Quenching anti-deformation device for aluminum alloy profile

Abstract

The utility model relates to the technical field of aluminum alloy section quenching, and discloses an aluminum alloy section quenching anti-deformation device which comprises a base, a spraying frame is welded to one end of the upper surface, spraying holes are formed in the bottom side of the spraying frame at equal intervals, and a water outlet pipe is fixedly connected to the upper surface of the spraying frame. The water outlet end of the water outlet pipe communicates with the spraying holes, a servo motor is fixedly connected to the middle of the base, and the shaft end of the servo motor is fixedly connected with the middle of the bottom side of the quenching table. The servo motor is controlled to work, the quenching table can be driven to rotate, the aluminum alloy section in the quenching tank is rotated to the position under the spraying holes to be quenched, meanwhile, the second adjusting block on one side of the spraying frame can push the first adjusting block to move in the sliding groove and be away from the spraying frame, and therefore the aluminum alloy section can be quenched. And the second clamping block can be pushed to get close to the first clamping block through the connecting rod, so that the two sides of the aluminum alloy profile in the quenching tank are automatically clamped and fixed, and deformation of the aluminum alloy profile in the quenching process is avoided.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy profile quenching technology, specifically to an aluminum alloy profile quenching anti-deformation device. Background Technology

[0002] Aluminum alloy profiles are widely used in aerospace, automotive, machinery manufacturing, shipbuilding, construction, decoration, and other fields, as well as in the chemical industry. When quenching aluminum alloy profiles, spraying or immersion methods are often used. However, this quenching process can easily cause deformation, leading to a reduction in the forming quality and efficiency of the aluminum alloy profiles.

[0003] According to the authorization announcement number CN222411760U, an aluminum alloy profile quenching and anti-deformation device is disclosed, including a mounting base plate. A quenching positioning component is provided on the left side of the mounting base plate, and a quenching component is provided on the right side of the end face of the mounting base plate. The quenching positioning component includes a mounting frame. A horizontally installed mounting square tube is provided on the front and rear of the mounting frame. A first guide rail is provided on the left side of the end face of the mounting square tube, and a second guide rail is provided on the right side of the end face of the mounting square tube. A first mounting plate is slidably installed on the first guide rail, and a second mounting plate is slidably installed on the second guide rail.

[0004] In the process of developing this utility model, the inventors discovered that at least the following problems remain unresolved in the prior art. In the aforementioned case, the first and second side clamps in the quenching positioning assembly control the operation of the regulating cylinder, which is then linked by a linkage mechanism to position and clamp the aluminum alloy profile on the side. However, during use, the operator needs to manually control the stroke of the regulating cylinder, resulting in low automation. Furthermore, after quenching the aluminum alloy profile, it needs to be removed and then re-clamped, which is inconvenient for continuous quenching operations of various groups of aluminum alloy profiles, limiting work efficiency.

[0005] Therefore, we propose a quenching and anti-deformation device for aluminum alloy profiles, which can automatically clamp the aluminum alloy profiles to be quenched and can continuously perform quenching operations on each group of aluminum alloy profiles. Utility Model Content

[0006] The purpose of this utility model is to provide a device for preventing deformation during quenching of aluminum alloy profiles, which solves the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a quenching and anti-deformation device for aluminum alloy profiles, comprising a base, a spray frame welded to one end of the upper surface of the base, spray holes equally spaced on the bottom side of the spray frame, a water outlet pipe fixedly connected to the upper surface of the spray frame, the water outlet end of the water outlet pipe communicating with the spray holes, a servo motor fixedly connected to the middle of the base, the shaft end of the servo motor fixedly connected to the middle of the bottom side of the quenching table, quenching grooves equally spaced on the outer side of the upper surface of the quenching table, a first clamping block vertically fixedly installed on the inner wall of the quenching groove near the servo motor, a second clamping block vertically arranged inside the quenching groove, and a driving mechanism for driving the second clamping block to clamp the aluminum alloy profile.

[0008] As an optional solution to the technical solution of this application, the driving mechanism includes a first adjusting block and a second adjusting block. The arc surface of the quenching table is provided with equidistant sliding grooves, which correspond to the quenching tank. The first adjusting block is slidably connected to the sliding groove, and the second adjusting block is fixedly installed on the side of the spray frame near the quenching table.

