Dual-protection tensioning composite insulator
By designing a double-protection tensioning composite insulator with a fixing mechanism and a semi-circular plate structure, the problem of cumbersome connection operation of composite insulators in mid-air in the existing technology is solved, achieving the effect of simplified installation and improved safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2026-04-03
AI Technical Summary
When increasing the insulation length of existing composite insulators, they need to be connected in mid-air, which is cumbersome and affects installation and usage efficiency.
A dual-protection tension composite insulator was designed, which adopts a fixing mechanism and a semi-circular plate structure. The pre-fixation of the fixing plate and trapezoidal plate simplifies the bolt installation process, and the semi-circular plate protects the connection and improves the connection safety.
This simplifies the installation process of insulators, improves installation efficiency and safety, and reduces the risk of damage at the connection points.
Smart Images

Figure CN224082264U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulation technology, specifically to a double-protection tension composite insulator. Background Technology
[0002] Tension insulators are mainly used in power transmission and distribution lines to provide insulation in guy wires or tensioned conductors. Tension insulators need to withstand the vertical load, horizontal load and conductor tension of the conductor, so they must have good insulation performance and sufficient mechanical properties.
[0003] When using existing composite insulators, it is sometimes necessary to increase the insulation length of the insulators, which requires connecting two insulators together. Sometimes, the connection of two insulators is done in mid-air, requiring the two tension insulators to be joined together and then fixed with metal parts. This process is cumbersome and difficult to install, affecting its efficiency. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a dual-protection tension composite insulator, which solves the problems of sometimes needing to increase the insulation length of an insulator, requiring two insulators to be connected together, and sometimes connecting two insulators in mid-air, requiring the two tension insulators to be joined together and then fixed with metal parts, which is troublesome to operate, difficult to install, and affects its efficiency.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a dual-protection tension composite insulator, comprising an insulator body, a first mounting plate fixedly mounted on one end of the insulator body, and a second mounting plate fixedly mounted on the other end of the insulator body, wherein mounting holes are provided on both the first mounting plate and the second mounting plate.
[0008] The fixing mechanism is mounted on the first mounting plate and includes two fixing plates and two trapezoidal plates. The two fixing plates are fixedly mounted on the lower surface of the first mounting plate. The interior of each fixing plate has a mounting groove, and the lower end of each mounting groove has two sliding grooves. The two trapezoidal plates are slidably mounted inside the two mounting grooves. The lower end of each trapezoidal plate is fixedly mounted with a connecting rod. The two connecting rods are fixedly mounted on the lower surface of each trapezoidal plate and on the inner wall of each sliding groove. The lower ends of the two sliding grooves extend to the lower ends of the two fixing plates.
[0009] Preferably, the fixing mechanism further includes two springs, which are respectively fixedly installed on the left inner wall of the two mounting slots, and are respectively fixedly connected to the corresponding trapezoidal plates.
[0010] Preferably, the upper surface of the second mounting plate has two fixing grooves, which are respectively adapted to two fixing plates.
[0011] Preferably, annular plates are fixedly installed on the outer surfaces of both the left and right ends of the insulator body.
[0012] Preferably, two semi-annular plates are slidably installed on the outer surface of the insulator body. The annular plate slides in contact with the inner wall of the semi-annular plate. A fixing block is fixedly installed at the front end of the upper surface of the lower semi-annular plate, and a storage groove is opened at the rear end of the upper surface of the lower semi-annular plate. A fixing rod is fixedly installed on the left surface of the fixing block, and a circular groove is opened on the right inner wall of the storage groove. The upper semi-annular plate is a mirror image of the lower semi-annular plate after rotating it 180 degrees.
[0013] Preferably, a fixing bolt is threaded onto the inner wall of the mounting hole.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model provides a double-protection tension composite insulator, which has the following beneficial effects:
[0016] 1. This double-protection tension composite insulator uses two fixing plates to enter the two fixing slots on the body of another insulator, fixing the two trapezoidal plates to it. This simple pre-fixation of the two insulator bodies facilitates the tightening of subsequent fixing bolts, reduces the difficulty of connecting the two insulator bodies, improves the installation efficiency of the insulator, and thus improves the utilization efficiency of the insulator.
