Cutting device for aluminum alloy wire duct

Abstract

The utility model discloses a cutting device for aluminum alloy trunkings, which comprises a working table, a conveying frame is mounted on the upper surface of the working table, a splash-proof frame is mounted at one end of the conveying frame, a fixing frame is mounted on one side of the splash-proof frame, and a dust collecting box is mounted at the top end of the fixing frame. A dust collection box is installed on the working table top, a splash-proof frame is installed on the working table top, a dust collection mechanism is installed between the dust collection box and the splash-proof frame, a fixing mechanism is installed on the splash-proof frame, a cutting mechanism is installed on one side of the fixing mechanism, and a scrap recovery box is arranged below the working table top. According to the cutting device for the aluminum alloy wire groove, a negative pressure dust collection system is formed through the exhaust fan, the dust collection pipe and the dust collection cover, metal chippings, dust and sparks generated in the cutting process are captured in real time and prevented from splashing to the surface of equipment or an operation area, meanwhile, the splash-proof frame and the splash-proof arc-shaped cover form full-surrounding protection, and therefore the cutting efficiency is improved. Cutting sparks, chippings and cooling liquid are effectively prevented from splashing, and operators are protected from being hurt by high temperature or sharp objects.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy wire trough technology, and in particular to a cutting device for aluminum alloy wire troughs. Background Technology

[0002] With social development, the number of office buildings in cities is constantly increasing. At the same time, different owners have different requirements for the number and location of strong and weak current interfaces in the office. No matter how detailed and in-depth the initial design is, it is still difficult to satisfy everyone's needs. In the process of positioning and connecting wire troughs, it is often necessary to cut the butt angle of the inlaid wire trough ends to complete the splicing and installation of the inlaid wire troughs and realize the reversal of the wiring direction. With the development of society, the application of wire troughs is becoming more and more widespread. Therefore, the demand for a wire trough cutting device is growing.

[0003] Chinese patent application CN201920576415.1 discloses a cutting device for wire troughs, including a base plate. A fixing block is fixedly connected to the top of the base plate, and a pull rod is slidably connected to the inner side of the fixing block. A fixing frame is fixedly connected to the right end of the pull rod, and the fixing frame is slidably connected to the base plate. A first spring is provided on the outer side of the pull rod, and a first fixing plate is rotatably connected to the inner side of the fixing frame. A second fixing plate is rotatably connected to the top of the base plate, and a telescopic rod is fixedly connected to the right end of the second fixing plate. A movable plate is fixedly connected to the right end of the telescopic rod, and a second pull rod is fixedly connected to the right end of the movable plate. In this invention, by using the movable plate, the second fixing plate, and other components, the movable plate can be engaged with the base plate at different positions by pulling the second pull rod, thereby changing the clamping angle of the wire trough during cutting to meet the angle requirements of wire trough cutting.

[0004] However, existing cutting devices still have some shortcomings. During cutting, a large amount of waste is generated, which will pollute the working environment if not collected in time. Utility Model Content

[0005] In view of the above-mentioned shortcomings in the prior art, this utility model provides a cutting device for aluminum alloy wire troughs. Its purpose is to solve the problem that a large amount of waste is generated during cutting, and if it is not collected in time, it will cause pollution to the working environment.

[0006] To achieve the above-mentioned utility model objectives, the technical solution adopted by this utility model is as follows: a cutting device for aluminum alloy wire troughs, including a worktable, a conveyor frame installed on the upper surface of the worktable, a limiting mechanism installed on the conveyor frame, a splash guard installed at one end of the conveyor frame, a fixing frame installed on one side of the splash guard, a dust collection box installed at the top of the fixing frame, a dust collection mechanism installed between the dust collection box and the splash guard, a fixing mechanism installed on the splash guard, a cutting mechanism installed on one side of the fixing mechanism, and a waste recycling box provided below the worktable;

[0007] The dust collection mechanism includes an exhaust pipe fixedly installed at the top of the dust collection box, an exhaust fan installed inside the exhaust pipe, a protective net installed at the top of the exhaust pipe, a suction pipe connected between the dust collection box and the splash guard, and a suction hood connected to one end of the suction pipe extending into the inside of the splash guard.

