Intensive waterproof bus duct with aluminum alloy shell
By adopting a combination structure of connecting blocks and connectors and a waterproof filling layer in the busbar trunking, the problem of insufficient waterproof sealing performance of existing busbar trunking is solved, achieving a sealing effect at the IP68 level, and ensuring the normal operation of the power system in harsh environments.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-04-03
AI Technical Summary
Existing busbar trunking can only achieve an IP66 rating in terms of waterproof sealing performance, which cannot effectively prevent water penetration in extreme weather or high humidity environments, thus affecting the normal operation of the power system.
The system adopts a combination structure of connecting blocks and connectors, and enhances sealing performance by using a limit sealing hole and glue filling seam design, combined with a waterproof filling layer, to prevent moisture and dust from entering the busbar trunking.
The improved sealing performance of the busbar trunking can prevent moisture and dust from entering under IP68 standards, ensuring the normal operation of the power system in harsh environments.
Smart Images

Figure CN224083133U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of busbar technology, specifically a dense aluminum alloy shell waterproof busbar. Background Technology
[0002] Busbar trunking is an integrated power transmission solution used in power systems, widely applied in various buildings, industrial plants, data centers, power plants, and other locations. It transmits power through a series of conductive busbars and an insulating casing. Existing busbar trunking systems only address waterproofing with covers or gaskets. Their protection level is limited to IP66 as defined in GB / T4208-2017. While they can withstand slight water droplets, they cannot effectively seal against larger volumes of water. This means that the busbar trunking's sealing performance cannot withstand harsher environments, such as prolonged immersion or high water pressure. In extreme weather conditions or high humidity environments, water may seep into the busbar trunking through gaps in the gaskets or covers, affecting the normal operation of the power system. Utility Model Content
[0003] The purpose of this invention is to provide a dense aluminum alloy shell waterproof busbar trunking to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a dense aluminum alloy shell waterproof busbar trunking, comprising:
[0005] Busbar trunking body;
[0006] A connecting block is placed at the end of the busbar trunking body. The connecting block and the busbar trunking body form a convex structure. A semi-circular hole is provided on both sides of the connecting block.
[0007] A connector is placed at the end of the busbar trunking body. The connector includes a connector base plate, and two connector side plates are installed on the top of the connector base plate. The connector side plates have a second semicircular hole that mates with the first semicircular hole. When the two ends of the connector are engaged with the busbar trunking body, an injection cavity is formed inside the connector. The second semicircular hole and the first semicircular hole together form a limiting sealing hole, which is used to form a sealing rod for sealing and limiting. An injection gap is provided between the limiting sealing hole and the injection cavity.
[0008] Preferably, sealing blocks that mate with the side plates of the connector are embedded on both sides of the connector block.
[0009] Preferably, a sealing strip with a right-angled triangular structure is fixed to one side of the bottom of the connector side plate.
[0010] Preferably, a connector torque screw is installed in the middle of the connector side plate.
[0011] Preferably, a connector cover plate is installed on the top of the connector side plate, and a grounding bar is installed on the top of the connector cover plate by fastening bolts, and the grounding bar is fixedly connected to the fastening bolts.
[0012] Preferably, the interior of the injection cavity is provided with a waterproof filling layer, which is made of epoxy resin or volcanic rock minerals.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the connecting block and the connector cooperate to form a limiting sealing hole. After the glue is injected, the filler solidifies in the limiting sealing hole to form a cylindrical device, which effectively prevents the connecting block from separating from the side plate of the connector and enhances the stability of the connection; the filler enters the limiting sealing hole along the glue injection seam and fills the glue injection seam, which increases the overall sealing performance and effectively prevents external dust, moisture and other substances from entering the busbar trunking; a sealing block is set on the outside of the connecting block, and the sealing block is connected with the side plate of the connector by bolts to contact and squeeze to seal, which further improves the sealing performance of the connection part; a sealing strip is set at the bottom of the side plate of the connector to seal between the side plate of the connector and the bottom plate of the connector, preventing the leakage of liquid sealant and ensuring the smooth progress of the glue injection process and the sealing effect after glue injection. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the semicircular hole of this utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the sealing strip of this utility model;
[0017] Figure 4 This is a schematic diagram of the adhesive filling joint of this utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the second semicircular hole of this utility model;
[0019] Figure 6 This is a schematic diagram of the structure of the waterproof filler layer of this utility model.
[0020] In the diagram: 1. Busbar trunking body; 2. Connecting block; 3. Sealing block; 4. Semicircular hole one; 5. Connector; 6. Connector base plate; 7. Connector side plate; 8. Sealing strip; 9. Connector cover plate; 10. Connector torque screw; 11. Grounding strip; 12. Fastening bolt; 13. Semicircular hole two; 14. Glue filling seam; 15. Limiting sealing hole; 16. Waterproof filling layer. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1 , 2 As shown in Figures 3, 4, 5, and 6, this utility model provides a technical solution: a dense aluminum alloy shell waterproof busbar trunking, comprising: a busbar trunking body 1; a connecting block 2 fixedly connected to the end of the busbar trunking body 1, the connecting block 2 and the busbar trunking body 1 forming a convex structure, a copper busbar passing through one end of the connecting block 2, and semi-circular holes 4 on both sides of the connecting block 2; a connecting head 5 installed at the end of the busbar trunking body 1 by bolts, the connecting head 5 including a connecting head base plate 6, two connecting head side plates 7 installed on the top of the connecting head base plate 6, and a semi-circular hole 13 inside the connecting head side plate 7 that mates with the semi-circular hole 4; when the two ends of the connecting block 2 mate with the busbar trunking body 1, an injection cavity is formed inside the connecting block 2, and the semi-circular hole 13 and the semi-circular hole 4 form a limiting sealing hole 15, which is used to form a sealing rod for sealing and limiting; an injection gap 14 is provided between the limiting sealing hole 15 and the injection cavity.
