Ceramsite granulation mechanism

Abstract

The utility model discloses a ceramsite granulation mechanism which comprises a roller, two fixing rings are rotatably matched with the peripheral side of the roller, a driving assembly is arranged between the roller and one of the fixing rings, a screening barrel is installed in the roller, a feeding hopper is arranged at one end of the screening barrel, and two baffles are rotatably matched with the other end of the screening barrel. A buckle assembly is arranged between the screening barrel and the baffle. And the screening barrel comprises a dehumidification part and a screening part, a plurality of ash containing plates corresponding to the dehumidification part are installed on the peripheral side of the inner wall of the roller, the ash containing plates are in an L shape and are distributed in a circumferential array mode, and a material collecting frame is installed on one side of the other fixing ring. By means of the ash containing plates, coal ash powder can be added into the roller, the ash containing plates continuously drive the coal ash powder to be added into the dehumidification part, and therefore the coal ash powder is used for dehumidifying ceramsite in the dehumidification part, the humidity of the ceramsite is controlled, the situation that the coal ash powder is manually added is reduced, and the coal ash powder can be used for dehumidification circularly.

Description

Technical Field

[0001] This utility model relates to the field of ceramsite granulation technology, specifically to a ceramsite granulation mechanism. Background Technology

[0002] Expanded clay aggregate, as the name suggests, is ceramic-like granules. Most expanded clay aggregates are round or oval spheres, but some imitation crushed stone expanded clay aggregates are not round or oval spheres, but rather irregularly shaped like crushed stone. Expanded clay aggregate possesses many excellent physical properties, such as good thermal insulation, excellent frost resistance, and excellent earthquake resistance, and is therefore widely used in many industries.

[0003] Currently, after the expanded clay aggregate is formed by the mold, it still needs to go through the screening and dehumidification processes. The screening of the formed expanded clay aggregate is carried out at the same time as dehumidification. Dehumidification is usually done by manually adding fly ash powder into the screening drum to control the humidity of the expanded clay aggregate. However, the labor cost of continuously adding fly ash powder into the drum is high. There is an urgent need to design an expanded clay aggregate granulation mechanism to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a ceramic granulation mechanism to address the aforementioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A ceramsite granulation mechanism includes a drum with two fixed rings rotatably fitted around its circumference. A drive assembly is provided between the drum and one of the fixed rings. A screening cylinder is installed inside the drum, with a feed hopper at one end and two baffles rotatably fitted at the other end. A snap-fit ​​assembly is provided between the screening cylinder and the baffles. The screening cylinder includes a dehumidification section and a screening section. Multiple ash-collecting plates, corresponding to the dehumidification section, are installed on the inner wall of the drum. The ash-collecting plates are L-shaped and arranged in a circumferential array. A receiving frame is installed on one side of the other fixed ring, located below the other end of the screening cylinder. Two support legs are installed at the bottom of the fixed ring.

[0007] Furthermore, a plurality of connecting blocks are installed at one end of the roller and one end of the screening cylinder, and a separating ring is sleeved on the periphery of the screening cylinder. The separating ring is used to separate the dehumidification section and the screening section. A plurality of large sieve holes are arranged in a circumferential array on the periphery of the screening section, and a plurality of small sieve holes are arranged in a circumferential array on the periphery of the dehumidification section.

[0008] Furthermore, the drive assembly includes a motor mounted at the bottom of one of the fixed rings, a gear mounted at the output end of the motor, and a gear ring sleeved on the circumference of the roller, wherein the gear meshes with the gear ring.

[0009] Furthermore, two connecting rods are installed on one side of one of the fixed rings, and the two ends of the two connecting rods are respectively fixedly connected to the two opposite outer sides of the feed hopper.

[0010] Furthermore, a collection box is slidably fitted inside the receiving frame, a handle is installed on one side of the collection box, and an arc-shaped groove corresponding to the roller is provided on the top of the receiving frame.

