, the advantages of this utility model are: it can automatically transport and press wire harnesses, reducing the labor intensity of workers; and it can transport and press multiple motor components at one time, resulting in higher production efficiency. Attached Figure Description

[0013] Figure 1 This is an isometric structural schematic diagram of Embodiment 1 of this utility model;

[0014] Figure 2 This is an isometric structural schematic diagram of Embodiment 2 of this utility model.

[0015] Figure 3 This is an isometric structural schematic diagram of transport device one.

[0016] Figure 4 This is an isometric structural schematic diagram of transport device two.

[0017] Figure 5 This is a schematic diagram of the isometric structure of the press fitting device.

[0018] Figure 6 yes Figure 1 Partial isometric structural schematic diagram at point A

[0019] Figure 7 This is an isometric structural diagram of the positioning device in Embodiment 2.

[0020] The attached diagram is labeled as follows: 01, Conveying Device 1; 11, Machine Body; 12, Support 1; 13, Support 2; 14, Conveyor Belt 1; 15, Conveyor Belt 2; 02, Conveying Device 2; 21, Linear Motor; 22, Support 3; 23, Smooth Rod; 24, Slider; 25, Support 4; 26, Hydraulic Cylinder 1; 27, Gripper 1; 28, Hydraulic Cylinder 2; 29, Gripper 2; 03, Pressing Device; 31, Hydraulic Cylinder 3; 32, Guide Post; 33, Support 5; 34, Reducer 1; 35, Motor 1; 36, Support 6; 37, Hydraulic Cylinder 4; 38, Pressing Block; 04, Positioning Device; 41, Hydraulic Cylinder 5; 42, Positioning Block; 43, Reducer 2; 44, Motor 2; 45, Support 7; 46, Gripper 3. Detailed Implementation

[0021] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0022] Example 1

[0023] like Figure 1As shown, it includes a first conveying device 01; it also includes a second conveying device 02, a pressing device 03, and a positioning device 04. The second conveying device 02, the pressing device 03, and the positioning device 04 are all installed on the first conveying device 01. The first conveying device 01 conveys the motor rotor and the wire harness, the second conveying device 02 clamps and conveys the motor rotor and the wire harness, the pressing device 03 presses the motor rotor and the wire harness, and the positioning device 04 clamps and positions the motor stator.

[0024] like Figure 2 and Figure 3 As shown, the conveying device 101 includes a body 11, a support 12, multiple supports 2 13, multiple conveyor belts 14 and 2 15. The support 12 and multiple supports 2 13 are all installed on the top of the body 11. The top of the support 12 is provided with a mounting groove and multiple through holes. The middle of the support 12 is provided with a mounting platform. The multiple conveyor belts 14 and multiple conveyor belts 2 15 are respectively installed on the multiple supports 2 13.

[0025] like Figure 4 As shown, the conveying device 202 includes a linear motor 21, two brackets 322, a guide rod 23, a slider 24, a bracket 45, a hydraulic cylinder 1 26, a gripper 1 27, multiple hydraulic cylinders 28, and multiple grippers 29. The linear motor 21 and the two brackets 32 are fixedly installed on the bottom of the mounting platform of the bracket 12. The guide rod 23 is installed on the two brackets 322. The slider 24 is slidably installed on the guide rod 23. The bracket 45 is installed at the bottom of the linear motor 21 and the slider 24. The hydraulic cylinder 1 26 and multiple hydraulic cylinders 28 are installed at the bottom of the bracket 45. The hydraulic cylinder 1 26 is aligned with the conveyor belt 215, and the multiple hydraulic cylinders 28 are respectively aligned with multiple conveyor belts 14. The gripper 1 27 is installed on the hydraulic cylinder 1 26, and the multiple grippers 29 are respectively installed on the multiple hydraulic cylinders 28.

[0026] like Figure 5 As shown, the pressing device 03 includes a hydraulic cylinder 31, multiple guide pillars 32, a bracket 5 33, a reducer 1 34, a motor 1 35, a bracket 6 36, a hydraulic cylinder 4 37, and a pressing block 38. The hydraulic cylinder 31 is fixedly installed in the mounting groove 1 of the bracket 1 12. The multiple guide pillars 32 are slidably installed in the multiple through holes of the bracket 1 12. The bracket 5 33 is installed at the bottom of the hydraulic cylinder 31 and the multiple guide pillars 32. The reducer 1 34 is fixedly installed inside the bracket 5 33. The motor 1 35 is fixedly installed at the top of the reducer 1 34. The bracket 6 36 is rotatably installed at the bottom of the reducer 1 34, and the motor 1 35 provides power to the bracket 6 36 through the reducer 1 34. The hydraulic cylinder 4 37 is fixedly installed at the bottom of the bracket 6 36. The pressing block 38 is installed on the hydraulic cylinder 4 37, and the pressing block 38 and the bracket 6 36 are in sliding engagement.

