Pipeline anti-corrosion coating spraying device

Abstract

The utility model provides a pipeline anti-corrosion coating spraying device, which belongs to the technical field of anti-corrosion material smearing and comprises a shell mechanism, a bearing shell, a motor fixedly mounted on the side wall of the bearing shell, a partition plate fixedly mounted in an inner cavity of the shell mechanism and a sliding groove formed in the side wall of the bearing shell. The closing assembly is arranged at the top of the bearing shell; the supporting rod is fixedly installed on the inner wall of the bearing shell, the spraying pipe is fixedly installed on the side wall of the supporting rod, the transmission shaft is connected to an inner cavity of the bearing shell through a bearing, the transmission wheel is fixedly installed at the end of the transmission shaft, and the auxiliary assembly is arranged in the inner cavity of the bearing shell. By means of precise matching of the shell mechanism and the spraying mechanism, automatic anti-corrosion coating spraying on the inner surface and the outer surface of the pipeline is achieved, and the device has the main advantages that the device can be adjusted according to different thicknesses and calibers of the pipeline, and coating uniformity and spraying efficiency are guaranteed.

Description

Technical Field

[0001] This utility model belongs to the field of anti-corrosion material coating technology, specifically relating to a pipeline anti-corrosion coating spraying device. Background Technology

[0002] Pipeline anti-corrosion coating spraying equipment originated in the 1980s. With the rapid development of infrastructure construction in my country's petroleum, chemical, and power industries, the demand for anti-corrosion coatings has been increasing. Initially, domestic enterprises mainly relied on imported foreign technology and equipment. However, after years of accumulation and development, my country's anti-corrosion spraying machine industry has gradually formed a development model centered on independent research and development and technological innovation. Since the 21st century, with the country's continuous investment in infrastructure construction, the pipeline internal anti-corrosion spraying machine industry has ushered in a period of rapid development. The industry scale has expanded rapidly, and the market size has increased year by year.

[0003] In the use of existing pipeline anti-corrosion coating spraying equipment, the equipment can usually only process one wall of the pipeline, which is inefficient. Utility Model Content

[0004] The purpose of this invention is to provide a pipeline anti-corrosion coating spraying device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A pipe anti-corrosion coating spraying device, comprising,

[0007] The housing mechanism includes a bearing housing, a motor fixedly installed on the side wall of the bearing housing, a partition fixedly installed in the inner cavity of the housing mechanism, a sliding groove provided on the side wall of the bearing housing, and a closing assembly provided on the top of the bearing housing;

[0008] The spraying mechanism includes a support rod fixedly installed on the inner wall of the bearing housing, a spray pipe fixedly installed on the side wall of the support rod, a drive shaft connected to the inner cavity of the bearing housing via a bearing, a drive wheel fixedly installed at the end of the drive shaft, auxiliary components disposed in the inner cavity of the bearing housing, and an internal spraying assembly disposed on the side wall of the partition plate.

[0009] As a preferred embodiment of this utility model, the closing assembly includes a hydraulic cylinder fixedly installed on the top of the bearing shell, and a connecting block fixedly installed on the end of the hydraulic cylinder.

[0010] As a preferred embodiment of the present invention, the closing assembly further includes a movable door fixedly installed on the side wall of the connecting block, and a slide rail fixedly installed on the side wall of the movable door.

[0011] As a preferred embodiment of this utility model, the auxiliary component includes a limiting frame fixedly installed in the inner cavity of the bearing shell, a top spring telescopic rod fixedly installed in the inner wall of the limiting frame, and a connecting block fixedly installed in the end of the top spring telescopic rod.

[0012] As a preferred embodiment of the present invention, the auxiliary component further includes a top rod fixedly installed on the side wall of the connecting block, and an auxiliary wheel connected to the outer surface of the top rod via a bearing.

[0013] As a preferred embodiment of this utility model, the internal spraying assembly includes a fixing plate fixedly installed in the inner cavity of the bearing shell, a cylinder fixedly installed on the side wall of the fixing plate, a clamping block fixedly installed at the end of the cylinder, a connecting wheel adapted to be installed on the side wall of the bearing shell, and a limiting box fixedly installed at the end of the connecting wheel.