[0011] Furthermore, two fixing blocks are installed at one end of the screening cylinder. The two fixing blocks are symmetrically arranged, and a fixing rod is installed between the two fixing blocks. The opposite ends of the two baffles are rotatably engaged with the circumference of the fixing rod. The two baffles are semi-circular and symmetrically distributed.

[0012] Furthermore, the buckle assembly includes a rotating plate rotatably fitted on one side of the baffle, a slot formed at one end of the rotating plate, and a locking rod installed at one end of the screening cylinder, wherein the slot and the locking rod engage in a snap-fit ​​relationship.

[0013] In the above technical solution, the ceramsite granulation mechanism provided by this utility model has the following beneficial effects:

[0014] The ash-collecting plates allow coal ash powder to be added to the drum, and multiple ash-collecting plates continuously carry the coal ash powder into the dehumidification section. This dehumidifies the ceramsite in the dehumidification section, controls the humidity of the ceramsite, and reduces the need for manual addition of coal ash powder. The coal ash powder can be circulated for dehumidification. The dehumidification section and screening section allow the ceramsite to enter the screening drum for dehumidification and screening. The coal ash powder passes through the dehumidification section to dehumidify the ceramsite, and then the ceramsite enters the screening section for screening. This facilitates the gradual process of dehumidification and screening. The baffles prevent the ceramsite from being discharged from the screening drum, allowing the screening section to fully screen the ceramsite. The screened ceramsite is discharged through the drum to the receiving frame. Opening the baffles allows the screened ceramsite to be discharged from the screening drum, facilitating the separation and discharge of the screened ceramsite. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0016] Figure 1 This is a schematic diagram of the structure of a ceramic granulation mechanism provided for an embodiment of the ceramic granulation mechanism of this utility model.

[0017] Figure 2This is a schematic diagram of the screening cylinder structure provided for an embodiment of a ceramic granulation mechanism of this utility model.

[0018] Figure 3 This is a schematic diagram of the drive component structure provided for an embodiment of a ceramic granulation mechanism of the present invention.

[0019] Figure 4 This is a schematic diagram of the buckle assembly structure provided for an embodiment of the ceramsite granulation mechanism of this utility model.

[0020] 1. Drum; 2. Fixing ring; 3. Drive assembly; 4. Screening cylinder; 5. Feed hopper; 6. Baffle; 7. Buckle assembly; 8. Dehumidification section; 9. Screening section; 10. Ash collection plate; 11. Material receiving frame; 12. Support leg; 13. Connecting block; 14. Separating ring; 15. Large sieve hole; 16. Small sieve hole; 17. Motor; 18. Gear; 19. Gear ring; 20. Collection box; 21. Handle; 22. Fixing block; 23. Fixing rod; 24. Rotating plate; 25. Slot; 26. Locking rod; 27. Connecting rod. Detailed Implementation

[0021] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0022] like Figure 1-4 As shown in the figure, this utility model provides a ceramic granulation mechanism.

[0023] The device includes a drum 1, with two fixed rings 2 rotating around its circumference. A drive assembly 3 is provided between the drum 1 and one of the fixed rings 2. A screening cylinder 4 is installed inside the drum 1. A feed hopper 5 is provided at one end of the screening cylinder 4, and two baffles 6 are rotating around the other end of the screening cylinder 4. A snap-fit ​​assembly 7 is provided between the screening cylinder 4 and the baffles 6. The screening cylinder 4 includes a dehumidification section 8 and a screening section 9. Multiple ash-collecting plates 10 corresponding to the dehumidification section 8 are installed on the inner wall of the drum 1. The ash-collecting plates 10 are L-shaped and arranged in a circumferential array. A receiving frame 11 is installed on one side of the other fixed ring 2. The receiving frame 11 is located below the other end of the screening cylinder 4. Two support legs 12 are installed at the bottom of the fixed ring 2.

