Steel wire rope surface anti-rust oil uniform smearing device

Abstract

The utility model discloses a steel wire rope surface anti-rust oil uniform smearing device, which belongs to the technical field of smearing devices, and comprises a supporting bottom plate, the top of the supporting bottom plate is fixedly connected with an oil storage tank, the two ends of the oil storage tank are provided with penetrating openings, and the bottom of the oil storage tank is provided with a wire guide wheel. A cleaning pretreatment mechanism is arranged at one end of the supporting bottom plate, the cleaning pretreatment mechanism is arranged, a rotating cylinder in the cleaning pretreatment mechanism is driven by a rotating driving assembly to rotate, then a mounting disc and a brush plate on the mounting disc are driven to rotate, and the brush plate makes contact with the surface of a steel wire rope; the steel wire rope is pre-cleaned through the bristles on the steel wire rope cleaning device, impurities such as dust and greasy dirt on the surface are removed, the binding force of the steel wire rope and anti-rust oil is improved, and the anti-rust protection effect of the anti-rust oil on the steel wire rope is improved.

Description

Technical Field

[0001] This utility model relates to the field of coating device technology, and in particular to a device for uniformly applying anti-rust oil to the surface of steel wire rope. Background Technology

[0002] In industrial production and daily life, steel wire ropes are widely used as important load-bearing and traction components in various fields such as hoisting, traction, and binding. Due to their long-term exposure to complex and changing environments, the surface of steel wire ropes is easily affected by adverse factors such as oxidation and corrosion. This not only reduces the service life of the steel wire ropes but may also cause safety accidents. Therefore, it is particularly important to carry out necessary rust prevention treatment on steel wire ropes. Traditional rust prevention treatment for steel wire ropes usually adopts manual coating or simple oil immersion methods.

[0003] Existing elevator wire rope anti-rust oil coating devices require the wire rope to be wound up when applying anti-rust oil, which can easily cause the anti-rust oil to fall off, resulting in uneven application and making it difficult to efficiently dry the anti-rust oil.

[0004] Existing patent (publication number: CN212493639U) discloses an elevator wire rope rust-preventive oil application device. Addressing the problem that existing application devices are inconvenient for efficiently drying the rust-preventive oil, the following solution is proposed: It includes a housing with a partition fixedly installed inside. An oil tank is installed on the top of the housing, and a water pump is fixedly installed on the top of the housing, with the water pump's inlet connected to the oil tank. A connecting pipe is fixedly installed at one end of the water pump's outlet, and the other end of the connecting pipe extends into the housing and is fixedly installed with an annular spray pipe. A drying chamber is located on one side of the partition, and a first connecting seat and a second connecting seat are slidably installed on the inner wall of one side of the drying chamber. This utility model has a reasonable design, and the rust-preventive oil can be dried using an ultraviolet drying lamp. The reciprocating movement of the ultraviolet drying lamp can improve drying efficiency and prevent damage to the rust-preventive oil.

[0005] To address the aforementioned issues, existing patents offer solutions, but these solutions fail to clean the wire rope before applying the oil. Dust, oil, and other impurities on the wire rope surface severely affect the adhesion between the rust-preventive oil and the wire rope surface, resulting in the rust-preventive oil not being evenly applied to the wire rope surface.

[0006] To address this, a device for uniformly applying anti-rust oil to the surface of steel wire ropes is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a device for uniformly applying anti-rust oil to the surface of steel wire ropes, which can solve the problem that existing anti-rust oil application devices for steel wire ropes do not clean the steel wire rope before applying the oil. Dust, oil and other impurities on the surface of the steel wire rope seriously affect the adhesion between the anti-rust oil and the surface of the steel wire rope, resulting in the anti-rust oil not being evenly applied to the surface of the steel wire rope.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a device for uniformly applying anti-rust oil to the surface of a steel wire rope, comprising a supporting base plate, an oil storage tank fixedly connected to the top of the supporting base plate, through openings at both ends of the oil storage tank, a guide wheel installed at the bottom of the oil storage tank, and a cleaning pretreatment mechanism provided at one end of the supporting base plate.