[0027] like Figure 6As shown, the positioning device 04 includes two hydraulic cylinders 41 and two positioning blocks 42. The two hydraulic cylinders 41 are both installed on the top of the machine body 11, and the two positioning blocks 42 are respectively installed on the two hydraulic cylinders 41, and the two positioning blocks 42 are both located between the two hydraulic cylinders 41.

[0028] First, place the motor rotor and wiring harness at the top of conveyor belt 14 and conveyor belt 25 respectively. Then, turn on conveyor belts 14 and 25. Conveyor belts 14 and 25 will move to transport the motor rotor and wiring harness. Next, turn on linear motor 21, hydraulic cylinder 1 26, and hydraulic cylinder 28. Linear motor 21 provides power to drive grippers 1 27 and 2 29 to move left and right. Hydraulic cylinder 1 26 provides power to drive grippers 1 27 to move back and forth. Hydraulic cylinder 28 provides power to drive grippers 2 29 to move back and forth. Linear motor 21, hydraulic cylinder 1 26, and hydraulic cylinder 28 work together to drive grippers 1 27 and 2 29 to move the motor rotor and wiring harness. The motor stator is clamped and transported, and then placed between the positioning blocks 42. At the same time, hydraulic cylinder 5 41 is opened, which provides power to drive the positioning blocks 42 to move closer or further apart. The positioning blocks 42 move closer together to clamp and position the motor stator. Then, hydraulic cylinder 31, motor 1 35, and hydraulic cylinder 4 37 are opened. Hydraulic cylinder 31 provides power to drive the pressure block 38 to move up and down. Motor 1 35 provides power to drive the bracket 6 36 to rotate the pressure block 38. Hydraulic cylinder 4 37 provides power to drive the pressure block 38 to slide on the bracket 6 36. Hydraulic cylinder 31, motor 1 35, and hydraulic cylinder 4 37 work together to drive the pressure block 38 to press the motor at different positions.

[0029] Example 2

[0030] like Figure 2 As shown, it includes a first conveying device 01; it also includes a second conveying device 02, a pressing device 03, and a positioning device 04. The second conveying device 02, the pressing device 03, and the positioning device 04 are all installed on the first conveying device 01. The first conveying device 01 conveys the motor rotor and the wire harness, the second conveying device 02 clamps and conveys the motor rotor and the wire harness, the pressing device 03 presses the motor rotor and the wire harness, and the positioning device 04 clamps and positions the motor stator.

[0031] like Figure 2 and Figure 3 As shown, the conveying device 101 includes a body 11, a support 12, multiple supports 2 13, multiple conveyor belts 14 and 2 15. The support 12 and multiple supports 2 13 are all installed on the top of the body 11. The top of the support 12 is provided with a mounting groove and multiple through holes. The middle of the support 12 is provided with a mounting platform. The multiple conveyor belts 14 and multiple conveyor belts 2 15 are respectively installed on the multiple supports 2 13.

[0032] like Figure 4 As shown, the conveying device 202 includes a linear motor 21, two brackets 322, a guide rod 23, a slider 24, a bracket 45, a hydraulic cylinder 1 26, a gripper 1 27, multiple hydraulic cylinders 28, and multiple grippers 29. The linear motor 21 and the two brackets 32 are fixedly installed on the bottom of the mounting platform of the bracket 12. The guide rod 23 is installed on the two brackets 322. The slider 24 is slidably installed on the guide rod 23. The bracket 45 is installed at the bottom of the linear motor 21 and the slider 24. The hydraulic cylinder 1 26 and multiple hydraulic cylinders 28 are installed at the bottom of the bracket 45. The hydraulic cylinder 1 26 is aligned with the conveyor belt 215, and the multiple hydraulic cylinders 28 are respectively aligned with multiple conveyor belts 14. The gripper 1 27 is installed on the hydraulic cylinder 1 26, and the multiple grippers 29 are respectively installed on the multiple hydraulic cylinders 28.