[0014] As a preferred embodiment of this utility model, the internal spraying assembly further includes a compression spring fixedly installed on the inner wall of the limiting box, a scraper fixedly installed on the end of the compression spring, a connector connected to the inner cavity of the transmission wheel via a bearing, and a spraying pipe connected to the side wall of the connector.

[0015] Compared with existing technologies, the beneficial effects of this utility model are as follows: Through the precise cooperation between the shell mechanism and the spraying mechanism, automated anti-corrosion coating spraying is achieved on the inner and outer surfaces of pipelines. Its beneficial effects are mainly reflected in: the device can be adjusted according to the different thicknesses and diameters of the pipelines, ensuring coating uniformity and spraying efficiency; the hydraulic cylinder and movable door design of the closing component makes the opening and closing of the bearing shell more flexible and safe; the limiting frame and top spring telescopic rod of the auxiliary component, as well as the setting of the auxiliary wheel, ensure the stable rotation of the pipeline during the spraying process; the cylinder, clamping block, connecting wheel, and scraper of the internal spraying component achieve precise control of the spraying pipe and uniform coating, while the combined use of the compression spring and scraper improves adaptability to pipelines of different diameters. Overall, this device improves the automation level of anti-corrosion spraying, reduces labor intensity, and enhances spraying quality, making it suitable for various pipeline anti-corrosion operation scenarios. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2This is a schematic diagram showing the connection between the hydraulic cylinder and the connecting block of this utility model;

[0019] Figure 3 This is a schematic diagram showing the connection between the support rod and the nozzle of this utility model;

[0020] Figure 4 This is a schematic diagram showing the connection between the drive shaft and the drive wheel of this utility model;

[0021] Figure 5 This is a schematic diagram showing the connection between the fixing plate and the cylinder of this utility model.

[0022] In the diagram: 100, housing mechanism; 101, bearing shell; 102, motor; 103, partition; 104, slide rail; 105, closing assembly; 105a, hydraulic cylinder; 105b, connecting block; 105c, movable door; 105d, slide rail; 200, spraying mechanism; 201, support rod; 202, spray pipe; 203, drive shaft; 204, drive wheel; 205, auxiliary assembly; 205a, limiting frame; 205b, top spring telescopic rod; 205c, connecting plate; 205d, top rod; 205e, auxiliary wheel; 206, internal spraying assembly; 206a, fixing plate; 206b, cylinder; 206c, clamping block; 206d, connecting wheel; 206e, limiting box; 206f, compression spring; 206g, scraper; 206h, connector; 206i, spray pipe. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0026] Example 1

[0027] Reference Figures 1-4 This is the first embodiment of the present invention, which provides a pipeline anti-corrosion coating spraying device, including...

[0028] The housing mechanism 100 includes a support housing 101, a motor 102 fixedly installed on the side wall of the support housing 101, a partition 103 fixedly installed in the inner cavity of the housing mechanism 100, a slide groove 104 provided on the side wall of the support housing 101, and a closing assembly 105 provided on the top of the support housing 101.

[0029] The spraying mechanism 200 includes a support rod 201 fixedly installed on the inner wall of the bearing housing 101, a spray pipe 202 fixedly installed on the side wall of the support rod 201, a drive shaft 203 connected to the inner cavity of the bearing housing 101 via a bearing, a drive wheel 204 fixedly installed at the end of the drive shaft 203, an auxiliary component 205 disposed in the inner cavity of the bearing housing 101, and an internal spraying component 206 disposed on the side wall of the partition 103.

[0030] Specifically, the closing assembly 105 includes a hydraulic cylinder 105a fixedly installed on the top of the bearing housing 101, and a connecting block 105b fixedly installed on the end of the hydraulic cylinder 105a. The closing assembly 105 also includes a movable door 105c fixedly installed on the side wall of the connecting block 105b, and a slide rail 105d fixedly installed on the side wall of the movable door 105c.

