Steam corn tablet press with semi-automatic cleaning structure

Abstract

The utility model relates to the field of corn processing equipment, in particular to a steam corn tablet press with a semi-automatic cleaning structure, which comprises a tablet press main body, a fixed compression roller and a movable compression roller, a first cleaning and deslagging pipe groove is fixedly formed in the position, located on the lower side of the first cleaning scraper, in the tablet press body, a movable connecting frame is arranged on the movable press roller, mounting connecting plates are fixedly mounted on the front side and the rear side of the right end of the movable connecting frame correspondingly, and second cleaning scrapers are fixedly mounted on the inner sides of the mounting connecting plates; according to the utility model, the fixed compression roller and the movable compression roller rotate to form corn tablets, the cleaning scraper I and the cleaning scraper II are matched to be respectively attached to the surfaces of the fixed compression roller and the movable compression roller to peel off raw materials attached to the surfaces of the fixed compression roller and the movable compression roller, so that disintegrating slag falls into the cleaning and slag discharging pipe groove I and the cleaning and slag discharging pipe groove II, and the function of automatically cleaning the tablet structure is realized.

Description

Technical Field

[0001] This utility model relates to the field of corn processing equipment, and in particular to a steam corn flaking machine with a semi-automatic cleaning structure. Background Technology

[0002] Steam corn flaking machines are a modern livestock feed processing technology that uses specific processes to process corn into a form that is easy for animals to digest and absorb. Steam corn flaking machines are not only suitable for livestock and poultry such as pigs and chickens, but are also widely used in other livestock fields, such as the feeding of ruminants such as cattle and sheep. Their high efficiency and good feeding effect make steam corn flaking machines have a wide range of application prospects in the breeding industry.

[0003] For example, patent number (CN220343598U) discloses a fully automatic steam corn flaking machine, including a housing, a steam generator, and a conveyor. A steaming chamber is fixedly installed inside the housing via two connecting rods distributed laterally. Heating resistors are fixedly connected to the inner walls of the steaming chamber, and metal heat-conducting plates are fixedly connected to the inner sides of the heating resistors. Activating the heating resistors heats the corn inside the steaming chamber, thus steaming it. Simultaneously, a first motor is activated, driving the shaft and blades to rotate, turning the corn and ensuring even heating, which improves the steaming effect. During the steaming process, excess water flows out of the steaming chamber through an input pipe. After steaming, the heating resistor continues to operate to evaporate the surface moisture of the corn, preventing it from sticking together during subsequent flaking and improving processing efficiency.

[0004] Currently, when steam corn flaking machines are in operation, the pressed corn raw materials tend to remain on the surface of the pressing structure, and the internal space of the equipment is relatively narrow, which is not conducive to improving the convenience of cleaning the steam corn flaking machine.

[0005] Therefore, considering that the surface of the pressing structure of the steam corn flaking machine is prone to raw material adhesion and the internal space of the equipment is relatively narrow, which is not conducive to improving the convenience of cleaning the steam corn flaking machine, a steam corn flaking machine with a semi-automatic cleaning structure can be designed. Utility Model Content

[0006] To overcome the problems of raw materials easily adhering to the surface of the pressing structure of the steam corn flaking machine and the relatively narrow internal space of the equipment, which are not conducive to improving the convenience of cleaning the steam corn flaking machine.

[0007] The technical solution of this utility model is as follows: a steam corn flaking machine with a semi-automatic cleaning structure, including a flaking machine body, a fixed pressure roller and a movable pressure roller. A first cleaning scraper is fixedly installed inside the flaking machine body on the side of the fixed pressure roller. A first cleaning slag discharge pipe groove is fixedly installed inside the flaking machine body on the lower side of the first cleaning scraper. A movable connecting frame is provided on the movable pressure roller. A mounting connecting plate is fixedly installed on both the front and rear sides of the right end of the movable connecting frame. A second cleaning scraper is fixedly installed on the inner side of the mounting connecting plate. A second cleaning slag discharge pipe groove is fixedly installed at the lower end of the inner side of the mounting connecting plate. The front ends of the first and second cleaning slag discharge pipe grooves extend to the outer side of the flaking machine body and are fixedly installed with drive motors. The output ends of the two drive motors extend into the interior of the first and second cleaning slag discharge pipe grooves and are fixedly installed with drive shafts. Transmission blades are fixedly installed on the surface of the drive shafts.