[0008] Furthermore, the limiting mechanism includes a pair of fixed seats installed at the bottom of the conveyor frame. A drive motor is installed at one end of the fixed seat, and a worm gear is connected to the output end of the drive motor. A pair of fixed seats are installed on the conveyor frame, and a threaded rod is rotatably connected between the two fixed seats. A worm wheel is installed in the middle of the threaded rod, and a limiting frame is connected to both ends of the threaded rod.

[0009] Furthermore, the fixing mechanism includes an electric push rod fixedly installed on the top of the fixing frame, with a pressure plate fixedly connected to the extended end of the electric push rod, and a rubber pad connected to the bottom end of the pressure plate.

[0010] Furthermore, the cutting mechanism includes an electric push rod two fixedly installed on one side of the electric push rod one. The extended end of the electric push rod two is fixedly connected to a drive box. A drive motor is installed inside the drive box. The output end of the drive motor is connected to a cutting blade. A splash-proof arc-shaped cover is installed on one side of the drive box.

[0011] Furthermore, the threads at both ends of the threaded rod are in opposite directions.

[0012] Furthermore, rollers are rotatably connected to the conveyor frame.

[0013] The beneficial effects of this utility model are as follows:

[0014] This utility model discloses a cutting device for aluminum alloy wire troughs. It utilizes an exhaust fan, suction pipe, and suction hood to create a negative pressure dust collection system, capturing metal chips, dust, and sparks generated during the cutting process in real time. This prevents these from splashing onto the equipment surface or operating area. Simultaneously, the splash guard and the splash-proof arc cover provide full-enclosure protection, effectively blocking cutting sparks, chips, and coolant from splashing, protecting operators from high temperatures or sharp objects. The double-layered dust collection box and waste chip recovery box ensure centralized waste chip collection, reducing ground spillage, lowering occupational health risks, and meeting industrial environmental protection standards. Attached Figure Description

[0015] Figure 1 This is a front view of a cutting device for aluminum alloy wire troughs according to the present invention;

[0016] Figure 2 This is a schematic diagram of the structure of a cutting device for aluminum alloy wire troughs according to the present invention;

[0017] Figure 3 This is a rear view of a cutting device for aluminum alloy wire troughs according to the present invention.

[0018] Figure 4 This is an enlarged view of the limiting mechanism of a cutting device for aluminum alloy wire troughs according to this utility model;

[0019] Figure 5 This is a schematic diagram of the fixing frame structure of a cutting device for aluminum alloy wire troughs according to the present invention;

[0020] Figure 6 This is a schematic diagram of the dust collection mechanism of a cutting device for aluminum alloy wire troughs according to the present invention.

[0021] Appendix Label Reference Table:

[0022] 1. Workbench; 2. Conveyor frame; 201. Roller; 3. Limiting mechanism; 301. Fixed base one; 302. Drive motor one; 303. Worm gear; 304. Fixed base two; 305. Threaded rod; 306. Worm wheel; 307. Limiting frame; 4. Splash guard; 5. Fixed frame; 6. Dust collection box; 7. Dust collection mechanism; 701. Exhaust pipe; 702. Exhaust fan; 703. Protective net; 704. Dust collection pipe; 705. Dust collection hood; 8. Fixing mechanism; 801. Electric push rod one; 802. Pressure plate; 803. Rubber pad; 9. Cutting mechanism; 901. Electric push rod two; 902. Drive box; 903. Drive motor; 904. Cutting disc; 905. Splash guard arc cover; 10. Waste recycling box. Detailed Implementation

[0023] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. Identical components are indicated by the same reference numerals.

[0024] It should be noted that the terms “front,” “back,” “left,” “right,” “up,” and “down” used in the following description refer to the directions shown in the attached diagram, while the terms “inside” and “outside” refer to the directions toward or away from the geometric center of a specific component, respectively.

[0025] To make the content of this utility model easier to understand, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.