[0017] 2. This double-protection tension composite insulator uses two semi-annular plates installed at the connection between two insulator bodies. Two fixing rods are inserted into the two circular grooves to fix the two semi-annular plates. The two semi-annular plates protect the connection between the two insulator bodies, preventing damage and affecting the connection and use of the two insulator bodies, thus improving the safety of the insulator. Attached Figure Description
[0018] Figure 1 This is a top view schematic diagram of the overall structure of the dual-protection tension composite insulator of this utility model;
[0019] Figure 2 This is a front view of the internal cross-section structure of the double-protection tension composite insulator of this utility model;
[0020] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle;
[0021] Figure 4 This is a schematic diagram of the semi-annular plate connection structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the internal cross-sectional side view of the double-protection tension composite insulator of this utility model.
[0023] In the diagram: 1. Insulator body; 2. First mounting plate; 3. Second mounting plate; 4. Mounting hole; 5. Fixing plate; 6. Trapezoidal plate; 7. Mounting groove; 8. Sliding groove; 9. Connecting rod; 10. Spring; 11. Fixing bolt; 12. Fixing groove; 13. Annular plate; 14. Semi-annular plate; 15. Fixing block; 16. Storage groove; 17. Fixing rod; 18. Circular groove. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 This utility model provides a new technical solution: a double protection tension composite insulator, including an insulator body 1, a first mounting plate 2 fixedly installed at one end of the insulator body 1, and a second mounting plate 3 fixedly installed at the other end of the insulator body 1, with mounting holes 4 opened on both the first mounting plate 2 and the second mounting plate 3.
[0026] The fixing mechanism is mounted on the first mounting plate 2 and includes two fixing plates 5 and two trapezoidal plates 6. The two fixing plates 5 are fixedly mounted on the lower surface of the first mounting plate 2. The interior of each fixing plate 5 is provided with a mounting groove 7. The lower end of each mounting groove 7 is provided with two sliding grooves 8. The two trapezoidal plates 6 are slidably mounted inside the two mounting grooves 7. The lower end of each trapezoidal plate 6 is fixedly mounted with a connecting rod 9. The two connecting rods 9 are fixedly mounted on the lower surface of the two trapezoidal plates 6 and on the inner wall of the two sliding grooves 8. The lower end of the two sliding grooves 8 extends to the lower end of the two fixing plates 5.
[0027] Furthermore, the fixing mechanism also includes two springs 10, which are respectively fixedly installed on the left inner wall of the two mounting slots 7, and the two springs 10 are respectively fixedly connected to the corresponding trapezoidal plates 6.
[0028] Furthermore, the upper surface of the second mounting plate 3 has two fixing grooves 12, which are respectively adapted to the two fixing plates 5.
[0029] Furthermore, by inserting the two fixing plates 5 into the two fixing slots 12 on the other insulator body 1, the two trapezoidal plates 6 are fixed thereto, thereby pre-fixing the two insulator bodies 1 in a simple way, which facilitates the tightening of the fixing bolts 11 later, reduces the difficulty of connecting the two insulator bodies 1, improves the installation efficiency of the insulator, and thus improves the utilization efficiency of the insulator.
[0030] Furthermore, annular plates 13 are fixedly installed on the outer surfaces of both ends of the insulator body 1.
[0031] Furthermore, two semi-annular plates 14 are slidably installed on the outer surface of the insulator body 1. The annular plate 13 slides in contact with the inner wall of the semi-annular plate 14. A fixing block 15 is fixedly installed at the front end of the upper surface of the lower semi-annular plate 14. A storage groove 16 is opened at the rear end of the upper surface of the lower semi-annular plate 14. A fixing rod 17 is fixedly installed on the left surface of the fixing block 15. A circular groove 18 is opened on the right inner wall of the storage groove 16. The upper semi-annular plate 14 is a mirror image of the lower semi-annular plate 14 after rotating 180 degrees.
[0032] Furthermore, by installing two semi-annular plates 14 at the connection between the two insulator bodies 1, the two fixing rods 17 are respectively inserted into the interior of the two circular grooves 18 to fix the two semi-annular plates 14. This allows the two semi-annular plates 14 to protect the connection between the two insulator bodies 1, preventing damage and affecting the connection and use of the two insulator bodies 1, thus improving the safety of the insulator.
[0033] Furthermore, a fixing bolt 11 is threaded onto the inner wall of the mounting hole 4.
