Dynamic high-pressure flushing device for blind hole of aluminum turning part

Abstract

The utility model provides an aluminum turning part blind hole dynamic high-pressure flushing device which comprises a supporting mechanism, the supporting mechanism comprises an arc-shaped support, displacement wheels are installed at the four corners of the bottom of the arc-shaped support, the bottoms of the displacement wheels are supported on the ground, and a supporting frame is hinged to the middle of the top end of the arc-shaped support. A control box is installed in the middle of the top end of the connecting vertical rod, an assembling base is installed in the middle of the top end of a box body of the control box, and an adjusting support is arranged in the middle of the top end of the assembling base. And finally, in the suction stage, one end, directly extending into the trapezoidal block along the position of the access guide pipe, is directly guided into one end of the access base and is propped against the surface of the water spraying disc.

Description

Technical Field

[0001] This utility model relates to the field of mechanical technology, specifically to a high-pressure flushing device for blind holes in aluminum machined parts. Background Technology

[0002] Turned parts are components machined on a lathe using a lathe. The workpiece's rotation and the cutting tool's linear or curvilinear motion are used to change the shape and size of the blank, shaping it to meet the requirements of the drawings. Turning is a machining method that uses the workpiece's rotation relative to the cutting tool on a lathe to cut the workpiece. The cutting energy in turning is primarily provided by the workpiece, not the cutting tool. Turning is the most basic and common cutting method, playing a vital role in production. Turning is suitable for machining surfaces of revolution; most workpieces with surfaces of revolution can be machined by turning, such as internal and external cylindrical surfaces, internal and external conical surfaces, end faces, grooves, threads, and surfaces of revolution. The cutting tool used is primarily a lathe tool. The precision of turning is generally IT11-IT7, and some can reach IT6. The surface roughness Ra can reach 12.5-0.8 μm. Parts machined by turning are called turned parts. There are many types of turned parts, and they are known for their ability to maintain thermal stability through hard turning.

[0003] A search revealed a high-pressure flushing device with adjustable nozzle direction, application number CN202121190281.3;

[0004] This utility model provides a high-pressure rinsing device with an adjustable nozzle direction, including a height adjustment device, an angle adjustment device, a bracket, and the high-pressure rinsing device itself. The height adjustment device is located at the bottom of the bracket, and the top of the bracket is connected to the high-pressure rinsing device via the angle adjustment device. The high-pressure rinsing device includes a spray gun connecting rod, a connecting plate, a high-pressure rinsing head, and a rinsing head fixing device. The bottom of the spray gun connecting rod is rotatably connected to the bracket via the angle adjustment device, and the connecting plate is fixedly mounted on the top of the spray gun connecting rod. The high-pressure rinsing head is fixed to the connecting plate via the rinsing head fixing device. The advantages of this utility model are: the cylinder enables vertical movement of the high-pressure rinsing device for longitudinal adjustment, while the guide rail and screw enable lateral adjustment, thereby allowing rinsing at different distances from the product, greatly improving the rinsing effect and meeting rinsing requirements.

[0005] After machining, the holes on the surface of traditionally machined parts are easily clogged by debris, which obviously affects subsequent production. Therefore, after machining, the machined parts need to be removed and cleaned. However, manual selection is inevitably inefficient. Utility Model Content

[0006] The purpose of this invention is to provide a high-pressure flushing device for blind holes in aluminum machined parts, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-pressure flushing device for blind holes in aluminum machined parts, comprising a support mechanism, the support mechanism including an arc-shaped bracket, displacement wheels installed at the four corners of the bottom of the arc-shaped bracket, the bottom of the displacement wheels being supported by the ground, a support frame hinged to the top center of the arc-shaped bracket, a connecting rod installed at the top center of the top center of the connecting rod, a control box installed at the top center of the control box, an assembly base installed at the top center of the control box, an adjustment bracket provided at the top center of the assembly base, and a drive motor provided at the top center of the adjustment bracket.