[0009] As an optional solution to the technical solution of this application, the first adjusting block and the second adjusting block are semi-circular, and the arc surface of the first adjusting block is movably connected to the arc surface of the second adjusting block.

[0010] As an optional solution to the technical solution of this application, a connecting rod is horizontally fixedly installed in the middle of the side of the first adjusting block away from the second adjusting block, and the end of the connecting rod away from the first adjusting block passes through the slide groove and is fixedly connected to the middle of the second clamping block.

[0011] As an optional solution to the technical solution of this application, a spring is provided on the side of the first adjusting block away from the second adjusting block, and the spring is sleeved on the outside of the connecting rod.

[0012] As an optional solution to the technical solution of this application, the bottom inner wall of the quenching tank is provided with drainage holes at equal intervals, the top of the inner wall of the quenching tank is provided with a funnel-shaped water guide groove, the water guide groove is corresponding to the spray hole, the upper surface of the base is provided with an annular water collection groove, the drainage hole is corresponding to the water collection groove, and a drainage pipe is installed through the bottom of the inner wall on one side of the water collection groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: controlling the servo motor to work can drive the quenching table to rotate, rotating the aluminum alloy profile in the quenching tank to directly below the spray hole for quenching. At the same time, the second adjusting block on one side of the spray frame can push the first adjusting block to move in the slide and away from the spray frame. Through the connecting rod, the second clamping block can be pushed close to the first clamping block, thereby automatically clamping both sides of the aluminum alloy profile inside the quenching tank to prevent deformation of the aluminum alloy profile during the quenching process. Attached Figure Description

[0014] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0015] Figure 1 This is a front view of an aluminum alloy profile quenching and deformation prevention device according to the present invention;

[0016] Figure 2 This is a front view of an aluminum alloy profile quenching and anti-deformation device according to the present invention.

[0017] In the diagram: 1. Base; 11. Sprayer rack; 12. Spray hole; 13. Water outlet pipe; 14. Quenching table; 15. Quenching tank; 16. Water guide groove; 17. Drain hole; 18. Water collection tank; 19. Drain pipe; 2. Servo motor; 21. First clamping block; 22. Second clamping block; 23. Slide groove; 24. Connecting rod; 25. First adjusting block; 26. Second adjusting block; 27. Spring. Detailed Implementation

[0018] Please see Figures 1-2 This utility model provides a technical solution: a quenching and anti-deformation device for aluminum alloy profiles, including a base 1, a spray frame 11 welded to one end of the upper surface, spray holes 12 equidistantly opened on the bottom side of the spray frame 11, a water outlet pipe 13 fixedly connected to the upper surface of the spray frame 11, the water outlet end of the water outlet pipe 13 communicating with the spray holes 12, a servo motor 2 fixedly connected to the middle of the base 1, the shaft end of the servo motor 2 fixedly connected to the middle of the bottom side of the quenching table 14, quenching grooves 15 equidistantly opened on the outer side of the upper surface of the quenching table 14, a first clamping block 21 vertically fixedly installed on the inner wall of the quenching groove 15 near the servo motor 2, a second clamping block 22 vertically arranged inside the quenching groove 15, and a driving mechanism for driving the second clamping block 22 to clamp the aluminum alloy profile.

[0019] In this technical solution, the quenching tank 15 on the upper surface of the quenching table 14 can be used to position the aluminum alloy profile to be quenched. The servo motor 2 is controlled by the corresponding controller to rotate the quenching table 14 to a specified angle, so that the aluminum alloy profile in the quenching tank 15 is rotated directly below the spray hole 12. The solenoid valve inside the water outlet pipe 13 is opened, and the water discharged through the spray hole 12 can quench the aluminum alloy profile in the quenching tank 15. After the aluminum alloy profile is quenched, the servo motor 2 is controlled to move the quenched aluminum alloy profile in the quenching tank 15 away from directly below the spray hole 12 for easy collection by the staff. At the same time, the aluminum alloy profile in the next set of quenching tanks 15 is rotated to directly below the spray hole 12 for quenching, further realizing continuous quenching of aluminum alloy profiles with high work efficiency.

