Fusion head of fusion machine

By using an internal magnetic core and temperature sensing wire made of amorphous and nanocrystalline materials in the fusion head, combined with an air blowing block and air pipe system, the problem of slow cooling speed of the fusion head is solved, achieving rapid cooling and extended service life.

CN224083731UActive Publication Date: 2026-04-03DONGGUAN RUIXIANG MEASUREMENT & CONTROL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing fusion heads cannot effectively cool down after fusion, resulting in continuous high temperatures that affect their service life.

Method used

It adopts an internal magnetic core and temperature sensing wire design made of amorphous and nanocrystalline materials, combined with an air blowing block and air pipe system. The temperature is monitored in real time through the temperature sensing wire and air blowing is performed to cool down after heating is completed.

Benefits of technology

It achieves rapid cooling, extends the service life of the fusion head, has high structural stability, low cost, and high cost-effectiveness.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224083731U_ABST
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Abstract

The utility model relates to the technical field of fusion heads, in particular to a fusion head of a fusion machine, which comprises a base, a main body fixedly mounted on the surface of the upper end of the base, a top cover fixedly connected to the surface of the upper end of the main body, a groove formed in the surface of the upper end of the top cover, and a blowing block fixedly mounted on the outer side wall of the main body close to the upper end. Two air pipes are fixedly connected to the bottom surface of the air blowing block, an internal fixing seat is fixedly connected to the position, located on the upper end surface of the base, in the main body, a mounting groove is formed in the upper end surface of the internal fixing seat, an internal magnetic core is inserted into the mounting groove, the upper end of the internal magnetic core is fixedly connected with the top cover, and the internal magnetic core is made of an amorphous nanocrystalline special material. The temperature sensor is standardized in structure, accurate in internal magnetic core position, sensitive in temperature response, low in development cost and high in cost performance, has a blowing cooling function, is fast in cooling, and prolongs the service life, and the temperature sensing line is in the dead center area.
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Description

Technical Field

[0001] This utility model relates to the field of fusion head technology, specifically a fusion head for a fusion machine. Background Technology

[0002] A fusion machine is a device that uses a high-frequency electric field to fuse materials. It heats the surface of the material by a high-frequency electric field until it reaches its melting point, and then fuses it. The advantages of a fusion machine are its fast, efficient, and precise fusion capabilities. The fusion head is the device in the fusion machine that directly contacts the material being processed and melts and fuses the material through thermal energy or mechanical action.

[0003] In the prior art, such as the fusion head for a PCB board fusion machine proposed in patent application number "CN201920613362.6", the magnetic flux reaction between the fusion head and the PCB board circuit can be effectively blocked, thereby reducing the width of the board edge and improving the utilization rate of PCB board material, thus improving the fusion efficiency and effectively solving the problem that traditional fusion devices are difficult to adapt to new requirements.

[0004] However, in the aforementioned patent application, when the fusion head fuses the product, the internal magnetic core temperature rises. After the fusion is completed, it is impossible to cool it down by blowing air. The cooling speed of the fusion head is slow, and the continuous high temperature damages the fusion head, thereby affecting its service life. Utility Model Content

[0005] The purpose of this invention is to provide a welding head for a welding machine to solve the problems mentioned in the background art.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] A fusion head for a fusion machine includes a base, a main body fixedly mounted on the upper surface of the base, a top cover fixedly connected to the upper surface of the main body, a groove formed on the upper surface of the top cover, an air blowing block fixedly mounted on the outer side wall of the main body near the upper end, two air pipes fixedly connected to the bottom surface of the air blowing block, and an internal fixing seat fixedly connected inside the main body and located on the upper surface of the base, an installation groove formed on the upper surface of the internal fixing seat, an internal magnetic core inserted into the installation groove, and the upper end of the internal magnetic core fixedly connected to the top cover.

[0008] Preferably, the internal magnetic core is made of amorphous nanocrystalline special material, and the internal magnetic core is fixedly installed inside the main body by an internal fixing seat and a mounting groove.

[0009] Preferably, the base is fixedly connected to the main body by screws, and the main body is fixedly connected to the top cover by screws.

[0010] Preferably, the groove is a temperature sensing area.

[0011] Preferably, a fixing block is fixedly connected to the outer wall of the base, and an arc-shaped groove is opened on the inner wall of the fixing block, and the two arc-shaped grooves are respectively matched with two air tubes.

[0012] Preferably, the inner wall of the arc-shaped groove is closely attached to the outer wall of the trachea, and the fixing block is fixedly connected to the base by screws.

[0013] The beneficial effects of this utility model are:

[0014] In this invention, when the fusion head is in use, the internal magnetic core generates a magnetic field for heating, and the temperature sensing area collects the temperature in real time. The heating current of the internal magnetic core is adjusted according to the actual temperature. When heating is complete, air is blown through the air pipe on the air blowing block to cool down the head, thereby accelerating the cooling speed of the fusion head, avoiding the effects of continuous high temperature, and effectively extending its service life. The entire fusion head structure is standardized, and the fixing base, base, and cover are precisely controlled. The internal magnetic core is accurately positioned, the temperature sensing line is in the center area, and the temperature response is sensitive. The development cost is low, the cost performance is high, and it has an air blowing cooling function, which cools down quickly and extends its service life. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the main body of this utility model;

[0018] Figure 3 This is a schematic diagram of the fusion head structure of this utility model;

[0019] Figure 4 This is a partial exploded view of this utility model.