[0008] As a preferred embodiment of this utility model: a turning part stacking mechanism is installed on the top of the drive motor. The turning part stacking mechanism includes a bearing connecting block disposed on the side of the drive motor, and a toggle connecting block is provided on both sides of the top of the bearing connecting block.

[0009] As a preferred embodiment of this utility model: an L-shaped bracket is horizontally installed at the top center of the toggle connecting block, a hinged roller is provided at the top center of the L-shaped bracket, an upper push rod is vertically provided at the top center of the hinged roller, a clamping block is horizontally installed at the top center of the upper push rod, and a cleaning frame is provided on the surface of the clamping block.

[0010] As a preferred embodiment of this utility model: the surface of the cleaning frame is provided with a plurality of placement cavities, and the interior of the plurality of placement cavities is embedded with limit clamps, and a lifting mechanism is installed on the top side of the control box.

[0011] As a preferred embodiment of this utility model: the lifting mechanism includes a telescopic cylinder installed at the top corner of the control box, a fixing cylinder for fixing is installed on the top side of the cylinder body of the telescopic cylinder, a connecting support rod is telescopically provided at the top of the cylinder body of the fixing cylinder, a limiting base for fixing is provided at the top of the connecting support rod, and a spraying mechanism is installed at the top of the limiting base.

[0012] As a preferred embodiment of the present invention: the spraying mechanism includes a concave bracket installed at the top center of the limiting base, a first access base installed at the bottom of the concave bracket, a trapezoidal block installed at the bottom center of the first access base, and spraying mechanisms respectively provided on both sides of the trapezoidal block.

[0013] As a preferred embodiment of the present invention: the spraying mechanism includes a water spraying plate installed at the end of the trapezoidal block, the surface of the water spraying plate is connected to a nozzle port, a second access base is installed on the back of the water spraying plate, and both ends of the top of the second access base are provided with transverse sliding brackets.

[0014] As a preferred embodiment of this utility model: the surface of the control box is provided with a liquid collection mechanism;

[0015] The liquid collection mechanism consists of a connecting block, a square frame, a water pump, a connecting conduit, and an inlet conduit.

[0016] As a preferred embodiment of this utility model: the connecting block is installed on the side of the control box, a square frame is installed on the top of the connecting block, a pump body access base is provided at the middle of the top of the square frame, a connecting conduit is installed on the side wall of the pump body access base, one end of the connecting conduit is sealed and connected to the top side of the water pump, and the other end of the connecting conduit is provided with an access conduit for guidance, and the top side of the access conduit is sealed and connected to the side wall of the trapezoidal block through a flexible hose.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1) The control box structure is used to support one end of the corresponding connecting block, and the square frame and pump body structure of the water pump are used for support. The regulator is connected to one end of the pipe. In the final suction stage, the pipe extends directly into one end of the trapezoidal block to the surface of the spray plate, which further completes the rapid stacking and cleaning of the machined parts, reduces the difficulty of manual stacking, and improves stacking efficiency.

[0019] 2) The movement is achieved by using an arc-shaped bracket and one end of the displacement wheel, the support is achieved by using a connecting block, the top of the square frame is used for binding, the pump body of the pump is used to inject into the regulator, and the water reaches the trapezoidal block. The water is sprayed out by the placement chamber and one end of the cleaning frame. The access conduit is directly introduced into the limiting base to complete the high-pressure re-cleaning of the hole blockage of the aluminum machined parts. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the turning parts stacking mechanism of this utility model;

[0022] Figure 3 This is a schematic diagram of the support mechanism structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the pump body connection base structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the spraying mechanism of this utility model.

