Mixing device for PE film production

By using a multi-dimensional stirring mechanism and a spherical mixing tank design, the problem of uneven mixing of raw materials at the bottom of traditional mixing devices has been solved, achieving high-quality uniformity of mixing and smooth discharge in PE film production.

CN224074714UActive Publication Date: 2026-04-03TONGCHENG XIANGTAI PLASTICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Traditional mixing devices are unable to fully mix the raw materials at the bottom, which affects the mixing quality of PE film production.

Method used

It adopts a multi-dimensional mixing mechanism, including a second bevel gear, connecting rod, tilting plate and scraper, combined with a spherical mixing tank design, to achieve all-round mixing and scraping of materials on the inner wall, ensuring uniformity and smooth discharge.

Benefits of technology

It improves the uniformity and quality of mixing, reduces material accumulation, ensures clean inner walls, and facilitates smooth discharge, thus meeting the high-quality mixing requirements for PE film production.

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Abstract

The utility model belongs to the technical field of material mixing for PE film production, and particularly relates to a material mixing device for PE film production. A stirring mechanism comprises a rotating shaft, the rotating shaft is fixedly installed at the output end of a motor, a first bevel gear is fixedly installed on the side wall of the rotating shaft, a second bevel gear is installed on the side wall of the first bevel gear in a meshed mode, and a connecting rod is fixedly installed in the second bevel gear; through the second bevel gear, the connecting rod, the turning plate and the scraping plate, all-directional mixing of materials is achieved, the turning plate can turn the materials in the mixing barrel up and down, the scraping plate can scrape the inner wall of the barrel, it is ensured that the materials on the inner wall are fully stirred, and the mixing efficiency is improved. And the rotating disc can drive the materials to generate vortexes, so that the multi-dimensional stirring mode greatly improves the uniformity and quality of material mixing, and meets the requirements of PE film production on high-quality material mixing.
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Description

Technical Field

[0001] This utility model belongs to the field of material mixing technology for PE film production, and particularly relates to a mixing device for PE film production. Background Technology

[0002] PE film, or polyethylene film, refers to film produced from PE granules. PE film is moisture-proof and has low moisture permeability. Depending on the manufacturing method and control measures, polyethylene film (PE) can be used to produce products with different properties, such as low-density, medium-density, high-density polyethylene, and cross-linked polyethylene.

[0003] In the production process of PE film, a mixing device is needed to mix the raw materials in proportion. However, traditional mixing devices rely solely on a motor-driven stirring rod to mix the raw materials. This method makes it difficult for the raw materials at the bottom to be fully mixed, which has an adverse effect on the quality of subsequent mixing.

[0004] It should be noted that the above content falls within the inventor's technical knowledge and does not necessarily constitute prior art. Utility Model Content

[0005] To achieve the above objectives, this utility model proposes a mixing device for PE film production, comprising a mixing tank, a support leg fixedly installed at the bottom of the mixing tank, an electronic discharge valve fixedly installed at the bottom of the mixing tank, a feed pipe fixedly installed on the side wall of the mixing tank, a connecting plate fixedly installed at the top of the mixing tank, a mounting frame fixedly installed on the side wall of the connecting plate, a motor fixedly installed at the end of the mounting frame away from the connecting plate, a stirring mechanism fixedly installed at the output end of the motor, the stirring mechanism comprising a rotating shaft fixedly installed at the output end of the motor, a first bevel gear fixedly installed on the side wall of the rotating shaft, a second bevel gear meshing with the side wall of the first bevel gear, a connecting rod fixedly installed inside the second bevel gear, a flipping plate fixedly installed on the side wall of the connecting rod, and a scraper fixedly installed at the end of the connecting rod away from the second bevel gear.

[0006] In one example, an internal gear ring is fixedly mounted on the side wall of the shaft, and a second gear is rotatably mounted on the top of the connecting disc.

[0007] In one example, the second gear is meshed with an internal gear ring, and an external gear ring is meshed with the sidewall of the second gear.

[0008] In one example, the external gear ring is rotatably mounted inside the connecting disc, and a connecting cylinder is fixedly mounted inside the external gear ring.

[0009] In one example, a rotating disk is fixedly mounted on the side wall of the connecting cylinder.

[0010] In one example, the connecting rod is rotatably mounted inside the connecting cylinder.