[0031] Furthermore, the side wall of the slide rail 105d is movably connected to the inner wall of the slide groove 104, ensuring smooth movement of the movable door 105c and improving the protective effect of the device during spraying.

[0032] Preferably, the auxiliary component 205 includes a limiting frame 205a fixedly installed in the inner cavity of the bearing housing 101, a top spring telescopic rod 205b fixedly installed in the inner wall of the limiting frame 205a, a connecting block 105b fixedly installed in the end of the top spring telescopic rod 205b, and the auxiliary component 205 also includes a top rod 205d fixedly installed in the side wall of the connecting block 105b, and an auxiliary wheel 205e connected to the outer surface of the top rod 205d by a bearing.

[0033] It should be noted that the auxiliary wheel 205e is designed to facilitate smooth pipe rotation, ensure uniform spraying, and improve product quality.

[0034] In use, the inner wall of the pipe is placed against the bottom of the auxiliary wheel 205e, and the pipe is pushed into the bearing shell 101. The motor 102 drives the transmission wheel 204 to rotate via a belt. The two sets of transmission wheels 204 rotate in the same direction, which in turn drives the pipe to rotate. The spray nozzle 202 sprays the anti-corrosion material evenly onto the outer surface of the pipe. The connecting plate 205c works in conjunction with the top spring telescopic rod 205b to accommodate pipes of different thicknesses. During spraying, the hydraulic cylinder 105a retracts, causing the connecting block 105b to move downwards, which in turn causes the movable door 105c to move downwards in conjunction with the slide groove 104 and the slide rail 105d, closing the bearing shell 101.

[0035] In summary, by attaching the inner wall of the pipe to the bottom of the auxiliary wheel 205e and pushing it into the bearing shell 101, the motor 102 drives two sets of co-rotating transmission wheels 204 via a belt, achieving uniform rotation of the pipe. Simultaneously, the spray nozzle 202 evenly sprays the anti-corrosion material onto the outer surface of the pipe. The cooperation between the connecting plate 205c and the top spring telescopic rod 205b adapts to pipes of different thicknesses, ensuring consistent spraying. During spraying, the retraction of the hydraulic cylinder 105a causes the connecting block 105b to move downwards, and the movable door 105c moves downwards through the cooperation of the slide groove 104 and the slide rail 105d, thereby closing the bearing shell 101. The beneficial effect of this cooperation is that it achieves automated and uniform spraying of the anti-corrosion coating on the outer surface of the pipe, improving spraying efficiency and coating quality, while ensuring operational safety and adaptability to pipes of different specifications.

[0036] Example 2

[0037] Reference Figure 3 and Figure 5 This is the second embodiment of the present invention. Unlike the previous embodiment, this embodiment provides an internal spraying assembly 206 for spraying the inner wall of a pipe.

[0038] Specifically, the internal spraying assembly 206 includes a fixing plate 206a fixedly installed in the inner cavity of the bearing housing 101, a cylinder 206b fixedly installed on the side wall of the fixing plate 206a, a clamping block 206c fixedly installed at the end of the cylinder 206b, a connecting wheel 206d adapted to be installed on the side wall of the bearing housing 101, and a limiting box 206e fixedly installed at the end of the connecting wheel 206d.

[0039] Furthermore, the internal spraying assembly 206 also includes a compression spring 206f fixedly installed on the inner wall of the limiting box 206e, a scraper 206g fixedly installed on the end of the compression spring 206f, a connector 206h connected to the inner cavity of the transmission wheel 204 via a bearing, and a spraying pipe 206i connected to the side wall of the connector 206h.

[0040] In use, the inner wall of the pipe is connected to the scraper 206g, the pipe is pushed into the bearing shell 101, the cylinder 206b extends, and pushes the clamping block 206c to clamp and fix the pipe. The compression spring 206f works with the scraper 206g to accommodate pipes of different diameters. The motor 102 drives the connecting wheel 206d to rotate via a belt, and the spray pipe 206i sprays out the anti-corrosion material. The connecting wheel 206d drives the scraper 206g to make a circular motion around the spray pipe 206i as the axis, so as to evenly apply the coating to the inner wall of the pipe. The coating is connected through the connector 206h.

