Thermal insulation structure module integrated top plate structure
By combining an inner slab layer, a reinforcing layer, and a crack-resistant layer, the problems of unstable material properties, unreasonable design, and poor construction quality in existing building insulation systems are solved, thereby improving the insulation effect and extending the service life.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-04-03
AI Technical Summary
Existing building insulation systems suffer from problems such as unstable material performance, unreasonable design, and poor construction quality, resulting in unsatisfactory insulation effects and short service life.
It adopts a combined structure of inner plate layer, reinforcing layer and crack-resistant layer. The inner plate layer includes steel mesh and inner leaf plate, and the reinforcing layer is equipped with supporting components such as truss bars. The integrated molding improves the thermal insulation effect and service life.
It improves the insulation effect and service life of the integrated roof slab structure with thermal insulation modules, simplifies the construction process, and increases work efficiency.
Smart Images

Figure CN224078490U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of building engineering technology, and in particular to an integrated roof slab structure with thermal insulation structural modules. Background Technology
[0002] Existing building insulation systems have certain drawbacks, mainly including:
[0003] I. Material-related shortcomings
[0004] Unstable performance of insulation materials: The formulas and proportions of insulation boards are often inconsistent, resulting in poor physical stability and unsatisfactory insulation performance. For example, some insulation boards may have a thermal conductivity that deviates significantly from the design requirements, leading to large differences in insulation performance even with the same insulation layer thickness, failing to meet energy-saving standards. Furthermore, the insulation materials lack durability, are prone to aging and deformation, thus affecting the insulation effect and service life.
[0005] Issues with bonding materials: Uneven mixing of the adhesive and plastering mortar, or the presence of powdery substances, may affect the bonding effect; insufficient bonding area or weak bonding may easily lead to the insulation layer falling off or cracking.
[0006] II. Design shortcomings
[0007] Inadequate insulation layer design: If the continuous area of the insulation layer is large without expansion joints or the expansion joints are not properly designed, the insulation layer may crack due to stress; insufficient insulation layer thickness may make it difficult to achieve the expected insulation effect.
[0008] Structural design defects: The lack of brackets or overlay treatment at the wall base may result in insufficient strength of the insulation layer, making it prone to damage; the wall surface is not divided into expansion joints as required, which can easily lead to cracks.
[0009] III. Disadvantages in construction
[0010] Construction quality issues: Gaps exist between insulation boards, or the mortar joints are not filled properly, resulting in a decrease in insulation effect; the finishing mortar layer is too thin or too thick, or the second layer is applied before the first layer is completely dry, which easily leads to cracks; the mesh fabric does not cross-over or the overlap length is insufficient, which easily leads to cracks.
[0011] Non-standard construction operations: Construction workers are not proficient in insulation construction techniques, resulting in excessive randomness and freedom in construction, and neglect of technical guidance and supervision; poor on-site management, such as open-air stacking of insulation boards leading to structural deformation, shrinkage deformation, and surface dirt. Summary of the Invention
[0012] This application provides an integrated roof slab structure for thermal insulation modules, which effectively improves the thermal insulation effect and service life of the integrated roof slab structure for thermal insulation modules.
[0013] This application provides an integrated roof slab structure with thermal insulation modules, comprising, from the inside out: an inner slab layer, a reinforcing layer, and a crack-resistant layer, wherein...
[0014] The reinforcing layer is equipped with supporting components.
[0015] In the above technical solution, by setting an inner plate layer, a reinforcing layer and a crack-resistant layer arranged sequentially from the inside to the outside, and providing supporting components within the reinforcing layer, the insulation effect and service life of the integrated top plate structure of the insulation structure module are effectively improved, eliminating complicated on-site procedures and improving work efficiency.
[0016] In one specific implementation, the inner plate layer includes a steel mesh and inner leaf plates arranged sequentially from the inside to the outside.
[0017] In one specific implementation, the inner plate layer, the reinforcing layer, and the crack-resistant layer are integrally formed.
[0018] In one possible implementation, the reinforcing layer is a concrete layer.
[0019] In one specific implementation, the number of the support members is multiple.
[0020] In one specific implementation, the support members are evenly distributed within the reinforcing layer.
[0021] In one specific implementation, the supporting member is a truss reinforcement.
[0022] In one specific implementation, each of the truss ribs is fixedly connected to the inner leaf plate and the reinforcing layer on both sides, respectively.