[0033] like Figure 5 As shown, the pressing device 03 includes a hydraulic cylinder 31, multiple guide pillars 32, a bracket 5 33, a reducer 1 34, a motor 1 35, a bracket 6 36, a hydraulic cylinder 4 37, and a pressing block 38. The hydraulic cylinder 31 is fixedly installed in the mounting groove 1 of the bracket 1 12. The multiple guide pillars 32 are slidably installed in the multiple through holes of the bracket 1 12. The bracket 5 33 is installed at the bottom of the hydraulic cylinder 31 and the multiple guide pillars 32. The reducer 1 34 is fixedly installed inside the bracket 5 33. The motor 1 35 is fixedly installed at the top of the reducer 1 34. The bracket 6 36 is rotatably installed at the bottom of the reducer 1 34, and the motor 1 35 provides power to the bracket 6 36 through the reducer 1 34. The hydraulic cylinder 4 37 is fixedly installed at the bottom of the bracket 6 36. The pressing block 38 is installed on the hydraulic cylinder 4 37, and the pressing block 38 and the bracket 6 36 are in sliding engagement.

[0034] like Figure 7 As shown, the top of the body 11 is also provided with a second mounting groove. The positioning device 04 includes a second reducer 43, a second motor 44, a seventh bracket 45 and multiple third grippers 46. The second reducer 43 is fixedly installed in the second mounting groove. The second motor 44 is fixedly installed at the bottom of the second reducer 43. The seventh bracket 45 is rotatably installed at the top of the second reducer 43. Multiple third grippers 46 are evenly spaced on the side of the seventh bracket 45.

[0035] First, place the motor rotor and wiring harness at the top of conveyor belt 14 and conveyor belt 25 respectively. Then, turn on conveyor belts 14 and 25. Conveyor belts 14 and 25 will rotate to transport the motor rotor and wiring harness. Next, turn on linear motor 21, hydraulic cylinder 1 26, and hydraulic cylinder 28. Linear motor 21 provides power to drive grippers 1 27 and 2 29 to move left and right. Hydraulic cylinder 1 26 provides power to drive grippers 1 27 to move back and forth. Hydraulic cylinder 28 provides power to drive grippers 2 29 to move back and forth. Linear motor 21, hydraulic cylinder 1 26, and hydraulic cylinder 28 work together to drive grippers 1 27 and 2 29 to transport the motor rotor and wiring harness. The motor stator is then placed between 47 and clamped. Simultaneously, motors 44 and 47 are turned on. Motor 44 provides power to drive gripper 46 to rotate. Grippers 46 and 47 work together to clamp, position, and transport the motor stator. Then, hydraulic cylinder 31, motor 35, and hydraulic cylinder 37 are turned on. Hydraulic cylinder 31 provides power to drive pressure block 38 to move up and down. Motor 35 provides power to drive bracket 36 to rotate pressure block 38. Hydraulic cylinder 37 provides power to drive pressure block 38 to slide on bracket 36. Hydraulic cylinder 31, motor 35, and hydraulic cylinder 37 work together to drive pressure block 38 to press the motor at different positions.

[0036] like Figures 1 to 7 As shown, this utility model discloses a tooling for assembling a fan motor and wiring harness. During operation, the motor rotor and wiring harness are first placed on the tops of conveyor belt 14 and conveyor belt 25 respectively. Then, conveyor belts 14 and 25 are turned on, transporting the motor rotor and wiring harness. Next, linear motor 21, hydraulic cylinder 16, and hydraulic cylinder 28 are activated. Linear motor 21 provides power to drive grippers 17 and 29 to move left and right, while hydraulic cylinder 16 provides power to drive grippers 17 to move back and forth, and hydraulic cylinder 28 provides power to drive grippers 29 to move back and forth. The linear motor 21, hydraulic cylinder 16, and hydraulic cylinder 28 work together to drive grippers 17 and 29 to move back and forth. 27 and gripper 29 clamp and transport the motor rotor and wiring harness. Then, the motor stator is placed between 47. At the same time, motors 44 and 47 are turned on. Motor 44 provides power to drive gripper 46 to rotate. Grippers 46 and 47 work together to clamp, position and transport the motor stator. Then, hydraulic cylinder 31, motor 35 and hydraulic cylinder 37 are turned on. Hydraulic cylinder 31 provides power to drive the pressure block 38 to move up and down. Motor 35 provides power to drive bracket 36 to rotate the pressure block 38. Hydraulic cylinder 37 provides power to drive the pressure block 38 to slide on bracket 36. Hydraulic cylinder 31, motor 35 and hydraulic cylinder 37 work together to drive the pressure block 38 to press the motor at different positions.