[0041] In summary, by connecting the inner wall of the pipe to the scraper 206g, pushing it into the bearing shell 101, and fixing it with the extension clamp 206c of the cylinder 206b, and cooperating with the compression spring 206f, it is suitable for pipes of different diameters. The motor 102 drives the connecting wheel 206d to rotate through the belt, and the spray pipe 206i sprays out the anti-corrosion material. The connecting wheel 206d drives the scraper 206g to make a circular motion around the spray pipe 206i as the axis, so as to achieve uniform coating of the coating on the inner wall of the pipe. The beneficial effect of this structure is that it can automatically complete the anti-corrosion coating spraying work on the inner wall of the pipe, improve the spraying efficiency and quality, adapt to the needs of pipes of different diameters, and reduce the complexity and labor intensity of manual operation.

[0042] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0043] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0044] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0045] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A pipeline anticorrosive coating spraying apparatus characterized by: The utility model relates to a spraying device for the production of the glass bottle, including, The casing mechanism (100) includes the bearing shell (101), the motor (102) fixedly installed in the side wall of bearing shell (101), the baffle (103) fixedly installed in the inner chamber of casing mechanism (100), the chute (104) arranged in the side wall of bearing shell (101), and the closure assembly (105) arranged in the top of bearing shell (101); The spraying mechanism (200) is fixedly installed in the inner wall of bearing shell (101) support rod (201), the spray pipe (202) fixedly installed in the side wall of support rod (201), the transmission shaft (203) connected in the inner chamber of bearing shell (101) through bearing, the transmission wheel (204) fixedly installed in the end of transmission shaft (203), the auxiliary assembly (205) arranged in the inner chamber of bearing shell (101), and the internal spraying assembly (206) arranged in the side wall of baffle (103).

2. A pipeline anticorrosive coating spraying device according to claim 1, characterized in that: The closure assembly (105) includes the hydraulic cylinder (105a) fixedly installed in the top of bearing shell (101), and the connecting block (105b) fixedly installed in the end of hydraulic cylinder (105a).

3. A pipeline anticorrosive coating spraying device according to claim 2, characterized in that: The closure assembly (105) further includes the movable door (105c) fixedly installed in the side wall of connecting block (105b), and the slide rail (105d) fixedly installed in the side wall of movable door (105c).

4. A pipeline anticorrosive coating spraying device according to claim 3, characterized in that: The auxiliary assembly (205) includes the limiting frame (205a) fixedly installed in the inner chamber of bearing shell (101), the top spring telescopic rod (205b) fixedly installed in the inner wall of limiting frame (205a), the connecting block (105b) fixedly installed in the end of top spring telescopic rod (205b).

5. A pipeline anticorrosive coating spraying apparatus according to claim 4, characterized in that: The auxiliary assembly (205) further includes the top rod (205d) fixedly installed in the side wall of connecting block (105b), and the auxiliary wheel (205e) connected in the outer surface of top rod (205d) through bearing.

6. A pipeline anticorrosive coating spraying device according to claim 1, characterized in that: The internal spraying assembly (206) includes the fixed plate (206a) fixedly installed in the inner chamber of bearing shell (101), the air cylinder (206b) fixedly installed in the side wall of fixed plate (206a), the clamping block (206c) fixedly installed in the end of air cylinder (206b), the connecting wheel (206d) fittedly installed in the side wall of bearing shell (101), and the limiting box (206e) fixedly installed in the end of connecting wheel (206d).

7. A pipeline anticorrosive coating spraying apparatus according to claim 6, characterized in that: The internal spraying assembly (206) further includes the compression spring (206f) fixedly installed in the inner wall of limiting box (206e), the scraper (206g) fixedly installed in the end of compression spring (206f), the joint (206h) connected in the inner chamber of transmission wheel (204) through bearing, and the spraying pipe (206i) communicated in the side wall of joint (206h).

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