Solar PWM controller

By combining the sliding engagement of the snap-fit ​​block and the sliding snap-fit ​​block with the positioning clamp, the installation and maintenance problems of PWM controllers when multiple controllers are used in parallel are solved, achieving stable connection and efficient heat dissipation, and improving the efficiency and reliability of the equipment.

CN224068933UActive Publication Date: 2026-03-31NANTONG WEISEN NEW ENERGY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

When multiple existing solar PWM controllers are used in parallel, modular installation is difficult, which affects the difficulty of subsequent adjustment and maintenance. In addition, the connection between devices is unstable, prone to wear and tear, and reduces the efficiency of use.

Method used

Spacing is limited by using a sliding snap-fit ​​method with snap-fit ​​blocks and sliding snap-fit ​​blocks. Combined with the docking rods and plug-in blocks of the heat sink and the plug-in fixing with the positioning clamps, modular connection and stable heat dissipation are achieved, ensuring connection stability and ease of maintenance.

Benefits of technology

It enables modular installation and stable connection of multiple controllers, improving the installation stability and maintenance efficiency of the equipment, and avoiding wear and tear between devices and wire detachment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224068933U_ABST
    Figure CN224068933U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of solar controllers, in particular to a solar PWM (Pulse Width Modulation) controller, which mainly comprises a controller body, a control panel is arranged at the front end of the controller body, a heat dissipation plate is connected to the rear end of the controller body, a connecting and positioning assembly comprises a clamping block, a sliding clamping block is arranged at the bottom end of the clamping block, and the sliding clamping block is connected with the controller body. A butt joint rod is arranged at the rear end of the clamping block, the inserting and fixing assembly comprises an inserting block, a positioning clamping block is arranged on one side of the inserting block, and an elastic connecting rod is arranged on the inner side of the positioning clamping block. According to the solar PWM controller, when a plurality of controllers are connected, the controllers can be installed in a stacked mode, the clamping blocks and the sliding clamping blocks are arranged in the middle for spacing limitation in a sliding clamping mode, the inner sides of the heat dissipation plates at the rear end are in butt joint through the butt joint rods to form adjustment heat dissipation, the stability of instrument installation is improved, and the practicability of the controller is improved. The instrument is modularly distributed, and the subsequent overhaul and maintenance efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to solar controller technical field, concretely is a kind of solar PWM controller. BACKGROUND

[0002] Solar PWM (Pulse-Width Modulation) controller is a common solar charging management equipment, mainly used to adjust the charging process of solar panel to battery, prevent overcharge or overdischarge, prolong battery life.

[0003] The PWM controller in prior art adjusts current through transistor high-frequency switching, and the switching tube is in non-ideal conduction state for a long time, and there is conduction resistance when conducting, which generates Joule heat, and there is transient loss in switching process, and high temperature environment can reduce the reliability of equipment, and multiple PWM controllers are used in parallel in high-power system, and multiple controllers are installed in parallel, and the installation position is relatively dispersed, or placed together by stacking, and the maintenance procedure is relatively cumbersome, so that the instruments can be mutually influenced, and unstable connection mode can easily cause wear between equipment, increase the frequency of maintenance, reduce the use efficiency of equipment, and need to be optimized and improved. UTILITARIAN CONTENT

[0004] The utility model aims at providing a kind of solar PWM controller, to solve the problem that controller is needed in multiple parallel use in the above background technology, equipment installation is difficult to modularization distribution, affect subsequent adjustment and maintenance difficulty.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of solar PWM controller, comprising: controller body, the front end control panel of the controller body, and the rear end of controller body is connected with heat sink, further comprising connecting positioning assembly and plug-in fixed assembly:

[0006] The connecting positioning assembly is arranged on the outer side of the controller body, and the connecting positioning assembly includes a clamping block, a sliding clamping block is arranged at the bottom end of the clamping block, and a butt rod is arranged at the rear end of the clamping block, and the connecting positioning assembly is used to connect the up-down position of the controller body;The plug-in fixed assembly is arranged on the outer side of the controller body, and the plug-in fixed assembly includes a plug-in block, a positioning clamp block is arranged on one side of the plug-in block, and an elastic connecting rod is arranged on the inner side of the positioning clamp block, and the plug-in fixed assembly is used to connect the left-right position of the controller body.

