Ultrasonic cleaning device for cable production

Abstract

The utility model relates to the technical field of cleaning for cable production, and discloses an ultrasonic cleaning device for cable production, which comprises a cleaning bin, a motor I is fixedly connected to the right side of the front end of the cleaning bin, a waterproof shell is fixedly connected to the inner wall of the right end of the cleaning bin, and a motor II is fixedly connected to the inner wall of the waterproof shell. The driving end of the second motor is connected with a cleaning table through a transmission set, the driving end of the first motor is fixedly connected with a reciprocating lead screw, the outer wall of the reciprocating lead screw is connected with a moving shell through a reciprocating set, the left end of the cleaning table is rotationally connected with an adjusting ring, and the inner wall of the adjusting ring is connected with a transmission lead screw through a gear set; the outer wall of the transmission lead screw is rotationally connected with a connecting table. According to the cable cleaning device, synergistic interaction of mechanical brushing, ultrasonic cavitation and fluid impact is achieved, the cleaning uniformity and the stubborn stain removal rate are remarkably improved, self-adaptive clamping pressure is formed on a cable through the arc-shaped elastic contact surface of the two supporting plates, and the surface is prevented from being damaged by rigid extrusion.

Description

TECHNICAL FIELD

[0001] The utility model relates to cable production cleaning technical field especially relates to cable production ultrasonic cleaning device. BACKGROUND

[0002] In the cable manufacturing process, the surface of the conductor, the insulating layer and the sheath and other components often remains grease, metal debris, dust and other pollutants, these pollutants can significantly reduce the insulation performance, conductivity and durability of the cable, and even cause short circuit and other safety hazards, therefore, the high frequency vibration generated by the ultrasonic cleaning produces cavitation effect in the cleaning liquid, forms micron level bubbles and instant collapse, releases shock wave to strip the pollutants, its non-contact feature is especially suitable for complex structure, has the advantages of high efficiency, environmental protection and no damage to the material, gradually becomes the mainstream cleaning scheme of the cable industry.

[0003] In the prior art, in the cable production process, although the ultrasonic cleaning technology can efficiently remove most of the surface oil stains and particle pollutants, but for strong adhesion, embedded gap or complex structure stubborn stains, such as oxide layer, carbonized particles or sticky residues, single ultrasonic cavitation effect is easy to cause incomplete cleaning due to local energy attenuation or shielding effect, especially when the cable surface has micro concave-convex or insulating layer texture, the traditional fixed frequency ultrasonic wave is difficult to completely cover the complex profile, which increases the risk of stain residue, affects the insulation performance and long-term reliability of the cable.

[0004] Therefore, in view of the poor ultrasonic cleaning effect and the inconvenience of adjusting the brush according to the cable diameter, a cable production ultrasonic cleaning device is needed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to solve the problems of poor ultrasonic cleaning effect and inconvenience of adjusting the brush according to the cable diameter in the prior art, the present application provides a cable production ultrasonic cleaning device.

[0006] In order to achieve the above purpose, the utility model provides the following technical scheme:

[0007] The cable production ultrasonic cleaning device comprises a cleaning bin, a motor one is fixedly connected to the right side of the front end of the cleaning bin, a waterproof shell is fixedly connected to the inner wall of the right end of the cleaning bin, a motor two is fixedly connected to the inner wall of the waterproof shell, a cleaning table is connected to the driving end of the motor two through a transmission group, a reciprocating screw rod is fixedly connected to the driving end of the motor one, a moving shell is connected to the outer wall of the reciprocating screw rod through a reciprocating group, an adjusting ring is rotatably connected to the left end of the cleaning table, a transmission screw rod is connected to the inner wall of the adjusting ring through a gear group, a connecting table is rotatably connected to the outer wall of the transmission screw rod, the connecting table is fixedly connected to the inner wall of the cleaning table at the opposite end, and an ultrasonic device is installed at the bottom end of the inner wall of the cleaning bin.

[0008] As a further improvement of the utility model, the transmission group includes an adapter ring slidingly connected to the right end of the cleaning table, an outer gear ring is fixedly connected to the outer wall of the adapter ring, and the right end of the outer gear ring is rotatably connected to the right end of the inner wall of the cleaning bin.

[0009] As a further improvement of the utility model, the second driving end of the motor is fixedly connected with a transmission gear one, and the outer gear ring and the transmission gear one are in meshing connection.

[0010] As a further improvement of the utility model, the reciprocating group includes a sliding block sleeved on the outer wall of the reciprocating screw rod, the outer wall of the sliding block is fixedly connected to the inner wall of the moving shell, and the outer wall of the cleaning table is rotatably connected to the inner wall of the moving shell.