[0025] In the diagram: 1. Support mechanism; 11. Arc-shaped bracket; 12. Displacement wheel; 13. Support frame; 14. Connecting pole; 15. Control box; 16. Assembly base; 17. Adjustment bracket; 18. Drive motor;

[0026] 2. Turning parts stacking mechanism; 21. Bearing connecting block; 22. Actuating connecting block; 23. L-shaped bracket; 24. Hinge roller; 25. Upper push rod; 26. Clamping block; 27. Cleaning frame; 28. Placement cavity;

[0027] 3. Lifting mechanism; 31. Telescopic cylinder; 32. Fixed cylinder; 33. Connecting strut; 34. Limiting base;

[0028] 4. Sprinkler mechanism; 41. Concave bracket; 42. First access base; 43. Trapezoidal block;

[0029] 5. Spraying mechanism; 51. Spraying disc; 52. Sprayer head port; 53. Second access base; 54. Lateral sliding bracket;

[0030] 6. Liquid collection mechanism; 61. Connecting block; 62. Square frame; 63. Pump body connection base; 64. Connecting conduit; 65. Connection conduit. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1 - Figure 5 This utility model provides a technical solution: a high-pressure flushing device for blind holes in aluminum machined parts, including a support mechanism 1. The support mechanism 1 includes an arc-shaped bracket 11. Displacement wheels 12 are installed at the four corners of the bottom of the arc-shaped bracket 11. The bottom of the displacement wheels 12 is supported by the ground. A support frame 13 is hinged to the top center of the arc-shaped bracket 11. A connecting rod 14 is installed at the top center of the top center of the connecting rod 14. A control box 15 is installed at the top center of the control box 15. An assembly base 16 is installed at the top center of the assembly base 16. An adjustment bracket 17 is provided at the top center of the assembly base 16. A drive motor 18 is provided at the top center of the adjustment bracket 17.

[0033] In this embodiment: a turning part stacking mechanism 2 is installed on the top of the drive motor 18. The turning part stacking mechanism 2 includes a bearing connecting block 21 disposed on the side of the drive motor 18, and a toggle connecting block 22 is provided on both sides of the top of the bearing connecting block 21.

[0034] The bearing connecting block 21 and the toggle connecting block 22 are used as the top of the corresponding bearing connecting block 21, and the corresponding toggle connecting block 22 achieves the limit.

[0035] In this embodiment: an L-shaped bracket 23 is horizontally installed at the top center of the toggle connecting block 22, a hinged roller shaft 24 is provided at the top center of the L-shaped bracket 23, an upper push rod 25 is vertically provided at the top center of the hinged roller shaft 24, a clamping block 26 is horizontally installed at the top center of the upper push rod 25, and a cleaning frame 27 is provided on the surface of the clamping block 26.

[0036] The L-shaped bracket 23 and the hinged roller shaft 24 are used as supports on the surface of the corresponding upper push rod 25, and one end of the cleaning frame 27 is used for limiting.

[0037] In this embodiment: a plurality of placement cavities 28 are sequentially opened on the surface of the cleaning frame 27, and a limit clamp is embedded inside the plurality of placement cavities 28. A lifting mechanism 3 is installed on the top side of the control box 15.

[0038] The control box 15 and one end of the limit clamp are used to hold cleaned water, and the interior of the placement cavity 28 is used to stack aluminum machined parts.

[0039] In this embodiment: the lifting mechanism 3 includes a telescopic cylinder 31 installed at the top corner of the control box 15. A fixing cylinder 32 for fixing is installed on the top side of the cylinder body of the telescopic cylinder 31. A connecting support rod 33 is telescopically provided at the top of the cylinder body of the fixing cylinder 32. A limiting base 34 for fixing is provided at the top of the connecting support rod 33. A spraying mechanism 4 is installed at the top of the limiting base 34.

[0040] The use of the limiting base 34 and the rod structure of the connecting support rod 33 enables the water to be sprayed up and down according to the position of the spraying mechanism 4.

[0041] In this embodiment: the spraying mechanism 4 includes a concave bracket 41 installed at the top center of the limiting base 34, a first access base 42 installed at the bottom of the concave bracket 41, a trapezoidal block 43 installed at the bottom center of the first access base 42, and spraying mechanisms 5 respectively provided on both sides of the trapezoidal block 43.