[0008] Preferably, the fixed pressure roller and the movable pressure roller can cooperate with each other, and are driven to rotate by the drive structure of the tablet press body to complete the pressing and processing of corn raw materials. The adjusting cylinder can drive the movable pressure roller to move, thereby adjusting the spacing of the pressure roller structure to facilitate the production of corn tablets of different thicknesses. Cleaning scraper one and cleaning scraper two can respectively adhere to the surfaces of the fixed pressure roller and the movable pressure roller, and facilitate the peeling off of raw materials adhering to their surfaces when the tablet press structure is in operation and rotating. Cleaning slag discharge pipe trough one and cleaning slag discharge pipe trough two cooperate with the receiving hopper to facilitate the receiving of the peeled raw materials. The drive motor can drive the transmission shaft to rotate, so that the conveying blades push the slag towards the slag discharge port during the rotation process, realizing the automatic slag discharge function.

[0009] Preferably, the first cleaning scraper is bonded to the surface of the fixed pressure roller, and the second cleaning scraper is bonded to the surface of the movable pressure roller.

[0010] Preferably, the movable connecting frame has a U-shaped structure design, and an adjusting cylinder is fixedly installed on the right end of the tablet press body. The output end of the adjusting cylinder extends into the interior of the tablet press body and is fixedly connected to the movable connecting frame. The output end of the adjusting cylinder is slidably connected to the tablet press body.

[0011] As a preferred option, the mounting connection plate is designed with an L-shaped structure, and the second cleaning slag discharge pipe is slidably connected to the main body of the tablet press.

[0012] Preferably, both the first and second cleaning slag discharge pipes are rotatably connected to the output end of the drive motor, and both are rotatably connected to the transmission shaft.

[0013] As a preferred option, the transmission blades are designed with a spiral structure, and the transmission blades are evenly matched to each other on the inner surfaces of the first and second cleaning slag discharge pipe channels.

[0014] Preferably, receiving hoppers are fixedly installed on the upper side of the surfaces of both the first and second cleaning slag discharge pipes, and slag discharge ports are fixedly installed on the outer side of the tablet press body of both the first and second cleaning slag discharge pipes.

[0015] The beneficial effects of this utility model are:

[0016] This steam corn flaking machine with a semi-automatic cleaning structure produces corn flakes by rotating fixed and movable pressure rollers. Cleaning scrapers one and two respectively adhere to the surfaces of the fixed and movable pressure rollers, peeling off the raw material adhering to their surfaces. This allows the residue to fall into cleaning discharge pipes one and two, achieving automatic cleaning of the flaking structure and improving the convenience of cleaning the steam corn flaking machine. A corresponding drive motor drives the transmission shaft to rotate, causing the conveyor blades to push the residue towards the discharge port during rotation, achieving automatic slag discharge. This facilitates the centralized collection of production residues and makes further recycling and reuse easier. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural schematic of the steam corn flaking machine with a semi-automatic cleaning structure according to this utility model.

[0018] Figure 2 The diagram shown is a three-dimensional structural representation of the tablet press body of this utility model. Figure 1 ;

[0019] Figure 3 The diagram shown is a three-dimensional structural representation of the tablet press body of this utility model. Figure 2 ;

[0020] Figure 4 The diagram shown is a three-dimensional structural schematic of the cleaning slag discharge pipe channel of this utility model.