[0011] As a further improvement of the utility model, the left end of the inner wall of the cleaning bin is fixedly connected with a connecting water ring, a water pump is installed at the bottom end of the connecting water ring, and a plurality of spray heads are fixedly connected to the inner wall of the connecting water ring.

[0012] As a further improvement of the utility model, the gear group includes an inner gear ring fixedly connected to the inner wall of the adjusting ring, a transmission gear two is rotatably connected to the left end of the transmission screw rod, and the outer diameter of the transmission gear two is in meshing connection with the inner diameter of the inner gear ring.

[0013] As a further improvement of the utility model, the outer wall of the transmission screw rod is threadedly connected with a moving block, and the outer wall of the moving block is slidingly connected to the inner wall of the connecting table.

[0014] As a further improvement of the utility model, the top end of the connecting table is rotatably connected with a support plate two, the left and right ends of the connecting table are rotatably connected with a support plate one, and the opposite ends of the support plate one and the support plate two are rotatably connected with a cleaning brush.

[0015] Compared with the prior art, the present application has at least one of the following beneficial technical effects:

[0016] 1. In the cable ultrasonic cleaning device, the second motor drives the outer gear ring to rotate the cleaning table through the transmission gear one, so that the cable rotates circumferentially, the first motor moves the sliding block and the moving shell transversely through the reciprocating screw rod, so that the cleaning brush forms a rotating and translating composite brushing on the cable, the ultrasonic device triggers cavitation effect to disintegrate deep dirt, the water pump pumps liquid to the connecting water ring, and the cable surface is high-pressure washed through the spray head, so that the cleaning uniformity and the dirt removal rate are improved through the synergistic effect of mechanical brushing, ultrasonic cavitation and fluid impact.

[0017] 2. In this utility model, in the ultrasonic cleaning device for cables, after the cable is introduced into the cleaning chamber, it is fitted around the cleaning brush. Rotating the adjusting ring drives the internal gear ring to mesh with the transmission gear two to rotate, which in turn drives the transmission screw to rotate, forcing the moving block to move along the guide groove of the connecting table, pushing the support plate two to synchronously retract towards the support plate one. The arc-shaped elastic contact surface of the two support plates forms an adaptive flexible clamp, avoiding damage to the cable surface and achieving axial limitation, providing a stable positioning basis for ultrasonic cleaning and rotary brushing. Attached Figure Description

[0018] Figure 1 This is a perspective view of the ultrasonic cleaning device for cable production proposed in this utility model.

[0019] Figure 2 This is a half-sectional view of the cleaning chamber of the ultrasonic cleaning device for cable production proposed in this utility model.

[0020] Figure 3 This is a half-sectional view of the movable housing of the ultrasonic cleaning device for cable production proposed in this utility model.

[0021] Figure 4 This is a half-sectional view of the adapter ring of the ultrasonic cleaning device for cable production proposed in this utility model.

[0022] Figure 5 This is a half-sectional view of the connection table of the ultrasonic cleaning device for cable production proposed in this utility model.

[0023] Legend:

[0024] 1. Cleaning chamber; 2. Motor 1; 3. Adapter ring; 4. Cleaning platform; 5. Adjusting ring; 6. Connecting water ring; 7. Spray head; 8. Waterproof shell; 9. Motor 2; 10. Water pump; 11. Reciprocating lead screw; 12. Moving shell; 13. External gear ring; 14. Transmission gear 1; 15. Sliding block; 16. Connecting platform; 17. Support plate 1; 18. Transmission lead screw; 19. Moving block; 20. Internal gear ring; 21. Transmission gear 2; 22. Cleaning brush; 23. Support plate 2. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this application, but not all embodiments.

[0026] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0028] In the description of this application, it should be noted that the use of terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" to indicate orientation or positional relationships is based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationships commonly used when the product is in use. These terms are used solely for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the use of terms such as "first" and "second" in the description of this application is only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0029] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not imply that the component is required to be absolutely horizontal or suspended, but rather that it may be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but rather that it may be slightly tilted.

[0030] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0031] Example 1: An ultrasonic cleaning device for cable production includes a cleaning chamber 1. A motor 2 is fixedly connected to the right side of the front end of the cleaning chamber 1. A waterproof shell 8 is fixedly connected to the inner wall of the right end of the cleaning chamber 1. A motor 9 is fixedly connected to the inner wall of the waterproof shell 8. The driving end of the motor 9 is connected to the cleaning table 4 through a transmission assembly. A reciprocating lead screw 11 is fixedly connected to the driving end of the motor 2. A movable shell 12 is connected to the outer wall of the reciprocating lead screw 11 through a reciprocating assembly. The transmission assembly includes a transition ring 3 slidably connected to the right end of the cleaning table 4. An external gear ring 13 is fixedly connected to the outer wall of the transition ring 3. The right end of the external gear ring 13 is rotatably connected to the right end of the inner wall of the cleaning chamber 1. A transmission gear 14 is fixedly connected to the driving end of the motor 9. The external gear ring 13 and the transmission gear 14 are meshed. The reciprocating assembly includes a slider 15 sleeved on the outer wall of the reciprocating lead screw 11. The outer wall of the slider 15 is fixedly connected to the inner wall of the movable shell 12. The outer wall of the cleaning table 4 is rotatably connected to the inner wall of the movable shell 12.