[0009] The cleaning pretreatment mechanism includes two support seats installed on the top of the support base plate. A rotating cylinder is connected to the middle bearing of the support seat. Mounting plates are bolted to both ends of the rotating cylinder. Four sliding frames are fixedly connected at equal intervals on the side wall of the mounting plate. A slider is movably arranged inside the sliding frame. A brush plate is bolted to the side wall of the slider. A spacing adjustment component is provided on the side wall of the mounting plate. A rotation drive component is provided at the bottom of the support base plate.

[0010] Preferably, the spacing adjustment assembly includes four threaded seats bolted to the side wall of the mounting plate. The four threaded seats are equally spaced, and an adjusting screw is threaded to the middle of each threaded seat. One end of the adjusting screw is movably connected to a slider, and the other end of the adjusting screw is fixedly connected to a rotating disk.

[0011] Preferably, the rotary drive assembly includes a drive shaft connected to the bottom of the support base plate by a bearing, a drive motor is bolted to the bottom of the support base plate, the output end of the drive motor is fixedly connected to the drive shaft, a drive wheel is installed at one end of the drive shaft, a transmission wheel is installed in the middle of the rotating cylinder, and a drive belt is provided between the drive wheel and the transmission wheel.

[0012] Preferably, the oil tank has two rotating shafts connected to the central bearing, one end of each rotating shaft is fixedly connected to a driven wheel, the middle of the drive shaft is fixedly connected to two driving wheels, a transmission belt is provided between the driving wheels and the driven wheels, both ends of the rotating shaft are fixedly connected to brush wheels, and multiple brush strips are provided on the side wall of each brush wheel.

[0013] Preferably, support wheels are bolted to both sides of the oil tank, and the support wheels are located below the opening.

[0014] Preferably, the bottom of the support base plate is fixedly connected to a plurality of support cylinders, the middle of the support cylinders is threadedly connected to a support column, and the bottom of the support column is fixedly connected to a support foot.

[0015] Preferably, the top of the oil tank is provided with a dust cover, and a handle is fixedly connected to the top of the dust cover.

[0016] Preferably, liquid level grooves are provided on both sides of the oil storage tank, and transparent glass is embedded inside the liquid level grooves.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This application incorporates a pre-cleaning mechanism. The rotating cylinder within this mechanism rotates under the drive of a rotational drive assembly, which in turn rotates the mounting plate and its brush plate. The brush plate contacts the surface of the wire rope, and the bristles on it perform pre-cleaning treatment, removing dust, oil, and other impurities from the surface. The spacing adjustment assembly can adjust the position of the slider within the sliding frame according to the diameter of the wire rope, thereby changing the contact pressure and contact range between the brush plate and the wire rope surface. This ensures that the brush plate can tightly adhere to the wire rope surface, achieving the best cleaning effect. Thus, the wire rope surface can be pre-cleaned before entering the oil tank for oiling, improving the adhesion between the wire rope and the rust-preventive oil, and enhancing the rust-preventive oil's protective effect on the wire rope.

[0019] 2. This application is equipped with a rotating shaft, a driven wheel, a driving wheel, a transmission belt, a brush wheel, and brush strips. In this process, the driving wheel drives the driven wheel to rotate through the transmission belt, and the two rotating shafts start to rotate. At this time, the brush wheel follows the rotating shaft to rotate, and multiple brush strips continuously apply the anti-rust oil inside the oil tank to the wire rope, so that the anti-rust oil is evenly applied to the wire. Attached Figure Description

[0020] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0021] Figure 1 This is an overall structural view of the present invention;

[0022] Figure 2 This is the left view of the present invention;

[0023] Figure 3 This utility model Figure 2 A three-dimensional cross-sectional view of point AA in the middle;

[0024] Figure 4 This is a structural view of the cleaning pretreatment mechanism in this utility model;

[0025] Figure 5 This utility model Figure 4 Enlarged diagram of point A in the middle.