[0026] like Figures 1 to 6 As shown, a cutting device for aluminum alloy wire troughs includes a worktable 1, a conveyor frame 2 installed on the upper surface of the worktable 1, a limiting mechanism 3 installed on the conveyor frame 2, a splash guard 4 installed at one end of the conveyor frame 2, a fixing frame 5 installed on one side of the splash guard 4, a dust collection box 6 installed at the top of the fixing frame 5, a dust collection mechanism 7 installed between the dust collection box 6 and the splash guard 4, a fixing mechanism 8 installed on the splash guard 4, a cutting mechanism 9 installed on one side of the fixing mechanism 8, and a waste recycling box 10 provided below the worktable 1.

[0027] The dust collection mechanism 7 includes an exhaust pipe 701 fixedly installed at the top of the dust collection box 6, an exhaust fan 702 installed inside the exhaust pipe 701, a protective net 703 installed at the top of the exhaust pipe 701, a suction pipe 704 connected between the dust collection box 6 and the splash guard 4, and a dust suction hood 705 connected to one end of the suction pipe 704 extending into the interior of the splash guard 4.

[0028] Through the above scheme, the exhaust fan 702 of the dust collection mechanism 7 generates negative pressure through the exhaust pipe 701, which draws the waste in the splash frame 4 into the dust collection pipe 704 through the dust collection hood 705, and finally collects it into the dust collection box 6, and then centrally processes it through the waste recycling box 10.

[0029] The limiting mechanism 3 includes a pair of fixed seats 301 installed at the bottom of the conveyor frame 2. A drive motor 302 is installed at one end of the fixed seat 301. A worm gear 303 is connected to the output end of the drive motor 302. A pair of fixed seats 304 are installed on the conveyor frame 2. A threaded rod 305 is rotatably connected between the fixed seats 304. A worm wheel 306 is installed in the middle of the threaded rod 305. Limiting frames 307 are connected to both ends of the threaded rod 305.

[0030] With the above scheme, the drive motor 302 is started, and the worm gear 303 drives the worm wheel 306 to rotate, which in turn drives the threaded rod 305 to rotate. Since the threads at both ends of the threaded rod 305 are opposite in direction, when it rotates, it drives the limit brackets 307 on both sides to move inward or outward in sync, thereby limiting the width of the aluminum alloy wire groove and ensuring accurate cutting position.

[0031] The fixing mechanism 8 includes an electric push rod 801 fixedly installed at the top of the fixing frame 5. The extended end of the electric push rod 801 is fixedly connected to a pressure plate 802, and the bottom end of the pressure plate 802 is connected to a rubber pad 803.

[0032] With the above scheme, when the aluminum alloy wire groove moves to the cutting station, the electric push rod 801 of the fixing mechanism 8 is activated, pushing the pressure plate 802 to move downward. The pressure plate 802 contacts the surface of the wire groove through the rubber pad 803, achieving flexible fixing and preventing the wire groove from shifting during the cutting process.

[0033] The cutting mechanism 9 includes an electric push rod 901 fixedly installed on one side of the electric push rod 801. The extended end of the electric push rod 901 is fixedly connected to a drive box 902. The drive box 902 is equipped with a drive motor 903. The output end of the drive motor 903 is connected to a cutting blade 904. A splash-proof arc cover 905 is installed on one side of the drive box 902.

[0034] With the above scheme, the electric push rod 901 is activated, pushing the drive box 902 and the cutting blade 904 to move downwards. At the same time, the drive motor 903 drives the cutting blade 904 to rotate at high speed, completing the cutting action. The anti-splash arc cover 905 descends synchronously with the cutting blade 904, further blocking the splashing of debris generated during the cutting process.

[0035] The threads at both ends of threaded rod 305 are in opposite directions.

[0036] Rollers 201 are rotatably connected to the conveyor frame 2.

[0037] Through the above scheme, the conveyor frame 2 is equipped with rollers 201, which, combined with the automatic limiting function of the limiting mechanism 3, reduces repetitive tasks such as alignment.