[0032] Specifically: In the ultrasonic cleaning device for cable production, when motor 2 9 drives transmission gear 14 to mesh with external gear ring 13 through the output shaft, the external gear ring 13 drives the cleaning table 4 fixed at the bottom to rotate around the central axis at a set speed, causing the cable fixed on the cleaning table 4 to rotate circumferentially; at the same time, motor 2 drives reciprocating screw 11 to rotate, causing the slider 15 connected to the screw nut to move laterally along the guide rail, driving the movable shell 12 rigidly connected to the slider 15 to reciprocate within the cleaning chamber 1. During this process, the movable shell 12 pulls the cleaning table 4 to move laterally in a synchronous manner through the linkage mechanism, so that the cleaning brush 22 installed inside the movable shell 12 can simultaneously achieve a two-way compound motion of rotational brushing and lateral reciprocating brushing on the cable surface. Its nylon bristles cover the cable's spiral texture, gaps and uneven surfaces in a flexible contact manner. At the same time, the ultrasonic device integrated into the side wall of the cleaning chamber 1 emits high-frequency vibration waves, which excite cavitation effect in the cleaning fluid. The mechanical friction with the cleaning brush 22 forms a "cavitation stripping + dynamic brushing" synergistic cleaning mode, which effectively breaks down stubborn stains such as oxide layers and adhering particles, significantly improves the uniformity and depth of cleaning the surface of irregularly shaped cables, and avoids the energy attenuation or surface damage caused by single ultrasonic or pure mechanical cleaning.

[0033] Example 2: An adjusting ring 5 is rotatably connected to the left end of the cleaning table 4. A transmission screw 18 is connected to the inner wall of the adjusting ring 5 via a gear set. A connecting platform 16 is rotatably connected to the outer wall of the transmission screw 18. One end of the connecting platform 16 is fixedly connected to the inner wall of the cleaning table 4. The gear set includes an internal gear ring 20 fixedly connected to the inner wall of the adjusting ring 5. A second transmission gear 21 is rotatably connected to the left end of the transmission screw 18. The outer diameter of the second transmission gear 21 meshes with the inner diameter of the internal gear ring 20. A moving block 19 is threadedly connected to the outer wall of the transmission screw 18. The outer wall of the moving block 19 is slidably connected to the inner wall of the connecting platform 16. A second support plate 23 is rotatably connected to the top of the connecting platform 16. A first support plate 17 is rotatably connected to both the left and right ends of the connecting platform 16. A cleaning brush 22 is rotatably connected to the opposite ends of the first support plate 17 and the second support plate 23.

[0034] Specifically: During the operation of the ultrasonic cleaning device for cable production, after the cable to be cleaned is introduced into the cleaning chamber 1 by the conveying mechanism, the operator puts the end of the cable into the gap of the annular bristles of the cleaning brush 22; then manually rotates the adjusting ring 5 set on the outside of the cleaning chamber 1, and drives the internal gear ring 20 to rotate synchronously through the thread on its inner wall. The internal gear ring 20 and the meshing transmission gear 21 form a reduction transmission, which drives the vertically arranged transmission screw 18 to rotate around the axis. The rotational motion of the transmission screw 18 is converted into the linear displacement of the moving block 19 in the guide groove inside the connecting table 16 through the threaded pair, which in turn pushes the support plate 23 hinged to the moving block 19 to move along the slide rail towards the central axis of the cable, so that it forms an opposing motion with the support plate 17 fixed on the base of the cleaning chamber 1. The arc-shaped clamping surfaces at the ends of the two support plates contract synchronously in an elastic contact manner, achieving flexible centering clamping of cables of different diameters. This avoids the rigid clamps from scratching the cable surface and limits the axial displacement of the cable during ultrasonic cleaning and brushing through friction. It ensures that the contact pressure between the cleaning brush 22 and the cable surface is uniform and adjustable, providing a stable positioning basis for the subsequent "ultrasonic cavitation + dynamic brushing" composite cleaning process.

[0035] As one of the optimized structural designs for Example 1, such as Figures 1-4 As shown, a water ring 6 is fixedly connected to the left end of the inner wall of the cleaning chamber 1. A water pump 10 is installed at the bottom end of the water ring 6. Several spray heads 7 are fixedly connected to the inner wall of the water ring 6. An ultrasonic device is installed at the bottom end of the inner wall of the cleaning chamber 1. The water pump 10 draws cleaning liquid into the cleaning chamber 1. The spray heads 7 are used to flush the cable through the water ring 6, thereby further improving the cleaning effect on the cable. The ultrasonic device generates ultrasonic waves and produces bubbles in conjunction with the water flow to clean the cable.