[0024] Reference Figure 2In this embodiment, multiple connecting blocks 13 are installed at one end of the drum 1 and one end of the screening cylinder 4. A separating ring 14 is sleeved around the periphery of the screening cylinder 4. The separating ring 14 is used to separate the dehumidification section 8 and the screening section 9. The screening section 9 has multiple large sieve holes 15 arranged in a circular array around its periphery, and the dehumidification section 8 has multiple small sieve holes 16 arranged in a circular array around its periphery. The connecting blocks 13 connect the drum 1 and the screening cylinder 4, so that the rotation of the drum 1 can drive the screening cylinder 4 to rotate. There are gaps between the multiple connecting blocks 13, through which coal ash powder can be added into the drum 1. The separating ring 14 can screen the dehumidification section 8 and the screening section 9, so that the coal ash powder is retained inside the drum 1.

[0025] Reference Figure 3 In this embodiment, the drive assembly 3 includes a motor 17 mounted at the bottom of one of the fixed rings 2, a gear 18 mounted at the output end of the motor 17, and a gear ring 19 sleeved around the circumference of the drum 1. The gear 18 and the gear ring 19 mesh with each other. By using the motor 17, the motor 17 can be started to drive the gear 18 to rotate, which in turn drives the gear ring 19, which in turn drives the drum 1 to rotate. The drum 1 then drives the screening drum 4 to perform screening and dehumidification.

[0026] Reference Figure 3 In this embodiment, one of the fixing rings 2 has two connecting rods 27 installed on one side, and the two ends of the two connecting rods 27 are fixedly connected to the opposite outer sides of the feed hopper 5. Through the connecting rods 27, the feed hopper 5 can be suspended at one end of the screening cylinder 4, so that the ceramsite formed by the mold can enter the screening cylinder 4 through the feed hopper 5.

[0027] Reference Figure 4 In this embodiment, a collection box 20 is slidably fitted inside the receiving frame 11. A handle 21 is installed on one side of the collection box 20, and an arc-shaped groove corresponding to the roller 1 is provided on the top of the receiving frame 11. The collection box 20 can collect the ceramsite discharged into the receiving frame 11. Pulling the handle 21 can move the collection box 20 out of the receiving frame 11, and a new collection box 20 can be placed into the receiving frame 11.

[0028] Reference Figure 4 In this embodiment, two fixing blocks 22 are installed at one end of the screening cylinder 4. The two fixing blocks 22 are symmetrically arranged, and a fixing rod 23 is installed between the two fixing blocks 22. The opposite ends of the two baffles 6 are rotatably engaged with the periphery of the fixing rod 23. The two baffles 6 are semi-circular and symmetrically distributed. Through the fixing rod 23, the baffles 6 can rotate along the center part of one end of the screening cylinder 4, so that the baffles 6 can open for discharge without affecting the rotation of the screening cylinder 4, and can discharge normally when the screening cylinder 4 is rotating.

[0029] Reference Figure 4The snap-fit ​​assembly 7 in this embodiment includes a rotating plate 24 rotatably fitted on one side of the baffle 6, a slot 25 formed at one end of the rotating plate 24, and a snap-fit ​​rod 26 installed at one end of the screening cylinder 4. The slot 25 and the snap-fit ​​rod 26 are engaged. By rotating the rotating plate 24, the baffle 6 can be fixed by rotating the rotating plate 24, causing the snap-fit ​​rod 26 to enter the slot 25. Removing the rotating plate 24 releases the fixation of the baffle 6.