[0007] Preferably, the clamping block is fixedly connected to the top end of the controller body, and an internally threaded pipe is connected to the inner side of the top end of the controller body, and a connecting threaded rod is connected to the inner side of the internally threaded pipe.

[0008] Preferably, the sliding block is fixedly connected to the bottom end of the controller body, and one side of the sliding block is connected with a connecting seat.

[0009] Preferably, the inner side of the heat dissipation plate is connected with a rotating rod, the butt joint rod is connected to the outer side of the rotating rod, and the outer side of the butt joint rod is connected with a magnetic attraction block.

[0010] Preferably, one end of the controller body is connected with a first fixed plate, and the plug-in block is arranged on the outer side of the first fixed plate.

[0011] Preferably, the outer side of the plug-in block is connected with a pre-positioning block, and the pre-positioning block is provided with four.

[0012] Preferably, one end of the controller body is connected with a second fixed plate, one end of the second fixed plate is connected with a guide sliding block, and the positioning clamp block is arranged on the outer side of the guide sliding block.

[0013] Preferably, the inner side of the positioning clamp block is provided with a guide groove, and the inner wall of the positioning clamp block is provided with a pre-positioning groove.

[0014] Compared with the prior art, the controller body has the advantages that:

[0015] The controller body has the advantages that: when a plurality of controllers are connected, the controllers can be installed in a stacked manner, the sliding connection of the clamping blocks and the sliding blocks is used for spacing limitation, the inner sides of the rear heat dissipation plates are mutually butted through the butt joint rods to form adjustment and heat dissipation, the stability of instrument installation is improved, the instrument is modularly distributed, and the subsequent maintenance efficiency is improved.

[0016] The plug-in blocks and the two positioning clamp blocks are inserted to form positioning, the middle part of the positioning clamp block can be elastically connected, the connection is fixed after clamping and limiting, the stability of the plurality of instruments is further improved, the parallel connection line is prevented from falling off, and the practicability of the equipment is improved. ACCURACY OF DRAWINGS

[0017] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0018] Figure 2 It is another perspective three-dimensional structure schematic view of the utility model after connection;

[0019] Figure 3 It is a three-dimensional structure schematic view of the local section of the connection positioning assembly of the utility model;

[0020] Figure 4 It is a three-dimensional structure schematic view of the local separation of the plug-in fixing assembly of the utility model.

[0021] In the diagram: 1. Controller body; 2. Control panel; 3. Heat sink; 4. Snap-fit ​​block; 5. Sliding snap-fit ​​block; 6. Internal threaded tube; 7. Connecting threaded rod; 8. Connecting seat; 9. Rotating rod; 10. Connecting rod; 11. Magnetic block; 12. Fixing plate one; 13. Insertion block; 14. Pre-positioning block; 15. Fixing plate two; 16. Guide slider; 17. Positioning clamp; 18. Elastic connecting rod; 19. Guide groove; 20. Pre-positioning groove. Detailed Implementation

[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0023] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0024] like Figure 1 - Figure 4 As shown, this application provides a solar PWM controller, including: a controller body 1, a front control panel 2 of the controller body 1, and a heat sink 3 connected to the rear end of the controller body 1;

[0025] A connection and positioning component is provided on the outside of the controller body 1. The connection and positioning component includes a snap-fit ​​block 4, a sliding snap-fit ​​block 5 is provided at the bottom end of the snap-fit ​​block 4, and a docking rod 10 is provided at the rear end of the snap-fit ​​block 4. The connection and positioning component is used for connecting the upper and lower positions of the controller body 1.