[0023] It should be noted that in this embodiment, the end of the connecting block 2 is inserted between the two connecting head side plates 7, and the copper busbar at the end of the connecting block 2 is also inserted between the two connecting head side plates 7. Under the action of the insulating plate between the two connecting head side plates 7, corresponding separation and clamping are achieved. After clamping and connection, the connecting head base plate 6 is installed at the bottom of the connecting head side plate 7 with bolts. At this time, the connecting head base plate 6, the two connecting head side plates 7 on both sides, and the connecting blocks 2 at both ends form a glue injection cavity with an opening at the top. At this time, the semi-circular hole 13 and the semi-circular hole 4 form a limiting sealing hole 15. At this time, waterproof sealing filler is injected into the glue injection cavity. During the process of filling the glue injection cavity with liquid filler, the filler enters the limiting sealing hole 15 along the glue injection seam 14 between the connecting head side plate 7 and the connecting block 2. After the filler cures, it forms a cylindrical device in the limiting sealing hole 15, which can prevent the connecting block 2 from separating from the connecting head side plate 7. Furthermore, by filling the glue injection seam 14, its sealing performance can be increased.
[0024] In one embodiment, sealing blocks 3 that mate with the connector side plate 7 are embedded on both sides of the connecting block 2.
[0025] It should be noted that in this embodiment, a threaded hole is provided on the outer side of the connecting block 2 corresponding to the position of the sealing block 3, and a through hole is provided on the connecting head side plate 7 corresponding to the position of the threaded hole. The connecting head side plate 7 is connected to the connecting block 2 by passing a bolt through the through hole and connecting the threaded hole, so that the sealing block 3 contacts the connecting head side plate 7 and the contact surface is squeezed and sealed.
[0026] In one embodiment, a right-angled triangular sealing strip 8 is fixedly connected to one side of the bottom of the connector side plate 7, a connector torque screw 10 is installed in the middle of the connector side plate 7, a connector cover plate 9 is installed on the top of the connector side plate 7, and a grounding strip 11 is installed on the top of the connector cover plate 9 by fastening bolts 12, and the grounding strip 11 is fixedly connected to the fastening bolts 12.
[0027] It should be noted that in this embodiment, multiple insulating sheets are provided on the outside of the connector torque screw 10 and between the two connector side plates 7. The copper busbar is placed between the insulating sheets, and the connector side plate 7 is pressed towards the center by rotating the connector torque screw 10. In this way, the copper busbar is clamped and fixed under the action of the connector side plate 7 and the insulating sheets. The connector side plate 7 clamps the connecting block 2 and the sealing block 3 between the two connector side plates 7. Since a sealing strip 8 is installed at the bottom of the connector side plate 7, the connector side plate 7 and the connector base plate 6 can be sealed under the action of the sealing strip 8 to prevent the leakage of liquid sealant. After the sealant has cured and formed, the connector side plate 7 is installed on the top of the connector side plate 7 by bolts, and the grounding strip 11 is installed on the top of the connector base plate 6 by bolts.
[0028] In one embodiment, the interior of the injection cavity is provided with a waterproof filler layer 16, which is made of epoxy resin or volcanic rock minerals.
[0029] It should be noted that in this embodiment, epoxy resin or volcanic rock minerals are used as fillers and injected into the injection cavity. After curing, the filler can fill the entire injection cavity, ensuring that dust or fine particles are completely prevented from entering and protecting the internal components from external contamination. Under the coating of the colloid, it can withstand deep water immersion, so that its protection level can reach IP68.
[0030] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0031] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dense aluminum alloy enclosure waterproof busway characterized by: Include: Bus duct body (1); The connecting block (2) is placed at the end of the bus duct body (1), and the connecting block (2) and the bus duct body (1) form a convex structure, and the two sides of the connecting block (2) are provided with semicircular holes (4); The connecting head (5) is placed at the end of the bus duct body (1), the connecting head (5) includes a connecting head bottom plate (6), the top of the connecting head bottom plate (6) is provided with two connecting head side plates (7), the inside of the connecting head side plate (7) is provided with a semicircular hole (13) matched with the semicircular hole (4), when the two ends of the connecting block (2) are matched with the bus duct body (1), the inside of the connecting block (2) forms a glue injection cavity, and the semicircular hole (13) and the semicircular hole (4) form a limiting sealing hole (15), which is used for forming a sealing and limiting sealing rod, a glue injection gap (14) is arranged between the limiting sealing hole (15) and the glue injection cavity.
2. A dense aluminum alloy enclosure waterproof busway as defined in claim 1, wherein: The two sides of the connecting block (2) are embedded and installed with sealing blocks (3) matched with the connecting head side plate (7).
3. A dense aluminum alloy enclosure waterproof busway as defined in claim 1 wherein: The bottom of the connecting head side plate (7) is fixedly connected with a sealing strip (8) of right triangle structure.
4. A dense aluminum alloy enclosure waterproof busway as defined in Claim 1 wherein: The middle of the connecting head side plate (7) is provided with a connecting head torque screw (10).
5. A dense aluminum alloy enclosure waterproof busway as defined in claim 1 wherein: The top of the connecting head side plate (7) is provided with a connecting head cover plate (9), the top of the connecting head cover plate (9) is provided with a grounding strip (11) through a fastening bolt (12), and the grounding strip (11) is fixedly connected with the fastening bolt (12).
6. A dense aluminum alloy enclosure waterproof busway as defined in claim 1 wherein: The inside of the glue injection cavity is provided with a waterproof filling layer (16), and the waterproof filling layer (16) is made of epoxy resin or volcanic mineral.