Inner and outer conductor welding assembly for cable production

Abstract

The utility model discloses an inner and outer conductor welding assembly for cable production, and belongs to the technical field of cable processing. The automatic feeding device comprises a vertical face, a bottom frame, a translation mechanism and a lifting mechanism. The bottom frame is provided with a feeding disc connected with a bearing of the bottom frame. The feeding disc is driven by a feeding motor and rotates along the central axis of the feeding disc. The lifting mechanism comprises two lifting air cylinders, and the two lifting air cylinders are installed on the two sides of the vertical face correspondingly. An electric claw is arranged at the action end of one lifting air cylinder and right faces the cable head. A welding assembly and a linear guide rail are arranged on the vertical face side where the other lifting air cylinder is located, a tin gun and a welding gun in the welding assembly are restrained on the linear guide rail through connecting pieces, the lifting air cylinders drive the connecting pieces to slide along the linear guide rail, and the tin gun and the welding gun directly face the cable head. The automatic production line has the advantages of being compact in structure, stable in movement, high in precision, good in reliability and high in machining quality.

Description

Technical Field

[0001] This utility model relates to the field of cable assembly processing, and more specifically, to a welding assembly for inner and outer conductors used in cable production. Background Technology

[0002] Currently, cable assembly production is mainly based on manual processing, which requires strict control of the processing technology and high requirements for process parameters and processing precision. Manual operations suffer from problems such as long processing cycles, low efficiency, and poor batch consistency. Automated cable assembly production lines, through fully automated methods, can meet the demands for large-volume, high-quality, and short-cycle cable assembly production.

[0003] In actual production, the welding of inner and outer conductors is particularly time-consuming and labor-intensive. Utility Model Content

[0004] In view of the problems existing in the above-mentioned background technology, this utility model proposes an automated production line for cable assemblies.

[0005] The technical solution of this utility model is implemented as follows:

[0006] A welding assembly for inner and outer conductors in cable production.

[0007] It includes a facade, a base frame, a translation mechanism, and a lifting mechanism. The base frame is equipped with a feeding tray connected to its bearings. The feeding tray is driven by a feeding motor and rotates along its central axis.

[0008] The translation mechanism includes a translation guide rail and a translation cylinder; both the translation guide rail and the translation cylinder are fixed on the base frame, wherein the vertical surface is constrained by the translation guide rail and connected to the actuating end of the translation cylinder.

[0009] The lifting mechanism includes two lifting cylinders, which are respectively installed on both sides of the facade. One lifting cylinder is equipped with an electric gripper at its actuating end, which faces the cable head. The other lifting cylinder is located on the facade side and is equipped with a welding assembly and a linear guide rail. The solder gun and welding torch in the welding assembly are constrained to the linear guide rail by a connector. The lifting cylinder drives the connector to slide along the linear guide rail, with the solder gun and welding torch facing the cable head.

[0010] Furthermore, the welding assembly includes a welding gun b and two sets of solder feeding assemblies; each solder feeding assembly includes a solder spool b, a solder feeder b, and a solder gun b; the solder wire extends from the solder spool, passes through the solder feeder, and is output by the solder gun, wherein the end of one solder gun is directly opposite the cable core, and the end of the other solder gun is directly opposite the cable head vent.

[0011] The welding torch b is installed on the moving end of the lifting structure and is located directly above the cable head in the welding state.

[0012] Furthermore, it also includes a clamping cylinder, which is mounted on the base frame and used to clamp the cable head.

[0013] Furthermore, it also includes an electrode cylinder and a resistance welding machine. The electrode cylinder is installed between the feeding tray and the clamping cylinder. The clamp of the electrode cylinder is a cylindrical metal pin with a forked V-shaped end, used to clamp the cable head. The two poles of the resistance welding machine are connected to the clamp of the electrode cylinder. When the resistance welding machine is powered on, it heats the metal pin and melts the solder.