[0034] Working Principle: When using this insulator and needing to increase the insulation length, one end of one insulator body 1 can be fixed to the tower, and the second mounting plate 3 on the other insulator body 1 can be fixed to the wire. The cable is then passed through the mounting hole 4 on the second mounting plate 3 and fixed. Next, the first mounting plate 2 on the latter insulator body 1 is aligned with the second mounting plate 3 on the former insulator body 1, and the two fixing plates 5 on the first mounting plate 2 are aligned with the two fixing slots 12 on the second mounting plate 3. The two fixing plates 5 are pushed into the two fixing slots 12. When the two fixing plates 5 enter the two fixing slots 12, the two trapezoidal plates 6 on the two fixing plates 5 are pressed into the corresponding mounting slots 7, compressing the springs 10 inside the corresponding mounting slots 7. The two fixing plates 5 continue downwards. When the first mounting plate 2 and the second mounting plate 3 are in contact, the position of the two mounting slots 7 reaches below the second mounting plate 3, the compression on the two trapezoidal plates 6 disappears, and the two springs 10 release the pressure. The trapezoidal plates 6 are pushed out, fixing the two fixing plates 5 into the two fixing slots 12, thus simply fixing the first mounting plate 2 and the second mounting plate 3. At this time, the fixing bolts 11 can be more easily installed into the mounting holes 4, thereby installing the first mounting plate 2 and the second mounting plate 3, connecting the two insulator bodies 1, reducing the installation difficulty of the two insulator bodies 1. After installation, the two semi-circular plates 14 can be pushed up and down, so that the receiving groove 16 on the upper semi-circular plate 14 aligns with the fixing block 15 on the lower semi-circular plate 14. Then, the two are respectively attached to the two insulator bodies 1, and the two semi-circular plates 14 are pushed into each other. The circular groove 18 on the lower fixing block 15 is pushed into the fixing rod 17 opened in the receiving groove 16 of the upper one, thereby fixing the two semi-circular plates 14 to the connection of the two insulator bodies 1, protecting the fixing mechanism at the connection and reducing the possibility of damage during use.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dual-protection tension composite insulator, comprising an insulator body (1), a first mounting plate (2) fixedly mounted on one end of the insulator body (1), and a second mounting plate (3) fixedly mounted on the other end of the insulator body (1), characterized in that: Mounting holes (4) are provided on both the first mounting plate (2) and the second mounting plate (3); The fixing mechanism is set on the first mounting plate (2). The fixing mechanism includes two fixing plates (5) and two trapezoidal plates (6). The two fixing plates (5) are fixedly installed on the lower surface of the first mounting plate (2). The interior of the two fixing plates (5) is provided with mounting grooves (7). The lower end of the two mounting grooves (7) is provided with two sliding grooves (8). The two trapezoidal plates (6) are slidably installed in the interior of the two mounting grooves (7). The lower end of the two trapezoidal plates (6) is fixedly installed with connecting rods (9). The two connecting rods (9) are fixedly installed on the lower surface of the two trapezoidal plates (6). The two connecting rods (9) are fixedly installed on the inner wall of the two sliding grooves (8). The lower end of the two sliding grooves (8) extends to the lower end of the two fixing plates (5).
2. The dual-protection tension composite insulator according to claim 1, characterized in that: The fixing mechanism also includes two springs (10), which are fixedly installed on the left inner wall of the two mounting slots (7) respectively, and the two springs (10) are fixedly connected to the corresponding trapezoidal plates (6) respectively.
3. The dual-protection tension composite insulator according to claim 1, characterized in that: The upper surface of the second mounting plate (3) has two fixing grooves (12), which are adapted to the two fixing plates (5) respectively.
4. The dual-protection tension composite insulator according to claim 1, characterized in that: Annular plates (13) are fixedly installed on the outer surfaces of both ends of the insulator body (1).
5. A dual-protection tension composite insulator according to claim 1, characterized in that: Two semi-annular plates (14) are slidably installed on the outer surface of the insulator body (1). The annular plate (13) slides in contact with the inner wall of the semi-annular plate (14). A fixing block (15) is fixedly installed at the front end of the upper surface of the lower semi-annular plate (14). A storage groove (16) is opened at the rear end of the upper surface of the lower semi-annular plate (14). A fixing rod (17) is fixedly installed on the left surface of the fixing block (15). A circular groove (18) is opened on the right inner wall of the storage groove (16). The upper semi-annular plate (14) is a mirror image of the lower semi-annular plate (14) after rotating 180 degrees.
6. A dual-protection tension composite insulator according to claim 1, characterized in that: A fixing bolt (11) is threaded onto the inner wall of the mounting hole (4).