[0026] Explanation of reference numerals in the attached figures:

[0027] 1. Support base plate; 2. Oil reservoir; 3. Through-hole; 4. Guide wheel; 5. Cleaning pretreatment mechanism; 51. Support base; 52. Rotating cylinder; 53. Mounting plate; 54. Sliding frame; 55. Sliding block; 56. Brush plate; 57. Spacing adjustment assembly; 58. Rotary drive assembly; 571. Threaded seat; 572. Adjusting screw; 573. Rotating disk; 581. Drive shaft; 582. Drive motor; 583. Drive wheel; 584. Transmission wheel; 585. Drive belt; 6. Rotating shaft; 7. Driven wheel; 8. Drive wheel; 9. Transmission belt; 10. Brush wheel; 11. Brush strip; 12. Support wheel; 13. Support cylinder; 14. Support column; 15. Support foot; 16. Dust cover; 17. Handle; 18. Liquid level tank; 19. Transparent glass. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Please see Figures 1 to 5 This utility model provides a technical solution:

[0030] A device for uniformly applying anti-rust oil to the surface of a steel wire rope includes a support base plate 1, an oil storage tank 2 fixedly connected to the top of the support base plate 1, through openings 3 at both ends of the oil storage tank 2, a guide wheel 4 installed at the bottom of the oil storage tank 2, and a cleaning pretreatment mechanism 5 provided at one end of the support base plate 1.

[0031] The cleaning pretreatment mechanism 5 includes two support seats 51 installed on the top of the support base plate 1. A rotating cylinder 52 is connected to the middle bearing of the support seat 51. Mounting plates 53 are bolted to both ends of the rotating cylinder 52. Four sliding frames 54 are fixedly connected at equal intervals on the side wall of the mounting plate 53. A slider 55 is movably arranged inside the sliding frame 54. A brush plate 56 is bolted to the side wall of the slider 55. A spacing adjustment component 57 is provided on the side wall of the mounting plate 53. A rotation drive component 58 is provided at the bottom of the support base plate 1.

[0032] Specifically, such as Figure 5As shown, the spacing adjustment assembly 57 includes four threaded seats 571 bolted to the side wall of the mounting plate 53. The four threaded seats 571 are equally spaced. An adjusting screw 572 is threadedly connected to the middle of the threaded seat 571. One end of the adjusting screw 572 is movably connected to the slider 55, and the other end of the adjusting screw 572 is fixedly connected to the rotating disk 573.

[0033] Specifically, such as Figure 3 As shown, the rotary drive assembly 58 includes a drive shaft 581 connected to the bottom of the support base plate 1 by a bearing. A drive motor 582 is bolted to the bottom of the support base plate 1. The output end of the drive motor 582 is fixedly connected to the drive shaft 581. A drive wheel 583 is installed at one end of the drive shaft 581. A transmission wheel 584 is installed in the middle of the rotary cylinder 52. A drive belt 585 is provided between the drive wheel 583 and the transmission wheel 584.

[0034] Specifically, such as Figure 2 As shown, a plurality of support cylinders 13 are fixedly connected to the bottom of the support base plate 1, a support column 14 is threadedly connected to the middle of the support cylinder 13, and a support foot 15 is fixedly connected to the bottom of the support column 14.

[0035] Specifically, such as Figure 1 As shown, a dust cover 16 is provided on the top of the oil tank 2, and a handle 17 is fixedly connected to the top of the dust cover 16.

[0036] Specifically, such as Figure 1 As shown, liquid level grooves 18 are provided on both sides of the oil storage tank 2, and transparent glass 19 is embedded inside the liquid level grooves 18.

[0037] First, the drive motor 582 is started. The output end of the drive motor 582 drives the drive shaft 581 to rotate. The drive wheel 583 on the drive shaft 581 is connected to the transmission wheel 584 in the middle of the rotating drum 52 through the drive belt 585, thereby driving the rotating drum 52 and the mounting discs 53 at both ends to rotate. The brush plate 56 on the mounting disc 53 rotates with the rotation of the rotating drum 52 and contacts the surface of the wire rope passing through the through-hole 3 of the oil tank 2 to achieve pre-cleaning treatment of its surface. While the brush plate 56 is rotating, the rotating disc 573 in the rotation spacing adjustment assembly 57 can be adjusted. The rotating disc 573 drives the adjusting screw 572 to rotate in the threaded seat 571. Since one end of the adjusting screw 572 is connected to the slider 55, The rotating disk 573 is connected to the rotating plate 573, so the rotation of the rotating disk 573 will push or pull the slider 55 to slide in the sliding frame 54, thereby adjusting the distance between the brush plate 56 and the surface of the wire rope to accommodate wire ropes of different diameters. After cleaning and pretreatment, the wire rope continues to move forward, passes around the guide wheel 4 at the bottom of the oil tank 2, and enters the interior of the oil tank 2. During this process, the wire rope comes into contact with the anti-rust oil inside the oil tank 2, and the anti-rust oil adheres to the wire. At the same time, the support base plate 1 can be horizontally supported and adjusted by the support cylinder 13, support column 14 and support foot 15. The dust cover 16 protects the oil tank 2 from dust. The liquid level tank 18 and transparent glass 19 make it easy to observe the liquid level of the anti-rust oil inside the oil tank 2.