[0014] The advantages of the inner and outer conductor welding assembly for cable production according to this utility model are:

[0015] 1. The welding assembly has a compact structure, smooth movement, high precision, good reliability, high processing quality, good consistency, and adopts a modular layout, which is easy to assemble and convenient to operate.

[0016] 2. This welding assembly can realize the automatic processing of cable assemblies, which greatly improves processing efficiency compared with traditional manual operations. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the inner and outer conductor welding module in an embodiment of this utility model;

[0018] Figure 2 This is an isometric view of the inner and outer conductor welding module according to an embodiment of the present invention;

[0019] Figure 3 This is an isometric view of the inner and outer conductor welding module from another perspective in an embodiment of this utility model. Detailed Implementation

[0020] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0021] Reference Figure 1 , Figure 2 and Figure 3 The specific structure of this embodiment is as follows:

[0022] It includes a facade, a base frame, a translation mechanism, and a lifting mechanism. The base frame is equipped with a feeding tray connected to its bearings. The feeding tray is driven by a feeding motor and rotates along its central axis.

[0023] The translation mechanism includes a translation guide rail and a translation cylinder; both the translation guide rail and the translation cylinder are fixed on the base frame, wherein the vertical surface is constrained by the translation guide rail and connected to the actuating end of the translation cylinder.

[0024] The lifting mechanism includes two lifting cylinders, which are respectively installed on both sides of the facade. One lifting cylinder is equipped with an electric gripper at its actuating end, which faces the cable head. The other lifting cylinder is located on the facade side and is equipped with a welding assembly and a linear guide rail. The solder gun and welding torch in the welding assembly are constrained to the linear guide rail by a connector. The lifting cylinder drives the connector to slide along the linear guide rail, with the solder gun and welding torch facing the cable head.

[0025] The welding assembly includes a welding gun b and two sets of solder feeding assemblies; each solder feeding assembly includes a solder spool b, a solder feeder b and a solder gun b; the solder wire extends from the solder spool, passes through the solder feeder, and is output by the solder gun, with the end of one solder gun facing the cable core and the end of the other solder gun facing the cable head vent.

[0026] The welding torch b is installed on the moving end of the lifting structure and is located directly above the cable head in the welding state.

[0027] Furthermore, it also includes a clamping cylinder, which is mounted on the base frame and used to clamp the cable head.

[0028] Furthermore, it also includes an electrode cylinder and a resistance welding machine. The electrode cylinder is installed between the feeding tray and the clamping cylinder. The clamp of the electrode cylinder is a cylindrical metal pin with a forked V-shaped end, used to clamp the cable head. The two poles of the resistance welding machine are connected to the clamp of the electrode cylinder. When the resistance welding machine is powered on, it heats the metal pin and melts the solder.

[0029] The working principle of this embodiment is as follows:

[0030] This embodiment consists of the following utility models: 7-1 (tin reel), 7-2 (tin feeder), 7-3 (tin gun), 7-4 (feeding tray), 7-5 (clamping cylinder), 7-6 (servo motor), 7-7 (cleaning cylinder), 7-8 (electrode cylinder), 7-9 (material handling cylinder), 7-10 (welding gun), and 7-11 (resistance welding machine).