[0042] The first access base 42 and trapezoidal block 43 further restrict the support on the corresponding spray structure, and further clean the material remaining on the surface of the placement cavity 28 along the cylinder extension and retraction state of the telescopic cylinder 31.

[0043] In this embodiment: the spraying mechanism 5 includes a water spraying plate 51 installed at the end of the trapezoidal block 43. The surface of the water spraying plate 51 is connected to the nozzle port 52. A second access base 53 is installed on the back of the water spraying plate 51. Both ends of the top of the second access base 53 are provided with transverse sliding brackets 54.

[0044] The second access base 53 is used to clean the surface of the water spray plate 51.

[0045] In this embodiment: the surface of the control box 15 is provided with a liquid collection mechanism 6;

[0046] The liquid collection mechanism 6 consists of a connecting block 61, a square frame 62, a water pump, a connecting conduit 64, and an inlet conduit 65.

[0047] The connecting block 61 is installed on the side of the control box 15. A square frame 62 is installed on the top of the connecting block 61. A pump body access base 63 is provided in the middle of the top of the square frame 62. A connecting conduit 64 is installed on the side wall of the pump body access base 63. One end of the connecting conduit 64 is sealed and connected to the top side of the water pump. The other end of the connecting conduit 64 is provided with an access conduit 65 for guidance. The top side of the access conduit 65 is sealed and connected to the side wall of the trapezoidal block 43 through a hose.

[0048] The connecting conduit 64 and the inlet conduit 65 are used to draw in the liquid and thereby achieve spraying.

[0049] In practical use, the first step is to stack all the aluminum machined parts that need to be cleaned.

[0050] At this time, the user first folds the two plates and then lays them flat on the side wall of the control box 15. Then the user evenly places each of the turned parts that need to be high-pressure washed into the designated placement cavities 28. The ends of the aluminum turned parts are clamped by several clamping structures on the inner side wall of the bottom of the placement cavity 28. During the clamping process, the position of the end of the turned parts can be restricted.

[0051] After stacking, the user then hinges the connecting block 22 to unfold it. At this time, the user supports the clamping block 26 and hinges one end of the corresponding supporting connecting block 21 and then adjusts and combs it up. The clamping block 26 further clamps it.

[0052] Step 2: Change the orientation of the cleaning frame 27 to achieve the conversion;

[0053] At this point, the user can directly switch using the structure of the upper rod 25 to reach the corresponding rear front position;

[0054] At this point, after the corresponding water pump is powered on, the liquid is drawn in and directly guided into the inside of the inlet pipe 65 via the connecting pipe 64. The inlet pipe 65 then extends to the regulator and further reaches the area of ​​the limiting base 34. It is then assembled according to the support of the first inlet base 42. The user then sprays the liquid using the rear spray structure, using the spray plate 51 to spray evenly through the surface of the nozzle port 52, and then evenly sprays it through one end of the second inlet base 53. During the process, one end of the corresponding placement cavity 28 is further cleaned, and after cleaning, it is rinsed evenly. The pump body structure of the pump body is activated by the personnel to spray water. At this time, the spraying stage achieves even cleaning of the surface of the corresponding placement cavity 28. The cleaning position is raised and lowered according to the rod structure of the connecting support rod 33, changing the height of the connecting support rod 33, and uniformly controlling the height change of one end of the first access base 42. At this time, the user further achieves the cleaning of the surface of the corresponding cleaning frame 27 according to the surface of the trapezoidal block 43, and sprays it up and down to complete the cleaning of the debris and blockage in the blind hole.