[0023] In one possible implementation, the crack-resistant layer is connected to the reinforcing layer.
[0024] In one specific implementation, the crack-resistant layer is a fiber mortar crack-resistant layer. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the integrated top plate structure of the thermal insulation structure module provided in the embodiments of this application;
[0026] Figure 2 This is a schematic diagram of the inner plate layer provided in an embodiment of this application;
[0027] Figure 3 This is a structural schematic diagram of the support member provided in an embodiment of this application.
[0028] Among them, 1-inner plate layer, 2-reinforcing layer, 3-crack-resistant layer, 4-supporting component, 5-steel mesh, and 6-inner leaf plate. Detailed Implementation
[0029] The present application will now be described in further detail with reference to the accompanying drawings and embodiments. Through these descriptions, the features and advantages of the present application will become clearer and more apparent.
[0030] The term “exemplary” as used herein means “serving as an example, embodiment, or illustration.” Any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments. Although various aspects of embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless specifically indicated otherwise.
[0031] Furthermore, the technical features involved in the different embodiments of this application described below can be combined with each other as long as they do not conflict with each other.
[0032] To facilitate understanding of the integrated roof slab structure of the thermal insulation module provided in this application embodiment, its application scenario will be explained first. The integrated roof slab structure of the thermal insulation module provided in this application embodiment is used to effectively improve the thermal insulation effect and service life of the integrated roof slab structure of the building thermal insulation module. Existing building insulation systems have certain shortcomings, mainly including: 1. Material-related shortcomings: Unstable performance of insulation materials: The formulation and proportion of insulation boards are chaotic, resulting in poor physical stability of the boards and unsatisfactory thermal insulation effect. For example, some insulation boards may have a large gap between their thermal conductivity and design requirements, resulting in significant differences in thermal insulation effect under the same insulation layer thickness, which does not meet energy-saving standards; the durability of insulation materials is insufficient, and they are prone to aging and deformation, thereby affecting the thermal insulation effect and service life. 2. Adhesive material problems: Uneven mixing of adhesives and plastering mortar, or the presence of powdery substances, may affect the bonding effect; insufficient bonding area or weak bonding can easily lead to the insulation layer falling off or cracking. II. Design-related shortcomings: Inadequate insulation layer design: A large continuous area of insulation without expansion joints or with improperly designed expansion joints may cause the insulation layer to crack due to stress; insufficient insulation layer thickness may prevent achieving the desired insulation effect. Structural design defects: Lack of brackets or overlay treatment at the wall base may result in insufficient insulation layer strength and easy damage; failure to install expansion joints on the wall surface as required may easily lead to cracks. III. Construction-related shortcomings: Construction quality issues: Gaps between insulation boards or inadequate mortar filling of wall joints reduce insulation effectiveness; mortar layers that are too thin or too thick, or applying a second layer before the first layer is fully dry, can easily cause cracks; insufficient or non-overlapping of the mesh fabric can easily lead to cracks. Non-standard construction operations: Construction personnel lack proficiency in insulation construction techniques, resulting in excessive randomness and freedom in construction, neglecting technical guidance and supervision; poor on-site management, such as open-air storage of insulation boards leading to structural deformation, shrinkage deformation, and surface contamination. Therefore, this application provides an integrated roof slab structure with modular insulation components to effectively improve the insulation effect and service life of the integrated roof slab structure with modular insulation components. The following detailed description, in conjunction with specific accompanying drawings, illustrates the embodiments.
[0033] refer to Figures 1 to 3 , Figure 1 This is a schematic diagram of the integrated top plate structure of the thermal insulation structure module provided in the embodiments of this application; Figure 2 This is a schematic diagram of the inner plate layer provided in an embodiment of this application; Figure 3 This is a structural schematic diagram of the support member provided in an embodiment of this application.
[0034] exist Figures 1 to 3 In this application embodiment, an integrated top plate structure with thermal insulation modules is provided, comprising: from the inside out, an inner plate layer 1, a reinforcing layer 2, and a crack-resistant layer 3, wherein,
[0035] The reinforcing layer is provided with a support member 4.
[0036] In the above technical solution, by setting an inner plate layer, a reinforcing layer and a crack-resistant layer arranged sequentially from the inside to the outside, and providing supporting components within the reinforcing layer, the insulation effect and service life of the integrated top plate structure of the insulation structure module are effectively improved, eliminating complicated on-site procedures and improving work efficiency.