[0037] The multiple conveyor belts 14, 15, linear motor 21, hydraulic cylinder 1 26, multiple hydraulic cylinders 28, hydraulic cylinder 31, motor 1 35, hydraulic cylinder 4 37, two hydraulic cylinders 5 41, motor 2 44, and multiple grippers 3 46 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0038] The main functions achieved by this utility model are: by setting up the second conveying device 02 and the pressing device 03, the wire harness is automatically transported and pressed, reducing the labor intensity of workers; and by setting up the second conveying device 02 and the pressing device 03, multiple motor components can be transported and pressed at one time, improving production efficiency; it solves the existing technical problems that require workers to pre-connect the wire harness to the motor components, resulting in high labor intensity for workers, and that existing machines can only press one motor component at a time, resulting in low production efficiency.

[0039] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A tool for assembling a fan motor and a wire harness, comprising a conveying device (01); characterized in that, Also include conveying device two (02), pressing device (03) and positioning device (04), conveying device two (02), pressing device (03) and positioning device (04) are installed on conveying device one (01); conveying device one (01) is transported to motor rotor and wire harness, conveying device two (02) is clamped and transported to motor rotor and wire harness, pressing device (03) is pressed to motor rotor and wire harness, positioning device (04) is clamped and positioned to motor stator.

2. The tooling for assembling a fan motor and wiring harness of claim 1, wherein, The conveying device one (01) includes a machine body (11), a support one (12), a plurality of support two (13), a plurality of conveyor belt one (14) and conveyor belt two (15), the support one (12) and the plurality of support two (13) are all installed on the top end of the machine body (11), the top end of the support one (12) is provided with a mounting groove one and a plurality of through holes, the middle part of the support one (12) is provided with a mounting table, and the plurality of conveyor belt one (14) and conveyor belt two (15) are respectively installed on the plurality of support two (13).

3. The tooling for assembling a fan motor and wiring harness of claim 2, wherein, The conveying device two (02) includes a linear motor (21), two support three (22), a light pole (23), a sliding block (24), a support four (25), a hydraulic cylinder one (26), a jaw one (27), a plurality of hydraulic cylinder two (28) and a plurality of jaw two (29), the linear motor (21) and the two support three (22) are all fixedly installed at the bottom end of the mounting table of the support one (12), the light pole (23) is installed on the two support three (22), the sliding block (24) is slidably installed on the light pole (23), the support four (25) is installed at the bottom end of the linear motor (21) and the sliding block (24), the hydraulic cylinder one (26) and the plurality of hydraulic cylinder two (28) are all installed at the bottom end of the support four (25), and the hydraulic cylinder one (26) is aligned with the conveyor belt two (15), the plurality of hydraulic cylinder two (28) are respectively aligned with the plurality of conveyor belt one (14), the jaw one (27) is installed on the hydraulic cylinder one (26), and the plurality of jaw two (29) are respectively installed on the plurality of hydraulic cylinder two (28).

4. The tooling for assembling a fan motor and wiring harness of claim 3, wherein, The pressing device (03) includes a hydraulic cylinder three (31), a plurality of guide columns (32), a support five (33), a speed reducer one (34), a motor one (35), a support six (36), a hydraulic cylinder four (37) and a pressing block (38), the hydraulic cylinder three (31) is fixedly installed in the mounting groove one of the support one (12), the plurality of guide columns (32) are respectively slidably installed in the plurality of through holes of the support one (12), the support five (33) is installed at the bottom end of the hydraulic cylinder three (31) and the plurality of guide columns (32), the speed reducer one (34) is fixedly installed in the support five (33), the motor one (35) is fixedly installed at the top end of the speed reducer one (34), the support six (36) is rotatably installed at the bottom end of the speed reducer one (34), and the motor one (35) provides power to the support six (36) through the speed reducer one (34), the hydraulic cylinder four (37) is fixedly installed at the bottom end of the support six (36), and the pressing block (38) is installed on the hydraulic cylinder four (37), and the pressing block (38) and the support six (36) are slidably connected.

5. The tooling for fan motor and wiring harness assembly of claim 4, wherein, The positioning device (04) comprises two hydraulic cylinders five (41) and two positioning blocks (42), the two hydraulic cylinders five (41) are installed at the top end of the fuselage (11), the two positioning blocks (42) are installed on the two hydraulic cylinders five (41) respectively, and the two positioning blocks (42) are located between the two hydraulic cylinders five (41).

6. A tool for assembling a fan motor and wiring harness assembly as set forth in claim 5, wherein, The top end of the fuselage (11) is also provided with a mounting groove two, the positioning device (04) comprises a reducer two (43), a motor two (44), a support seven (45) and a plurality of clamping jaws three (46), the reducer two (43) is fixedly installed in the mounting groove two, the motor two (44) is fixedly installed at the bottom end of the reducer two (43), the support seven (45) is rotatably installed at the top end of the reducer two (43), and the plurality of clamping jaws three (46) are uniformly and intermittently installed at the side end of the support seven (45).

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