[0020] In this embodiment, the driving mechanism includes a first adjusting block 25 and a second adjusting block 26. The arc-shaped surface of the quenching table 14 is provided with equidistant sliding grooves 23, which correspond to the quenching tank 15. The first adjusting block 25 is slidably connected to the sliding grooves 23. The second adjusting block 26 is fixedly installed on the side of the spray rack 11 near the quenching table 14. The first adjusting block 25 and the second adjusting block 26 are semi-circular, and the arc-shaped surface of the first adjusting block 25 is movably connected to the arc-shaped surface of the second adjusting block 26. A connecting rod 24 is horizontally fixedly installed in the middle of the side of the first adjusting block 25 away from the second adjusting block 26. The end of the connecting rod 24 away from the first adjusting block 25 passes through the sliding grooves 23 and is fixedly connected to the middle of the second clamping block 22. A spring 27 is provided on the side of the first adjusting block 25 away from the second adjusting block 26, and the spring 27 is sleeved on the outside of the connecting rod 24.

[0021] In this technical solution, when the servo motor 2 drives the aluminum alloy profile in the quenching tank 15 on the upper surface of the quenching table 14 to rotate directly below the spray hole 12, the semi-circular second adjusting block 26 on one side of the spray frame 11 can push the semi-circular first adjusting block 25 to move away from the spray frame 11 within the slide 23. Through the connecting rod 24, it can push the second clamping block 22 closer to the first clamping block 21, thereby automatically clamping both sides of the aluminum alloy profile inside the quenching tank 15 to prevent deformation of the aluminum alloy profile during quenching. When the servo motor 2 drives the aluminum alloy profile in the quenching tank 15 to rotate from the spray hole 12... After the bottom side is removed, the first adjusting block 25 and the second adjusting block 26 are separated. A spring 27 is provided on the side of the first adjusting block 25 away from the second adjusting block 26. The elastic force of the spring 27 can push the first adjusting block 25 away from the quenching tank 15. The connecting rod 24 pulls the second clamping block 22 away from the first clamping block 21, thereby automatically releasing the clamping of the aluminum alloy profile in the quenching tank 15, making it convenient for the staff to take out the quenched aluminum alloy profile in the quenching tank 15. It should be noted that the quenching tank 15, the first adjusting block 25 and the second adjusting block 26 are designed according to the size of the aluminum alloy profile.

[0022] In this embodiment, drainage holes 17 are equidistantly provided on the inner wall of the bottom end of the quenching tank 15, and a funnel-shaped water guide groove 16 is provided on the top end of the inner wall of the quenching tank 15. The water guide groove 16 corresponds to the spray hole 12. An annular water collection groove 18 is provided on the upper surface of the base 1. The drainage holes 17 correspond to the water collection groove 18. A drainage pipe 19 is installed through the bottom end of the inner wall of one side of the water collection groove 18.

[0023] In this technical solution, drainage holes 17 are provided at equal intervals on the inner wall of the bottom end of the quenching tank 15, which can discharge the wastewater generated by quenching the aluminum alloy profile inside the quenching tank 15. The wastewater is collected by the annular water collection tank 18 on the upper surface of the base 1 and then discharged through the drain pipe 19.