[0021] Explanation of reference numerals in the attached drawings: 1. Tableting machine body; 2. Fixed pressure roller; 3. Movable pressure roller; 4. Cleaning scraper one; 5. Cleaning slag discharge pipe trough one; 6. Movable connecting frame; 7. Mounting connecting plate; 8. Cleaning scraper two; 9. Cleaning slag discharge pipe trough two; 10. Drive motor; 11. Transmission shaft; 12. Transmission blade; 13. Adjusting cylinder; 14. Receiving hopper; 15. Slag discharge port. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please see Figures 1-4This utility model provides an embodiment of a steam corn flaking machine with a semi-automatic cleaning structure, including a flaking machine body 1, a fixed pressure roller 2, and a movable pressure roller 3. A cleaning scraper 4 is fixedly installed inside the flaking machine body 1 on the side of the fixed pressure roller 2. A cleaning slag discharge pipe groove 5 is fixedly installed inside the flaking machine body 1 below the cleaning scraper 4. A movable connecting frame 6 is provided on the movable pressure roller 3. Mounting connecting plates 7 are fixedly installed on both the front and rear sides of the right end of the movable connecting frame 6. A second cleaning scraper 8 is fixedly installed inside the mounting connecting plate 7. A second cleaning slag discharge pipe groove 9 is fixedly installed at the lower end of the inner side of the mounting connecting plate 7. The front ends of the first cleaning slag discharge pipe groove 5 and the second cleaning slag discharge pipe groove 9 extend... A drive motor 10 is fixedly installed on the outside of the tablet press body 1. The output ends of the two drive motors 10 extend into the interior of the first cleaning slag discharge pipe trough 5 and the second cleaning slag discharge pipe trough 9, respectively, and drive shafts 11 are fixedly installed therein. Transmission blades 12 are fixedly installed on the surface of the drive shafts 11. They cooperate with the first cleaning scraper 4 and the second cleaning scraper 8 to stick to the surface of the fixed pressure roller 2 and the movable pressure roller 3, respectively, so as to easily peel off the raw materials adhering to their surfaces, so that the slag falls into the first cleaning slag discharge pipe trough 5 and the second cleaning slag discharge pipe trough 9, thereby realizing the automatic cleaning function of the tablet press structure. The corresponding drive motor 10 drives the drive shaft 11 to rotate, so that the transmission blades 12 push the slag towards the slag discharge port 15 during the rotation, thereby realizing the automatic slag discharge function.

[0024] Please see Figures 1-2 In this embodiment, the first cleaning scraper 4 is attached to the surface of the fixed pressure roller 2, and the second cleaning scraper 8 is attached to the surface of the movable pressure roller 3. The movable connecting frame 6 has a U-shaped structure design. An adjusting cylinder 13 is fixedly installed on the right end of the tablet press body 1. The output end of the adjusting cylinder 13 extends into the interior of the tablet press body 1 and is fixedly connected to the movable connecting frame 6. The output end of the adjusting cylinder 13 is slidably connected to the tablet press body 1. The mounting connecting plate 7 has an L-shaped structure design. The second cleaning slag discharge pipe groove 9 is slidably connected to the tablet press body 1. During the processing, the first cleaning scraper 4 and the second cleaning scraper 8 are attached to the surfaces of the fixed pressure roller 2 and the movable pressure roller 3 respectively. When the tablet press structure rotates, it is convenient to peel off the raw materials adhering to its surface, so that the slag falls into the first cleaning slag discharge pipe groove 5 and the second cleaning slag discharge pipe groove 9, thereby realizing the automatic cleaning function of the tablet press structure and improving the convenience of cleaning the steam corn tablet press.

[0025] Please see Figures 1-4In this embodiment, both the first and second cleaning slag discharge pipes 5 and 9 are rotatably connected to the output end of the drive motor 10, and both are rotatably connected to the transmission shaft 11. The transmission blades 12 are designed with a spiral structure, and the transmission blades 12 are evenly matched to each other on the inner surface of the first and second cleaning slag discharge pipes 5 and 9. The upper side of the surface of the first and second cleaning slag discharge pipes 5 and 9 are fixedly installed with receiving hoppers 14, and the surface of the first and second cleaning slag discharge pipes 5 and 9 is fixedly installed with slag discharge ports 15 on the outer side of the tablet press body 1. When the slag falls into the first and second cleaning slag discharge pipes 5 and 9, the corresponding drive motor 10 drives the transmission shaft 11 to rotate, so that the transmission blades 12 push the slag towards the slag discharge port 15 during the rotation, realizing the automatic slag discharge function, which is conducive to the centralized collection of production residues and facilitates further recycling and reuse.

[0026] When the equipment is started, the heated corn raw material is pressed into corn flakes by the fixed pressure roller 2 and the movable pressure roller 3. During the processing, the cleaning scraper 1 4 and the cleaning scraper 2 8 are respectively attached to the surfaces of the fixed pressure roller 2 and the movable pressure roller 3. When the flake structure is rotating, it is easy to peel off the raw material adhering to its surface, so that the residue falls into the cleaning slag discharge pipe 1 5 and the cleaning slag discharge pipe 2 9, realizing the automatic cleaning function of the flake structure. When the residue falls into the cleaning slag discharge pipe 1 5 and the cleaning slag discharge pipe 2 9, the corresponding drive motor 10 drives the transmission shaft 11 to rotate, so that the transmission blade 12 pushes the residue towards the slag discharge port 15 during the rotation, realizing the automatic slag discharge function.