[0026] Specifically, such as Figure 1 and Figure 3 As shown, the snap-fit ​​block 4 is fixedly connected to the top of the controller body 1, and the inner side of the top of the controller body 1 is connected to the internal threaded tube 6. The inner side of the internal threaded tube 6 is connected to the connecting threaded rod 7. The snap-fit ​​block 4 and the sliding snap-fit ​​block 5 are adapted to snap-fit, which can limit the installation position. Then, by rotating the connecting threaded rod 7, the connecting threaded rod 7 extends upward inside the internal threaded tube 6 and forms a connection with the bottom connecting seat 8 of the other controller body 1 to achieve the effect of fixation.

[0027] Specifically, such as Figure 3 As shown, the sliding block 5 is fixedly connected to the bottom of the controller body 1, and a connecting seat 8 is connected to one side of the sliding block 5. The connecting seat 8 has a thread inside, and the connecting seat 8 and the connecting threaded rod 7 can be threadedly connected and fixed.

[0028] Specifically, such as Figure 2 As shown, a rotating rod 9 is connected to the inner side of the heat sink 3, and a docking rod 10 is connected to the outer side of the rotating rod 9. A magnetic block 11 is connected to the outer side of the docking rod 10. The rotating rod 9 can slide up and down and rotate on the inner side of the heat sink 3. When the two controller bodies 1 are connected, they are connected to each other through the docking rod 10, which can further improve the heat dissipation range, allow temperature exchange, and make the heat dissipation effect more stable.

[0029] The outer side of the controller body 1 is provided with a plug-in fixing component, which includes a plug-in block 13. A positioning clamp 17 is provided on one side of the plug-in block 13, and an elastic connecting rod 18 is provided on the inner side of the positioning clamp 17. The plug-in fixing component is used for left and right position connection of the controller body 1.

[0030] Specifically, such as Figure 4 As shown, one end of the controller body 1 is connected to a fixing plate 12, and a plug-in block 13 is disposed on the outside of the fixing plate 12. The plug-in block 13 has a fixing groove inside, which is in the same position as the groove of the positioning clamp block 17.

[0031] Specifically, such as Figure 4 As shown, a prepositioning block 14 is connected to the outside of the plug-in block 13, and four prepositioning blocks 14 are provided. The four prepositioning blocks 14 can preliminarily lock the position of the plug-in block 13 to a certain extent.

[0032] Specifically, such as Figure 4 As shown, one end of the controller body 1 is connected to a fixing plate 2 15, and one end of the fixing plate 2 15 is connected to a guide slider 16. The positioning clamp 17 is located on the outside of the guide slider 16. The positioning clamp 17 slides on the outside of the fixing plate 2 15 and the range is controlled by the guide slider 16. The positioning clamp 17 has a fixing groove inside.

[0033] Specifically, such as Figure 4 As shown, the positioning clamp 17 has a guide groove 19 inside and a pre-positioning groove 20 on the inner wall of the positioning clamp 17. The pre-positioning groove 20 is used to guide the sliding of the slider 16 and limit the range of motion of the positioning clamp 17. The pre-positioning groove 20 is adapted to the pre-positioning block 14 and can be snapped and fixed.

[0034] In this embodiment: when connecting multiple controllers, they can be installed by stacking. The sliding engagement of the locking block 4 and the sliding block 5 in the middle limits the spacing. The inner side of the rear heat sink 3 is connected to each other by the docking rod 10 to form a heat dissipation adjustment, which improves the stability of the instrument installation, allows the instrument to be modularly distributed, and facilitates maintenance. On both sides of the controller body 1, the insertion of the plug-in block 13 and the two positioning clamps 17 can also form a positioning. The middle of the positioning clamps 17 can be elastically connected, and the connection and fixation are performed after clamping and limiting.