[0011] In one example, the scraper is in contact with the inner wall of the mixing tank.

[0012] The mixing device for PE film production proposed in this utility model can bring the following beneficial effects:

[0013] 1. This utility model achieves all-round mixing of materials through a second bevel gear, connecting rod, flipping plate, and scraper. The flipping plate can turn the materials inside the mixing barrel up and down, the scraper can scrape the inner wall of the barrel to ensure that the materials inside are fully stirred, and the rotating disc can drive the materials to generate vortex. This multi-dimensional mixing method greatly improves the uniformity and quality of the mixture, meeting the requirements of PE film production for high-quality mixing.

[0014] 2. This utility model, through the mixing drum and scraper, with the mixing drum having a spherical structure, enables materials to flow more smoothly during the mixing process, reducing material accumulation in corners and uneven mixing, thereby improving the quality and uniformity of the mixture. The scraper can also easily clean the inner wall of the mixing drum, making the discharge smoother. Attached Figure Description

[0015] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a schematic diagram of the connecting cylinder of this utility model.

[0018] Figure 3 This is a schematic diagram of the scraper structure of this utility model.

[0019] Figure 4 This is a schematic diagram of the external gear ring of this utility model.

[0020] The attached figures are labeled as follows:

[0021] 11. Mixing tank; 12. Support leg; 13. Electronic discharge valve; 14. Feed pipe; 15. Connecting plate; 16. Mounting bracket; 17. Motor; 18. Rotating shaft; 19. First bevel gear; 21. Internal gear ring; 22. Second gear; 23. External gear ring; 24. Connecting cylinder; 25. Rotary disc; 26. Second bevel gear; 27. Connecting rod; 28. Flipping plate; 29. ​​Scraper. Detailed Implementation

[0022] To more clearly illustrate the overall concept of this utility model, a detailed description is provided below with reference to the accompanying drawings.

[0023] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] In this invention, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "a solution," "some solutions," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that solution or example is included in at least one solution or example of this invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same solution or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more solutions or examples.

[0027] like Figures 1-4As shown in the figure, an embodiment of the present invention proposes a mixing device for PE film production, which includes a mixing tank 11. In use, a support leg 12 is fixedly installed at the bottom of the mixing tank 11, supporting the entire device. An electronic discharge valve 13 is fixedly installed at the bottom of the mixing tank 11, discharging the mixed material into the mixing tank 11. A feed pipe 14 is fixedly installed on the side wall of the mixing tank 11. When more material needs to be added, the material is added into the mixing tank 11 through the feed pipe 14. A connecting plate 15 is fixedly installed on the top of the mixing tank 11, fixing the mixing tank 11 and the mounting frame 16 together. The mounting frame 16 is fixedly installed on the side wall of the connecting plate 15, and a motor 17 is fixedly installed at the end of the mounting frame 16 away from the connecting plate 15.

[0028] Motor 17 provides driving force. A stirring mechanism is fixedly installed at the output end of motor 17. The stirring mechanism includes a rotating shaft 18, which is fixedly installed at the output end of motor 17. A first bevel gear 19 is fixedly installed on the side wall of rotating shaft 18. Rotating shaft 18 drives the first bevel gear 19 to rotate counterclockwise. The first bevel gear 19 drives the second bevel gear 26 to rotate clockwise. An internal gear ring 21 is fixedly installed on the side wall of rotating shaft 18. Rotating shaft 18 drives the internal gear ring 21 to rotate counterclockwise. A second gear 22 is rotatably installed on the top of connecting disc 15. The second gear 22 interacts with the internal gear ring. The inner gear ring 21 is engaged with the second gear 22, and the inner gear ring 21 drives the second gear 22 to rotate counterclockwise. The second gear 22 drives the outer gear ring 23 to rotate clockwise. The outer gear ring 23 is rotatably installed inside the connecting disc 15. The connecting cylinder 24 is fixedly installed inside the outer gear ring 23. The outer gear ring 23 drives the connecting cylinder 24 to rotate clockwise. The connecting cylinder 24 drives the rotating disc 25 to rotate clockwise. The rotating disc 25 is fixedly installed on the side wall of the connecting cylinder 24. The rotating disc 25 drives the material to generate a vortex inside the mixing tank 11.