[0024] When using an aluminum alloy profile quenching and anti-deformation device, the quenching groove 15 on the upper surface of the quenching table 14 can position the aluminum alloy profile to be quenched. A corresponding controller controls the servo motor 2 to rotate the quenching table 14 to a specified angle, causing the aluminum alloy profile in the quenching groove 15 to rotate directly below the spray hole 12. The solenoid valve inside the water outlet pipe 13 is then opened, allowing water discharged through the spray hole 12 to quench the aluminum alloy profile in the quenching groove 15. Simultaneously, a semi-circular second adjusting block 26 on one side of the spray frame 11 pushes a semi-circular first adjusting block 25 to move within the slide 23 and away from the spray frame 11. A connecting rod 24 pushes a second clamping block 22 closer to a first clamping block 21, automatically clamping both sides of the aluminum alloy profile inside the quenching groove 15 to prevent deformation during quenching. After quenching, the servo motor 2 is activated, driving the quenched aluminum alloy profile from the spray hole 15 out of the spray hole. As the spray hole 12 moves away from its direct location, the aluminum alloy profile in the next set of quenching tanks 15 rotates to its direct location below the spray hole 12 for quenching, further enabling continuous quenching of each set of aluminum alloy profiles. When the servo motor 2 drives the aluminum alloy profile in the quenching tank 15 to rotate and move away from the bottom side of the spray hole 12, the first adjusting block 25 separates from the second adjusting block 26. A spring 27 is provided on the side of the first adjusting block 25 away from the second adjusting block 26. The spring force of the spring 27 can push... The first adjusting block 25 is moved away from the quenching tank 15, and the second clamping block 22 is pulled away from the first clamping block 21 via the connecting rod 24, thereby automatically releasing the clamping of the aluminum alloy profile in the quenching tank 15, making it convenient for the staff to take out the quenched aluminum alloy profile in the quenching tank 15. The bottom inner wall of the quenching tank 15 is provided with drainage holes 17 at equal intervals, which can drain the wastewater generated by quenching the aluminum alloy profile in the quenching tank 15. The wastewater is collected through the annular water collection tank 18 on the upper surface of the base 1 and then discharged through the drain pipe 19.

Claims

1. A device for preventing deformation during quenching of aluminum alloy profiles, comprising a base (1), wherein a spray frame (11) is welded to one end of the upper surface of the base (1), spray holes (12) are equidistantly provided on the bottom side of the spray frame (11), and a water outlet pipe (13) is fixedly connected to the upper surface of the spray frame (11), wherein the water outlet end of the water outlet pipe (13) is connected to the spray holes (12), characterized in that, A servo motor (2) is fixedly connected to the middle of the base (1). The shaft end of the servo motor (2) is fixedly connected to the middle of the bottom side of the quenching table (14). Quenching grooves (15) are equidistantly opened on the outer side of the upper surface of the quenching table (14). A first clamping block (21) is vertically fixedly installed on the inner wall of the quenching groove (15) near the servo motor (2). A second clamping block (22) is vertically arranged inside the quenching groove (15). The system also includes a driving mechanism for driving the second clamping block (22) to clamp the aluminum alloy profile.

2. The aluminum alloy profile quenching and deformation prevention device according to claim 1, characterized in that: The driving mechanism includes a first adjusting block (25) and a second adjusting block (26). The arc surface of the quenching table (14) is provided with equidistant sliding grooves (23). The sliding grooves (23) correspond to the quenching tank (15). The first adjusting block (25) is slidably connected to the sliding grooves (23). The second adjusting block (26) is fixedly installed on the side of the spray frame (11) near the quenching table (14).

3. The aluminum alloy profile quenching and deformation prevention device according to claim 2, characterized in that: The first adjusting block (25) and the second adjusting block (26) are semi-circular, and the arc surface of the first adjusting block (25) is movably connected to the arc surface of the second adjusting block (26).

4. The aluminum alloy profile quenching and deformation prevention device according to claim 3, characterized in that: A connecting rod (24) is horizontally fixedly installed in the middle of the side of the first adjusting block (25) away from the second adjusting block (26). The end of the connecting rod (24) away from the first adjusting block (25) passes through the slide groove (23) and is fixedly connected to the middle of the second clamping block (22).

5. The aluminum alloy profile quenching and deformation prevention device according to claim 4, characterized in that: A spring (27) is provided on the side of the first adjusting block (25) away from the second adjusting block (26), and the spring (27) is sleeved on the outside of the connecting rod (24).

6. The aluminum alloy profile quenching and deformation prevention device according to claim 1, characterized in that: The quenching tank (15) has drainage holes (17) evenly spaced on the inner wall of its bottom end. The quenching tank (15) has a funnel-shaped water guide groove (16) at the top of its inner wall. The water guide groove (16) corresponds to the spray hole (12). The base (1) has an annular water collection groove (18) on its upper surface. The drainage holes (17) correspond to the water collection groove (18). A drainage pipe (19) is installed through the bottom end of the inner wall of one side of the water collection groove (18).

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