[0030] Working principle: In use, first start the drive assembly 3 to drive the drum 1 to rotate. The rotation of the drum 1 will drive the screening drum 4 to rotate. Then, add the coal ash powder into the drum 1. The ceramsite formed by the mold enters the screening drum 4 through the feed hopper 5. The screening drum 4 will drive the ceramsite to rotate. At this time, the ash plate 10 will drive the coal ash powder to be sprinkled into the dehumidification section 8 to control the humidity of the ceramsite in the dehumidification section 8. The coal ash powder will pass through the dehumidification section 8 and return to the drum 1 for repeated use. After passing through the dehumidification section 8, the ceramsite enters the screening section 9 for screening. The ceramsite screened out by the screening section 9 will enter the drum 1 and be discharged into the receiving frame 11. At this time, the baffle 6 will block the discharge of the ceramsite in the screening drum 4. After screening is completed, clean the ceramsite in the receiving frame 11, and then adjust the buckle assembly 7 to release the fixation of the baffle 6, open the baffle 6 to discharge the ceramsite in the screening drum 4, and let the screened ceramsite be discharged into the receiving frame 11.

[0031] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A ceramist granulating mechanism comprising a drum (1), characterized in that, The peripheral side of the roller (1) is rotationally matched with two fixed rings (2), a driving assembly (3) is arranged between the roller (1) and one of the fixed rings (2), a screening cylinder (4) is installed in the roller (1), one end of the screening cylinder (4) is provided with a feeding hopper (5), the other end of the screening cylinder (4) is rotationally matched with two baffles (6), a buckle assembly (7) is arranged between the screening cylinder (4) and the baffle (6); the screening cylinder (4) comprises a dehumidification part (8) and a screening part (9), a plurality of ash holding plates (10) corresponding to the dehumidification part (8) are installed on the inner wall of the roller (1), the ash holding plates (10) are L-shaped, the plurality of ash holding plates (10) are distributed in a circumferential array, one side of the other fixed ring (2) is provided with a material collecting frame (11), the material collecting frame (11) is located below the other end of the screening cylinder (4), and two supporting legs (12) are arranged at the bottom of the fixed ring (2).

2. The mechanism for ceramisite granulation according to claim 1, wherein A plurality of connecting blocks (13) are arranged at one end of the roller (1) and one end of the screening cylinder (4), a separation ring (14) is sleeved on the peripheral side of the screening cylinder (4), the separation ring (14) is used for separating the dehumidification part (8) and the screening part (9), a plurality of large screen holes (15) are arranged in a circumferential array on the peripheral side of the screening part (9), and a plurality of small screen holes (16) are arranged in a circumferential array on the peripheral side of the dehumidification part (8).

3. The mechanism according to claim 1, wherein The driving assembly (3) comprises a motor (17) installed at the bottom of one of the fixed rings (2), a gear (18) installed at the output end of the motor (17), and a gear ring (19) sleeved on the peripheral side of the roller (1), and the gear (18) is engaged with the gear ring (19).

4. The mechanism according to claim 1, wherein One side of one of the fixed rings (2) is provided with two connecting rods (27), and the two ends of the two connecting rods (27) are fixedly connected to the opposite outer sides of the feeding hopper (5).

5. The mechanism for ceramisite granulation according to claim 1, wherein A collecting box (20) is slidably matched in the material collecting frame (11), a handle (21) is arranged on one side of the collecting box (20), and an arc-shaped groove corresponding to the roller (1) is arranged at the top of the material collecting frame (11).

6. The mechanism according to claim 1, wherein One end of the screening cylinder (4) is provided with two fixed blocks (22), the two fixed blocks (22) are symmetrically arranged, a fixed rod (23) is arranged between the two fixed blocks (22), the opposite ends of the two baffles (6) are rotationally matched with the peripheral side of the fixed rod (23), and the two baffles (6) are semicircular and symmetrically distributed.

7. A mechanism for pelletizing ceramsite according to claim 6, characterized in that The buckle assembly (7) comprises a rotating plate (24) rotationally matched on one side of the baffle (6), a clamping groove (25) arranged at one end of the rotating plate (24), and a clamping rod (26) arranged at one end of the screening cylinder (4), and the clamping groove (25) is clamped and matched with the clamping rod (26).

Images