[0037] In this embodiment, by setting an anti-crack layer, the service life of the insulation board is guaranteed, and the service life of the integrated top plate structure of the insulation structure module is effectively improved; the integrated setting eliminates complicated on-site procedures and improves work efficiency.
[0038] In one specific implementation scheme, the inner plate layer includes a steel mesh 5 and an inner leaf plate 6 arranged sequentially from the inside to the outside. It has good strength and a simple structure.
[0039] In one specific implementation, the inner plate layer, the reinforcing layer, and the crack-resistant layer are integrally formed.
[0040] In one possible implementation, the reinforcing layer is a concrete layer.
[0041] In one specific implementation, the number of the support members is multiple.
[0042] In one specific implementation, the support members are evenly distributed within the reinforcing layer.
[0043] In one specific implementation, the supporting member is a truss reinforcement.
[0044] In one specific implementation, each of the truss ribs is fixedly connected to the inner leaf plate and the reinforcing layer on both sides, respectively.
[0045] In one possible implementation, the crack-resistant layer is connected to the reinforcing layer.
[0046] In one specific implementation, the crack-resistant layer is a fiber mortar crack-resistant layer.
[0047] refer to Figures 1 to 3 The manufacturing process of the integrated top plate structure of the thermal insulation structure module is as follows: concrete is poured on the steel mesh 5 to form the inner leaf plate 6; truss bars are installed on the inner leaf plate 6 to form the reinforcing layer; finally, the crack-resistant layer 3 is bonded and integrated into the shape.
[0048] In the above technical solution, the insulation effect of the integrated roof slab structure of the insulation structure module is improved by the dual insulation effect of the inner plate layer and the reinforcing layer; the service life of the insulation board is guaranteed by setting the crack-resistant layer, which effectively improves the service life of the integrated roof slab structure of the insulation structure module; and the integrated molding ensures the convenience of installation of the integrated roof slab structure of the insulation structure module and improves construction efficiency.
[0049] Those skilled in the art will know that this application can be implemented as a system, method, or computer program product.
[0050] Therefore, this disclosure can be implemented in the following forms: it can be entirely hardware, entirely software (including firmware, resident software, microcode, etc.), or a combination of hardware and software, generally referred to herein as a "circuit," "module," or "system." Furthermore, in some embodiments, this application can also be implemented as a computer program product in one or more computer-readable media, which contains computer-readable program code.
[0051] Any combination of one or more computer-readable media may be used. A computer-readable medium can be a computer-readable signal medium or a computer-readable storage medium. A computer-readable storage medium can be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination thereof. More specific examples (a non-exhaustive list) of computer-readable storage media include: an electrical connection having one or more wires, a portable computer disk, a hard disk, random access memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), optical fiber, portable compact disk read-only memory (CD-ROM), optical storage device, magnetic storage device, or any suitable combination thereof. In this document, a computer-readable storage medium can be any tangible medium that contains or stores a program that can be used by or in connection with an instruction execution system, apparatus, or device.
[0052] Although embodiments of this application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting this application. Those skilled in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of this application. Based on this, various substitutions and improvements can be made to this application, all of which fall within the protection scope of this application.
Claims
1. An integrated roof slab structure with thermal insulation modules, characterized in that, The utility model relates to a kind of reinforced concrete inner leaf, including: From inside to outside, it is sequentially arranged: inner plate layer, reinforcing layer and anti-cracking layer, Supporting member is arranged in the reinforcing layer, the inner plate layer includes reinforcing mesh, concrete is poured on the reinforcing mesh to form inner leaf plate, the inner leaf plate is installed supporting member to form the reinforcing layer, the reinforcing layer is bonded with anti-cracking layer and is integrally formed.
2. The integrated ceiling structure of claim 1, wherein, The number of the supporting member is multiple.
3. The integrated ceiling structure of claim 2, wherein, The supporting member is uniformly laid in the reinforcing layer.
4. The integrated ceiling structure of claim 3, wherein, The supporting member adopts truss bar.
5. The integrated ceiling structure of claim 4, wherein, Two sides of each truss bar are fixedly connected with the inner leaf plate and the reinforcing layer respectively.
6. The integrated ceiling structure of claim 5, wherein, The anti-cracking layer is fiber mortar anti-cracking layer.