[0038] The usage process of this utility model patent is as follows: First, the aluminum alloy wire groove to be cut is placed on the roller 201 of the conveyor frame 2, ensuring that the direction of the wire groove is consistent with the conveying direction. The aluminum alloy wire groove is manually pushed to move along the roller 201 to the cutting position inside the splash guard 4. The drive motor 302 of the limiting mechanism 3 is started, driving the worm gear 303 to rotate, which drives the worm wheel 306 and the threaded rod 305 to rotate synchronously. Since the thread directions at both ends of the threaded rod 305 are opposite, the limiting frames 307 on both sides move inward synchronously until they contact the two sides of the aluminum alloy wire groove, completing the width direction limiting. Then, the electric push rod 801 of the fixing mechanism 8 is started. The pressure plate 802 is pushed downwards, causing the rubber pad 803 to contact the surface of the aluminum alloy wire trough for flexible fixation. The electric push rod 901 of the cutting mechanism 9 is activated, pushing the drive box 902 and the cutting blade 904 downwards to the preset cutting depth. The drive motor 903 is activated, driving the cutting blade 904 to rotate at high speed to complete the cutting of the aluminum alloy wire trough. The exhaust fan 702 of the dust collection mechanism 7 is activated, generating negative pressure through the exhaust pipe 701, which sucks the waste in the splash frame 4 into the dust collection pipe 704 through the dust collection hood 705. The waste is then transported to the dust collection box 6 through the dust collection pipe 704 and finally falls into the waste recycling box 10 for centralized processing.

[0039] The above description is only a preferred embodiment of this utility model patent and is not intended to limit this utility model patent. Any modifications, equivalent substitutions and improvements made within the spirit and principles of this utility model patent should be included within the protection scope of this utility model patent.

Claims

1. A cutting device for aluminum alloy wire troughs, characterized in that, The worktable includes a workbench (1), a conveyor frame (2) is installed on the upper surface of the workbench (1), a limit mechanism (3) is installed on the conveyor frame (2), a splash guard (4) is installed at one end of the conveyor frame (2), a fixing frame (5) is installed on one side of the splash guard (4), a dust collection box (6) is installed at the top of the fixing frame (5), a dust collection mechanism (7) is installed between the dust collection box (6) and the splash guard (4), a fixing mechanism (8) is installed on the splash guard (4), a cutting mechanism (9) is installed on one side of the fixing mechanism (8), and a waste recycling box (10) is provided below the workbench (1). The dust collection mechanism (7) includes an exhaust pipe (701) fixedly installed at the top of the dust collection box (6), an exhaust fan (702) installed inside the exhaust pipe (701), a protective net (703) installed at the top of the exhaust pipe (701), a dust collection pipe (704) connected between the dust collection box (6) and the splash guard (4), and a dust collection hood (705) connected to one end of the dust collection pipe (704) extending into the interior of the splash guard (4).

2. The cutting device for aluminum alloy wire troughs according to claim 1, characterized in that: The limiting mechanism (3) includes a pair of fixed seats (301) installed at the bottom of the conveyor frame (2). A drive motor (302) is installed at one end of the fixed seat (301). A worm gear (303) is connected to the output end of the drive motor (302). A pair of fixed seats (304) are installed on the conveyor frame (2). A threaded rod (305) is rotatably connected between the two fixed seats (304). A worm wheel (306) is installed in the middle of the threaded rod (305). Limiting frames (307) are connected to both ends of the threaded rod (305).

3. The cutting device for aluminum alloy wire troughs according to claim 1, characterized in that: The fixing mechanism (8) includes an electric push rod (801) fixedly installed on the top of the fixing frame (5). The extended end of the electric push rod (801) is fixedly connected to a pressure plate (802), and the bottom end of the pressure plate (802) is connected to a rubber pad (803).

4. The cutting device for aluminum alloy wire troughs according to claim 3, characterized in that: The cutting mechanism (9) includes an electric push rod two (901) fixedly installed on one side of the electric push rod one (801). The extended end of the electric push rod two (901) is fixedly connected to a drive box (902). A drive motor (903) is installed inside the drive box (902). The output end of the drive motor (903) is connected to a cutting blade (904). A splash-proof arc cover (905) is installed on one side of the drive box (902).

5. The cutting device for aluminum alloy wire troughs according to claim 2, characterized in that: The threads at both ends of the threaded rod (305) are in opposite directions.

6. The cutting device for aluminum alloy wire troughs according to claim 1, characterized in that: Rollers (201) are rotatably connected to the conveyor frame (2).

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