[0036] Working principle: After the cable is transmitted into the cleaning chamber 1, it is fitted onto the cleaning brush 22. Rotating the adjusting ring 5 causes the internal gear ring 20 to drive the transmission gear 21 to rotate, which in turn drives the transmission screw 18 to rotate. The transmission screw 18 then moves the moving block 19 within the connecting platform 16, causing the connecting platform 16 to move the support plate 23. This allows the support plate 23, in conjunction with the support plate 17, to relatively retract the cleaning brush 22, flexibly clamping the cable and initially fixing its position. When the motor 9 drives the transmission gear 14 to rotate the external gear ring 13... When the external gear ring 13 drives the cleaning table 4 to rotate, and the motor 12 drives the reciprocating screw 11 to rotate, the reciprocating screw 11 drives the slider 15 to move the moving shell 12 back and forth in the cleaning chamber 1. This causes the moving shell 12 to move the cleaning table 4 in the cleaning chamber 1, so that the cleaning brush 22 rotates and moves to clean the cable surface. In conjunction with the ultrasonic device, the cable surface is mixed and cleaned to improve the cleaning effect. Then, the water pump 10 draws cleaning liquid into the cleaning chamber 1, and the spray head 7 is connected to the water ring 6 to rinse the cable, thereby further improving the cleaning effect.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An ultrasonic cleaning device for cable production, comprising a cleaning chamber (1), characterized in that: A motor (2) is fixedly connected to the right front end of the cleaning chamber (1). A waterproof shell (8) is fixedly connected to the inner wall of the right end of the cleaning chamber (1). A motor (9) is fixedly connected to the inner wall of the waterproof shell (8). The driving end of the motor (9) is connected to the cleaning table (4) through a transmission assembly. A reciprocating screw (11) is fixedly connected to the driving end of the motor (2). A movable shell (12) is connected to the outer wall of the reciprocating screw (11) through a reciprocating assembly. An adjusting ring (5) is rotatably connected to the left end of the cleaning table (4). A transmission screw (18) is connected to the inner wall of the adjusting ring (5) through a gear assembly. A connecting platform (16) is rotatably connected to the outer wall of the transmission screw (18). One end of the connecting platform (16) is fixedly connected to the inner wall of the cleaning table (4). An ultrasonic device is installed at the bottom of the inner wall of the cleaning chamber (1).

2. The ultrasonic cleaning device for cable production according to claim 1, characterized in that: The transmission assembly includes a transition ring (3) slidably connected to the right end of the cleaning platform (4). An external toothed ring (13) is fixedly connected to the outer wall of the transition ring (3), and the right end of the external toothed ring (13) is rotatably connected to the right end of the inner wall of the cleaning chamber (1).

3. The ultrasonic cleaning device for cable production according to claim 2, characterized in that: The drive end of the second motor (9) is fixedly connected to the first transmission gear (14), and the external gear ring (13) and the first transmission gear (14) are meshed together.

4. The ultrasonic cleaning device for cable production according to claim 1, characterized in that: The reciprocating assembly includes a slider (15) sleeved on the outer wall of the reciprocating lead screw (11). The outer wall of the slider (15) is fixedly connected to the inner wall of the movable shell (12), and the outer wall of the cleaning table (4) is rotatably connected to the inner wall of the movable shell (12).

5. The ultrasonic cleaning device for cable production according to claim 1, characterized in that: A water ring (6) is fixedly connected to the left end of the inner wall of the cleaning chamber (1), a water pump (10) is installed at the bottom end of the water ring (6), and several spray heads (7) are fixedly connected to the inner wall of the water ring (6).

6. The ultrasonic cleaning device for cable production according to claim 1, characterized in that: The gear set includes an internal gear ring (20) fixedly connected to the inner wall of the adjusting ring (5), and a second transmission gear (21) is rotatably connected to the left end of the transmission screw (18). The outer diameter of the second transmission gear (21) meshes with the inner diameter of the internal gear ring (20).

7. The ultrasonic cleaning device for cable production according to claim 1, characterized in that: The outer wall of the transmission screw (18) is threaded with a moving block (19), and the outer wall of the moving block (19) is slidably connected to the inner wall of the connecting platform (16).

8. The ultrasonic cleaning device for cable production according to claim 1, characterized in that: The top of the connecting platform (16) is rotatably connected to a second support plate (23), and the left and right ends of the connecting platform (16) are rotatably connected to a first support plate (17). The first support plate (17) and the second support plate (23) are rotatably connected to a cleaning brush (22) at opposite ends.

Images