[0020] The attached figures are labeled as follows:

[0021] 1. Base; 2. Main body; 3. Top cover; 4. Groove; 5. Air blowing block; 6. Air pipe; 7. Internal magnetic core; 8. Internal fixing seat; 9. Fixing block; 10. Mounting slot; 11. Arc groove. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] A welding head for a welding machine, such as Figures 1-4 As shown, the device includes a base 1, a main body 2 fixedly mounted on the upper surface of the base 1, a top cover 3 fixedly connected to the upper surface of the main body 2, a groove 4 on the upper surface of the top cover 3, an air blowing block 5 fixedly mounted on the outer side wall of the main body 2 near the upper end, two air pipes 6 fixedly connected to the bottom surface of the air blowing block 5, and an internal fixing seat 8 fixedly connected inside the main body 2 and located on the upper surface of the base 1. An installation groove 10 is provided on the upper surface of the internal fixing seat 8, an internal magnetic core 7 is inserted into the installation groove 10, and the upper end of the internal magnetic core 7 is fixedly connected to the top cover 3.

[0024] Specifically, the welding head of the welding machine is made of PP+POM material. PP is an odorless and non-toxic thermoplastic with good mechanical properties and heat resistance. POM is a high-density, high-crystallinity thermoplastic engineering plastic with good physical, mechanical and chemical properties, especially excellent wear resistance and dimensional stability, which makes the overall structure of the welding head stable.

[0025] The internal magnetic core 7 is made of amorphous nanocrystalline special material. The internal magnetic core 7 is fixedly installed inside the main body 2 through the internal fixing seat 8 and the mounting groove 10. The base 1 is fixedly connected to the main body 2 by screws. The main body 2 is fixedly connected to the top cover 3 by screws. The groove 4 is the temperature sensing wire area.

[0026] When the product is fused using the fusion head, the internal magnetic core 7, which is fixed inside the main body 2 by the internal fixing seat 8, generates a magnetic field to heat the product when the power is turned on. The temperature sensing area in the groove 4 collects the temperature in time and adjusts the heating current of the internal magnetic core 7 according to the actual temperature. When the heating is completed, the air pipe 6 on the air blowing block 5 blows air to cool down the product, thereby accelerating the cooling speed of the fusion head, avoiding the effects of continuous high temperature, and effectively extending its service life.

[0027] A fixing block 9 is fixedly connected to the outer side wall of the base 1. An arc-shaped groove 11 is opened on the inner side wall of the fixing block 9, and the two arc-shaped grooves 11 are respectively matched with the two air tubes 6. The inner wall of the arc-shaped groove 11 is set close to the outer wall of the air tube 6. The fixing block 9 is fixedly connected to the base 1 by screws.

[0028] Specifically, the fixing block 9 is placed close to the outer wall of the base 1, and the two arc-shaped grooves 11 on the inner wall of the fixing block 9 are respectively close to the outer wall of the two air tubes 6. The fixing block 9 is then fixed to the base 1 with screws to reinforce the position of the air tubes 6 and prevent them from shifting, which would affect the blowing operation.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A fusion head of a fusion machine comprising a base (1), characterized in that, The base (1) upper end surface is fixedly installed with the main body (2), the main body (2) upper end surface is fixedly connected with the top cover (3), the top cover (3) upper end surface is provided with the recess (4), the main body (2) outer side wall is fixedly installed with the blowing block (5) near the upper end position, the blowing block (5) bottom surface is fixedly connected with two air tubes (6), the main body (2) inside and located the base (1) upper end surface is fixedly connected with the internal fixing base (8), the internal fixing base (8) upper end surface is provided with the installation slot (10), the installation slot (10) inside is inserted with the internal magnetic core (7), and the internal magnetic core (7) upper end is fixedly connected with the top cover (3).

2. A fusion head for a fusion machine according to claim 1, wherein The material of the internal magnetic core (7) is amorphous nanocrystalline special material, and the internal magnetic core (7) is fixedly installed in the main body (2) through the internal fixing base (8) and the installation slot (10).

3. A fusion head for a fusion machine according to claim 1, wherein The base (1) is fixedly connected with the main body (2) by screws, and the main body (2) is fixedly connected with the top cover (3) by screws.

4. A fusion head for a fusion machine according to claim 1, wherein The recess (4) is a temperature sensing line area.

5. A fusing head of a fusing machine according to claim 1, wherein The base (1) outer side wall is fixedly connected with the fixed block (9), the fixed block (9) inner side wall is provided with the arc-shaped groove (11), and two arc-shaped grooves (11) are respectively matched with two air tubes (6).

6. A fusion head for a fusion machine according to claim 5, wherein, The arc-shaped groove (11) inner wall is closely attached to the air tube (6) outer wall, and the fixed block (9) is fixedly connected with the base (1) by screws.

Citation Information

Patent Citations

  • Fusion head for PCB fusion machine

    CN210609880U