[0038] Specifically, such as Figure 3 As shown, the oil tank 2 has two rotating shafts 6 connected to the middle bearing. One end of the two rotating shafts 6 is fixedly connected to a driven wheel 7. The middle of the drive shaft 581 is fixedly connected to two driving wheels 8. A transmission belt 9 is provided between the driving wheel 8 and the driven wheel 7. Both ends of the rotating shaft 6 are fixedly connected to brush wheels 10. Multiple brush strips 11 are provided on the side wall of the brush wheel 10.

[0039] Specifically, such as Figure 3 As shown, support wheels 12 are bolted to both sides of the oil tank 2, and the support wheels 12 are located below the through-hole 3.

[0040] In use, the two driving wheels 8 in the middle of the drive shaft 581 are connected to the driven wheels 7 at one end of the two rotating shafts 6 connected to the bearing in the middle of the oil tank 2 via the transmission belt 9, thereby driving the rotating shafts 6 and the brush wheels 10 at both ends to rotate. At the same time, the steel wire rope, after being cleaned and pretreated, continues to move forward and passes around the guide wheel 4 at the bottom of the oil tank 2. At this time, the brush wheel 10 on the rotating shaft 6 contacts the surface of the steel wire rope, and multiple brush strips 11 on the side wall of the brush wheel 10 further brush and coat the surface of the steel wire rope to ensure that the anti-rust oil can be more evenly adhered to all parts of the steel wire rope. In addition, support wheels 12 are bolted to both sides of the oil tank 2. These support wheels 12 are located below the through-hole 3 and are used to support and guide the steel wire rope to ensure that it can remain stable when passing through the oil tank 2, further improving the coating effect.

[0041] By adopting the above technical solution, the problem of existing wire rope anti-rust oil coating devices not cleaning the wire rope before oiling is solved. Dust and oil stains on the surface of the wire rope seriously affect the adhesion between the anti-rust oil and the surface of the wire rope, resulting in the anti-rust oil not being evenly coated on the surface of the wire rope.

[0042] Working Principle: In use, the drive motor 582 is first started. The output of the drive motor 582 drives the drive shaft 581 to rotate. The drive wheel 583 on the drive shaft 581 is connected to the transmission wheel 584 in the middle of the rotating drum 52 via the drive belt 585, thereby driving the rotating drum 52 and the mounting discs 53 at both ends to rotate. The brush plate 56 on the mounting disc 53 rotates with the rotating drum 52, contacting the surface of the wire rope passing through the through-hole 3 of the oil reservoir 2, achieving pre-cleaning treatment of its surface. While the brush plate 56 rotates, the rotating disc 573 in the rotation spacing adjustment assembly 57 can be adjusted. The rotating disc 573 drives the adjusting screw 572 to rotate in the threaded seat 571. Since one end of the adjusting screw 572 is movably connected to the slider 55, the rotation of the rotating disc 573 will push or pull the slider 55 to slide within the sliding frame 54, thereby... The distance between the brush plate 56 and the surface of the wire rope is adjusted to accommodate wire ropes of different diameters. After cleaning and pretreatment, the wire rope continues to move forward, passing around the guide wheel 4 at the bottom of the oil tank 2 and entering the interior of the oil tank 2. During this process, the wire rope comes into contact with the anti-rust oil inside the oil tank 2, and the anti-rust oil adheres to the wire. The two drive wheels 8 in the middle of the drive shaft 581 are connected to the driven wheels 7 at one end of the two rotating shafts 6 connected to the bearing in the middle of the oil tank 2 via the transmission belt 9, thereby driving the rotating shaft 6 and the brush wheels 10 at both ends to rotate. At the same time, the wire rope after cleaning and pretreatment continues to move forward, passing around the guide wheel 4 at the bottom of the oil tank 2. At this time, the brush wheel 10 on the rotating shaft 6 comes into contact with the surface of the wire rope, and the multiple brush strips 11 on the side wall of the brush wheel 10 further brush and coat the surface of the wire rope to ensure that the anti-rust oil can adhere more evenly to all parts of the wire rope.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A device for uniformly applying anti-rust oil to the surface of a steel wire rope, comprising a supporting base plate (1), characterized in that: An oil storage tank (2) is fixedly connected to the top of the support base plate (1). The oil storage tank (2) has openings (3) at both ends. A guide wheel (4) is installed at the bottom of the oil storage tank (2). A cleaning pretreatment mechanism (5) is provided at one end of the support base plate (1). The cleaning pretreatment mechanism (5) includes two support seats (51) installed on the top of the support base plate (1). A rotating cylinder (52) is connected to the middle bearing of the support seat (51). Mounting plates (53) are bolted to both ends of the rotating cylinder (52). Four sliding frames (54) are fixedly connected at equal intervals on the side wall of the mounting plate (53). A slider (55) is movably arranged inside the sliding frame (54). A brush plate (56) is bolted to the side wall of the slider (55). A spacing adjustment component (57) is provided on the side wall of the mounting plate (53). A rotation drive component (58) is provided at the bottom of the support base plate (1).