[0029] A second bevel gear 26 is meshed with the side wall of the first bevel gear 19. The second bevel gear 26 drives the connecting rod 27 to rotate clockwise. The connecting rod 27 is fixedly installed inside the second bevel gear 26. The connecting rod 27 is rotatably installed inside the connecting cylinder 24. At the same time, the connecting cylinder 24 drives the connecting rod 27 to move in a circular motion inside the mixing barrel 11 to assist in mixing the materials. The connecting rod 27 drives the flipping plate 28 and the scraper 29 to move in a clockwise circular motion with the midpoint of the second bevel gear 26 as the center point. The flipping plate 28 is fixedly installed on the side wall of the connecting rod 27. The flipping plate 28 flips the materials inside the mixing barrel 11 up and down. The scraper 29 is fixedly installed at the end of the connecting rod 27 away from the second bevel gear 26. The scraper 29 is in contact with the inner wall of the mixing barrel 11. While flipping the materials, the scraper 29 scrapes the inside of the mixing barrel 11 to remove the materials from the inner wall of the mixing barrel 11.

[0030] Motor 17 provides driving force, and its output end drives shaft 18 to rotate counterclockwise. Shaft 18 drives first bevel gear 19 and internal gear ring 21 to rotate counterclockwise. First bevel gear 19 drives second bevel gear 26 to rotate clockwise. Second bevel gear 26 drives internal connecting rod 27 to rotate clockwise. Connecting rod 27 drives flipping plate 28 and scraper 29 to make clockwise circular motion with the midpoint of second bevel gear 26 as the center. Flipping plate 28 flips the material up and down. Scraper 29 scrapes the inner wall of mixing drum 11. Internal gear ring 21 drives second gear 22, which meshes with it, to rotate counterclockwise. Second gear 22 drives external gear ring 23 to rotate clockwise. External gear ring 23 drives internal connecting cylinder 24 to rotate clockwise. Connecting cylinder 24 drives rotating disk 25 on the side wall to rotate clockwise, causing the material to generate a vortex inside mixing drum 11.

[0031] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to mutually. Each embodiment focuses on describing the differences from other embodiments. In particular, the system embodiments are basically similar to the method embodiments, so the description is relatively simple; relevant parts can be referred to the descriptions in the method embodiments.

[0032] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A mixing device for PE film production, comprising a mixing tank (11), wherein a support leg (12) is fixedly installed at the bottom of the mixing tank (11), an electronic discharge valve (13) is fixedly installed at the bottom of the mixing tank (11), and a feed pipe (14) is fixedly installed on the side wall of the mixing tank (11), characterized in that: The mixing barrel (11) top fixedly installed with connecting disc (15), the connecting disc (15) side wall fixedly installed with mounting bracket (16), the mounting bracket (16) away from the one end of connecting disc (15) fixedly installed with motor (17), the motor (17) output fixedly installed with stirring mechanism; The stirring mechanism includes a rotating shaft (18), the rotating shaft (18) is fixedly installed at the output of motor (17), the rotating shaft (18) side wall fixedly installed with first bevel gear (19), the first bevel gear (19) side wall meshing installation has second bevel gear (26), the second bevel gear (26) inside fixedly installed with connecting rod (27), the connecting rod (27) side wall fixedly installed with turnover plate (28), the connecting rod (27) away from the one end of second bevel gear (26) fixedly installed with scraper (29).

2. The mixing device for PE film production according to claim 1, characterized in that: The rotating shaft (18) side wall fixedly installed with inner gear ring (21), the connecting disc (15) top rotationally installed with second gear (22).

3. The mixing device for PE film production according to claim 2, characterized in that: The second gear (22) and inner gear ring (21) meshing installation, the second gear (22) side wall meshing installation has outer gear ring (23).

4. The mixing device for PE film production according to claim 3, characterized in that: The outer gear ring (23) rotationally installed in connecting disc (15) inside, the outer gear ring (23) inside fixedly installed with connecting cylinder (24).

5. The mixing device for PE film production according to claim 4, characterized in that: The connecting cylinder (24) side wall fixedly installed with rotary disc (25).

6. The mixing device for PE film production according to claim 5, characterized in that: The connecting rod (27) rotationally installed in connecting cylinder (24) inside.

7. The mixing device for PE film production according to claim 1, characterized in that: The scraper (29) and mixing barrel (11) inner wall fit.