[0031] The clamping cylinder (utility model 7-5) is used to clamp cables. The solder roll (utility model 7-1) is used to hold the solder roll. The solder feeder (utility model 7-2) drives the solder wire into the solder gun (utility model 7-3), thereby completing the solder feeding. The loading tray (utility model 7-4) is a disc-shaped structure used to hold cable ends. The servo motor (utility model 7-6) drives the loading tray (utility model 7-4) to rotate, realizing the sequential loading of cable ends. The picking cylinder (utility model 7-9) consists of four cylinders, two of which are push cylinders to push the clamp to lift, move, and translate to reach the picking point, and the remaining two cylinders... The clamping cylinder can clamp and fix the cable head. The flared opening formed by the closed cylinder makes it easier for the cable to pass through the cable head. The welding gun (utility model 7-10) melts the solder wire, and the melted solder wire welds the cable head welding cup and the cable core together, thereby completing the inner conductor welding. The electrode cylinder (utility model 7-8) closes to clamp the cable head. The resistance welding machine (utility model 7-11) is energized to melt the solder wire, welding the vent hole of the cable head to the tin plating layer of the cable, thereby completing the outer conductor welding. After welding, the cleaning cylinder (utility model 7-7) closes, allowing the alcohol cotton ball to contact the electrode posts at both ends of the electrode cylinder to clean the electrode posts. When welding the outer conductor, the jaws of the electrode cylinder clamp the two sides of the cable end. The resistance welding machine is powered on and heats the area where the cable end is clamped, melting the solder and welding. The jaws of the electrode cylinder are cylindrical metal pins with V-shaped forks at the ends. They are mounted on the cylinder to clamp the cable end. When the resistance welding machine is powered on, it heats the metal pins, which in turn heats the area where the cable end is clamped, melting the solder. The two terminals of the resistance welding machine are connected to the jaws of the electrode cylinder.

[0032] The elevation 7-15 slides along the translation guide rail 1-14 via the translation cylinder 7-13. The translation cylinder 7-13 is mounted on the base frame 7-12, and the elevation cylinder 7-16-1 is mounted on the elevation 7-15. The elevation cylinder 7-16-2 is located on the other side of the elevation. It drives the solder gun 7-3 and the soldering gun 7-10 to move linearly through the connector. The connector is constrained on the vertical rail of the elevation to balance the elevation movement.

[0033] The above description is merely an embodiment of the present invention, but the present invention is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit and principles of the present invention, and these equivalent modifications or substitutions are all included within the scope defined by the claims of this application.

Claims

1. An inner and outer conductor welding assembly for cable production, characterized in that, It comprises a facade, a chassis, a translation mechanism and a lifting mechanism, the chassis is provided with a feeding disc connected with its bearing; the feeding disc is driven by a feeding motor and rotates along its axis; The translation mechanism comprises a translation guide rail and a translation cylinder; the translation guide rail and the translation cylinder are both fixed on the chassis, wherein the facade is constrained on the translation guide rail and connected with the action end of the translation cylinder; The lifting mechanism comprises two lifting cylinders, and the two lifting cylinders are respectively installed on the two sides of the facade; the action end of one of the lifting cylinders is provided with an electric claw, and the electric claw faces the cable head; the facade side where the other lifting cylinder is located is provided with a welding assembly and a linear guide rail, wherein the tin gun and the welding gun in the welding assembly are constrained on the linear guide rail through a connecting piece, the lifting cylinder drives the connecting piece to slide along the linear guide rail, and the tin gun and the welding gun face the cable head.

2. An inner and outer conductor welding assembly for cable production as defined in claim 1, wherein, The welding assembly comprises a welding gun b and two groups of tin feeding assemblies; each tin feeding assembly comprises a tin spool b (7-1), a tin feeder b (7-2) and a tin gun b (7-3); the tin wire extends from the tin spool, passes through the tin feeder, and is output by the tin gun, wherein the end of one tin gun faces the cable core, and the end of the other tin gun faces the cable head air hole; The welding gun b is installed on the action end of the lifting structure and is located directly above the cable head in the welding state.

3. An inner and outer conductor welding assembly for cable production as defined in claim 1, wherein, It also comprises a clamping cylinder, which is installed on the chassis and used for clamping the cable head.

4. An inner and outer conductor welding assembly for cable production as defined in claim 1, wherein, It also comprises an electrode cylinder and a resistance welder, the electrode cylinder is installed between the feeding disc and the clamping cylinder; the clamping jaw of the electrode cylinder is a columnar metal pin, the end of which is bifurcated into a V shape and used for clamping the cable head, the electrode cylinder clamping jaw is connected with the electrode of the resistance welder, and the resistance welder is powered on to heat the metal pin to melt the solder.

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