[0027] Through the above steps, the cleaning scraper 1 4 and the cleaning scraper 2 8 are respectively attached to the surfaces of the fixed pressure roller 2 and the movable pressure roller 3, making it easy to peel off the raw materials adhering to their surfaces. This allows the residue to fall into the cleaning slag discharge pipe groove 1 5 and the cleaning slag discharge pipe groove 2 9, thereby realizing the automatic cleaning function of the tableting structure. This solves the problem that the surface of the pressing structure of the steam corn tableting machine is prone to raw materials adhering to it, and the internal space of the equipment is relatively narrow, which is not conducive to improving the convenience of cleaning the steam corn tableting machine.

Claims

1. A steam corn tablet press with a semi-automatic cleaning structure, comprising a tablet press body (1), characterized in that: It also includes a fixed pressure roller (2) and a movable pressure roller (3). A cleaning scraper (4) is fixedly installed inside the tablet press body (1) on the side of the fixed pressure roller (2). A cleaning slag discharge trough (5) is fixedly installed inside the tablet press body (1) on the lower side of the cleaning scraper (4). A movable connecting frame (6) is provided on the movable pressure roller (3). A mounting connecting plate (7) is fixedly installed on both the front and rear sides of the right end of the movable connecting frame (6). A cleaning scraper is fixedly installed on the inner side of the mounting connecting plate (7). Second (8), a cleaning slag discharge pipe groove second (9) is fixedly installed on the lower end of the inner side of the mounting connecting plate (7). The front ends of the cleaning slag discharge pipe groove first (5) and the cleaning slag discharge pipe groove second (9) extend to the outside of the tablet press body (1) and are fixedly installed with drive motors (10). The output ends of the two drive motors (10) extend to the inside of the cleaning slag discharge pipe groove first (5) and the cleaning slag discharge pipe groove second (9) respectively and are fixedly installed with drive shafts (11). The surface of the drive shaft (11) is fixedly installed with transmission blades (12).

2. The steam corn flaking machine with a semi-automatic cleaning structure according to claim 1, characterized in that: The cleaning scraper 1 (4) is attached to the surface of the fixed pressure roller (2), and the cleaning scraper 2 (8) is attached to the surface of the movable pressure roller (3).

3. The steam corn flaking machine with a semi-automatic cleaning structure according to claim 1, characterized in that: The movable connecting frame (6) has a U-shaped structure design. An adjusting cylinder (13) is fixedly installed on the right end of the tablet press body (1). The output end of the adjusting cylinder (13) extends into the interior of the tablet press body (1) and is fixedly connected to the movable connecting frame (6). The output end of the adjusting cylinder (13) is slidably connected to the tablet press body (1).

4. The steam corn flaking machine with a semi-automatic cleaning structure according to claim 1, characterized in that: The mounting connection plate (7) is designed in an L-shape, and the cleaning slag discharge pipe groove 2 (9) is slidably connected to the tablet press body (1).

5. The steam corn flaking machine with a semi-automatic cleaning structure according to claim 1, characterized in that: Clean slag discharge pipe 1 (5) and clean slag discharge pipe 2 (9) are rotatably connected to the output end of the drive motor (10), and clean slag discharge pipe 1 (5) and clean slag discharge pipe 2 (9) are rotatably connected to the drive shaft (11).

6. The steam corn flaking machine with a semi-automatic cleaning structure according to claim 5, characterized in that: The transmission blades (12) are designed with a spiral structure, and the inner surfaces of the first (5) and the second (9) of the clean slag discharge pipe are uniformly fitted with the transmission blades (12).

7. The steam corn flaking machine with a semi-automatic cleaning structure according to claim 6, characterized in that: A receiving hopper (14) is fixedly installed on the upper side of the surface of the first (5) and the second (9) of the cleaning slag discharge pipe. A slag discharge port (15) is fixedly installed on the surface of the first (5) and the second (9) of the cleaning slag discharge pipe.

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