[0035] The specific solution is as follows: During the use of PWM controllers, high-power systems require multiple PWM controllers to be used in parallel. To ensure that multiple controllers do not interfere with each other after connection and to ensure the stability of the connection, the controller body 1 can be modularly connected and fixed by stacking. The sliding block 5 is locked in the locking block 4 of another controller body 1, and then the connecting threaded rod 7 is rotated to screw the connecting threaded rod 7 upward into the connecting seat 8 to achieve the fixing effect. The heat sink 3 at the rear end has increased the heat dissipation area to a certain extent. The heat dissipation parts of the two controller bodies 1 are connected by the rotatable connecting rod 10 to improve the temperature exchange efficiency and facilitate the uniformity of heat dissipation. When connecting multiple controller bodies 1, the outside can also be inserted into the inside of the two positioning clamps 17 through the plug-in block 13. At this time, the pre-positioning block 14 is locked in the inside of the pre-positioning slot 20 for pre-positioning. The positioning clamp 17 can be elastically clamped under the connection of the elastic connecting rod 18 to achieve the pre-positioning effect. Finally, the plug-in block 13 and the positioning clamp 17 are fixed by screw connection to ensure the stability of the circuit after the controller bodies 1 are connected in parallel.

[0036] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary; within the framework of this invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of this invention as described above, which are not provided in the details for the sake of brevity.

[0037] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A solar PWM controller comprising: The utility model relates to a controller body (1), the front end of controller body (1) is provided with control panel (2), and the rear end of controller body (1) is connected with heat dissipation plate (3), it is characterized by further include: Connecting positioning assembly, the connecting positioning assembly is set up in the outside of controller body (1), the connecting positioning assembly includes the clamping block (4), the bottom of clamping block (4) is provided with sliding clamping block (5), the rear end of clamping block (4) is provided with the butt joint lever (10), and the connecting positioning assembly is used for the connection of the up and down position of controller body (1), Plug-in fixing assembly, the plug-in fixing assembly is set up in the outside of controller body (1), the plug-in fixing assembly includes plug-in block (13), one side of plug-in block (13) is provided with positioning clamping block (17), and the inboard of positioning clamping block (17) is provided with elastic connecting rod (18), and the plug-in fixing assembly is used for the left and right position connection of controller body (1).

2. A solar PWM controller according to claim 1, characterized in that, The clamping block (4) is fixedly connected to the top end of the controller body (1), and the inner thread pipe (6) is connected to the inner side of the top end of the controller body (1), and the inner thread pipe (6) is connected to the inner side of the connecting screw rod (7).

3. The solar PWM controller of claim 1, wherein, The sliding clamping block (5) is fixedly connected to the bottom end of the controller body (1), and the connecting seat (8) is connected to one side of the sliding clamping block (5).

4. The solar PWM controller of claim 1, wherein, The inner side of the heat dissipation plate (3) is connected with the rotating rod (9), the butt joint lever (10) is connected to the outer side of the rotating rod (9), and the outer side of the butt joint lever (10) is connected with the magnetic attraction block (11).

5. The solar PWM controller of claim 1, wherein, One end of the controller body (1) is connected with the fixed plate one (12), and the plug-in block (13) is arranged on the outer side of the fixed plate one (12).

6. A solar PWM controller according to claim 5, wherein, The outer side of the plug-in block (13) is connected with the pre-positioning block (14), and the pre-positioning block (14) is provided with four.

7. The solar PWM controller of claim 1, wherein, One end of the controller body (1) is connected with the fixed plate two (15), one end of the fixed plate two (15) is connected with the guide sliding block (16), and the positioning clamping block (17) is arranged on the outer side of the guide sliding block (16).

8. A solar PWM controller according to claim 7, wherein, The inner side of the positioning clamping block (17) is provided with the guide groove (19), and the inner wall of the positioning clamping block (17) is provided with the pre-positioning groove (20).