[0055] The contents not described in detail in this specification are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-pressure flushing device for blind holes in machined aluminum parts, comprising a support mechanism (1), characterized in that, The support mechanism (1) includes an arc-shaped bracket (11), with displacement wheels (12) installed at the four corners of the bottom of the arc-shaped bracket (11). The bottom of the displacement wheels (12) is supported by the ground. A support frame (13) is hinged to the top center of the arc-shaped bracket (11), and a connecting rod (14) is installed at the top center of the connecting rod (14). A control box (15) is installed at the top center of the connecting rod (14). An assembly base (16) is installed at the top center of the control box (15). An adjustment bracket (17) is provided at the top center of the assembly base (16), and a drive motor (18) is provided at the top center of the adjustment bracket (17).

2. The high-pressure flushing device for blind holes in aluminum machined parts according to claim 1, characterized in that: The top of the drive motor (18) is equipped with a turning part stacking mechanism (2). The turning part stacking mechanism (2) includes a bearing connecting block (21) disposed on the side of the drive motor (18). The top two sides of the bearing connecting block (21) are respectively provided with a toggle connecting block (22).

3. The high-pressure flushing device for blind holes in aluminum machined parts according to claim 2, characterized in that: An L-shaped bracket (23) is horizontally mounted at the top center of the actuating connecting block (22). A hinged roller shaft (24) is provided at the top center of the L-shaped bracket (23). An upper push rod (25) is vertically mounted at the top center of the hinged roller shaft (24). A clamping block (26) is horizontally mounted at the top center of the upper push rod (25). A cleaning frame (27) is provided on the surface of the clamping block (26).

4. The high-pressure flushing device for blind holes in aluminum machined parts according to claim 3, characterized in that: The surface of the cleaning frame (27) is provided with a number of placement cavities (28) in sequence, and the interior of the placement cavities (28) is embedded with limit clamps. The top side of the control box (15) is equipped with a lifting mechanism (3).

5. A high-pressure flushing device for blind holes in aluminum machined parts according to claim 4, characterized in that: The lifting mechanism (3) includes a telescopic cylinder (31) installed at the top corner of the control box (15). A fixing cylinder (32) for fixing is installed on the top side of the cylinder body of the telescopic cylinder (31). A connecting support rod (33) is telescopically provided at the top of the cylinder body of the fixing cylinder (32). A limiting base (34) for fixing is provided at the top of the connecting support rod (33). A spraying mechanism (4) is installed at the top of the limiting base (34).

6. A high-pressure flushing device for blind holes in aluminum machined parts according to claim 5, characterized in that: The spraying mechanism (4) includes a concave bracket (41) installed at the top center of the limiting base (34), a first access base (42) installed at the bottom of the concave bracket (41), a trapezoidal block (43) installed at the bottom center of the first access base (42), and spraying mechanisms (5) respectively provided on both sides of the trapezoidal block (43).

7. A high-pressure flushing device for blind holes in aluminum machined parts according to claim 6, characterized in that: The spraying mechanism (5) includes a water spraying plate (51) installed at the end of the trapezoidal block (43). The surface of the water spraying plate (51) is connected to a nozzle port (52). A second access base (53) is installed on the back of the water spraying plate (51). Both ends of the top of the second access base (53) are provided with transverse sliding brackets (54).

8. A high-pressure flushing device for blind holes in aluminum machined parts according to claim 1, characterized in that: The surface of the control box (15) is provided with a liquid collection mechanism (6); The liquid collection mechanism (6) consists of a connecting block (61), a square frame (62), a water pump, a connecting conduit (64), and an access conduit (65).

9. A high-pressure flushing device for blind holes in aluminum machined parts according to claim 8, characterized in that: The connecting block (61) is installed on the side of the control box (15). A square frame (62) is installed on the top of the connecting block (61). A pump body access base (63) is provided in the middle of the top of the square frame (62). A connecting conduit (64) is installed on the side wall of the pump body access base (63). One end of the connecting conduit (64) is sealed and connected to the top side of the water pump. The other end of the connecting conduit (64) is provided with an access conduit (65) for guidance. The top side of the access conduit (65) is sealed and connected to the side wall of the trapezoidal block (43) through a hose.

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