2. The device for uniformly applying anti-rust oil to the surface of a steel wire rope according to claim 1, characterized in that: The spacing adjustment assembly (57) includes four threaded seats (571) bolted to the side wall of the mounting plate (53). The four threaded seats (571) are equally spaced. An adjusting screw (572) is threaded to the middle of each threaded seat (571). One end of the adjusting screw (572) is movably connected to the slider (55), and the other end of the adjusting screw (572) is fixedly connected to a rotating disk (573).

3. The device for uniformly applying anti-rust oil to the surface of a steel wire rope according to claim 1, characterized in that: The rotary drive assembly (58) includes a drive shaft (581) with a bearing connected to the bottom of the support base plate (1). A drive motor (582) is bolted to the bottom of the support base plate (1). The output end of the drive motor (582) is fixedly connected to the drive shaft (581). A drive wheel (583) is installed at one end of the drive shaft (581). A transmission wheel (584) is installed in the middle of the rotating cylinder (52). A drive belt (585) is provided between the drive wheel (583) and the transmission wheel (584).

4. The device for uniformly applying anti-rust oil to the surface of a steel wire rope according to claim 3, characterized in that: The oil storage tank (2) has two rotating shafts (6) connected to the middle bearing. One end of each rotating shaft (6) is fixedly connected to a driven wheel (7). The middle of the drive shaft (581) is fixedly connected to two driving wheels (8). A transmission belt (9) is provided between the driving wheel (8) and the driven wheel (7). Both ends of the rotating shaft (6) are fixedly connected to brush wheels (10). Multiple brush strips (11) are provided on the side wall of the brush wheel (10).

5. The device for uniformly applying anti-rust oil to the surface of a steel wire rope according to claim 1, characterized in that: Support wheels (12) are bolted to both sides of the oil storage tank (2), and the support wheels (12) are located below the opening (3).

6. The device for uniformly applying anti-rust oil to the surface of a steel wire rope according to claim 1, characterized in that: The bottom of the support base plate (1) is fixedly connected to a plurality of support cylinders (13), and a support column (14) is threadedly connected to the middle of the support cylinder (13), and a support foot (15) is fixedly connected to the bottom of the support column (14).

7. The device for uniformly applying anti-rust oil to the surface of a steel wire rope according to claim 1, characterized in that: The top of the oil storage tank (2) is provided with a dust cover (16), and a handle (17) is fixedly connected to the top of the dust cover (16).

8. The device for uniformly applying anti-rust oil to the surface of a steel wire rope according to claim 1, characterized in that: The oil storage tank (2) has liquid level grooves (18) on both sides of its side walls, and the interior of the liquid level grooves (18) is inlaid with transparent glass (19).

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