Cutting machine for strain clamp production
By introducing positioning and protection mechanisms into the cutting machine used in the production of tension clamps, safety protection during the cutting process is achieved, solving the problem of lack of safety protection in existing cutting devices and ensuring the safety of workers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-04-07
AI Technical Summary
The existing cutting equipment used in the production of tension clamps lacks effective safety protection mechanisms during the cutting process, which can easily lead to flying chips injuring workers.
A cutting machine for producing tension clamps was designed, which includes a positioning mechanism, a cutting mechanism, and a protective mechanism. The automatic locking of the flip door and the covering mechanism of the cutting blade prevent the flying chips during the cutting process from injuring the workers and protect the operator when changing raw materials.
It effectively prevents workers from being injured by flying chips during the cutting process, ensuring operational safety, especially avoiding injuries caused by misoperation when changing raw materials.
Smart Images

Figure CN224088065U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tension clamp production, and in particular to a cutting machine for producing tension clamps. Background Technology
[0002] Tension clamps are hardware used to fix conductors to withstand conductor tension and to hang conductors on tension strings or towers.
[0003] For example, patent document CN220388078U discloses a cutting device for producing tension clamps. The device includes a support frame horizontally movable above an operating table, driven by a first hydraulic cylinder; a slider horizontally slidable within the support frame, driven by a translation component, with the slider's sliding direction perpendicular to the support's moving direction; a second hydraulic cylinder positioned below the slider, its cylinder body connected to the lower surface of the slider; a first motor positioned below the second hydraulic cylinder, its upper end connected to the piston rod of the second hydraulic cylinder; a rotating box with its upper end connected to the power output end of the first motor, and a rotating component housed within the rotating box; and a second motor positioned outside the rotating box and connected to the rotating component, its power output end equipped with a cutting blade. The rotating component, through the second motor, drives the cutting blade to adjust its angle. This device has advantages such as multi-angle cutting and strong adaptability. In existing technologies, protective mechanisms should be installed during cutting to ensure worker safety and prevent injury from flying chips or chipped blades caused by improper operation. Utility Model Content
[0004] The purpose of this invention is to provide a cutting machine for producing tension clamps in order to solve the above-mentioned problems.
[0005] This utility model achieves the above objectives through the following technical solutions:
[0006] A cutting machine for producing tension clamps includes a main body with a positioning mechanism and a cutting mechanism. The main body also includes a protective mechanism. The main body includes an upper support, with two symmetrically arranged flip doors rotatably connected to its front end via a rotating shaft. The cutting mechanism includes an L-shaped support with a fixed baffle fixedly connected to it. A cutting blade is disposed within the fixed baffle. The protective mechanism includes a driving bevel gear fixedly connected to the top of the rotating shaft of each flip door. Two symmetrically arranged transmission prisms are rotatably connected to the inner side of the upper support. A driven bevel gear is fixedly connected to one end of each transmission prism, meshing with the driving bevel gear. A driving link is slidably connected to the transmission prism, and two symmetrically arranged lifting links are hinged to the other end of each driving link. A sliding ring is slidably connected to the lifting link, and a sliding baffle is rotatably connected to the bottom of the sliding ring. The sliding baffle is slidably connected to the fixed baffle and can cover the cutting blade.
[0007] Preferably, a connecting boss is fixedly connected to the bottom of the upper support, and a lower support is fixedly connected to the bottom of the connecting boss. A cavity is provided inside the connecting boss, and a hydraulic lifting rod is fixedly connected inside the lower support. A cutting platform is fixedly connected to the output end of the hydraulic lifting rod, and the cutting platform is slidably connected to the lower support.
[0008] Preferably, the bottom of the rotating shaft of the flip door is fixedly connected to a drive pulley, and two symmetrically arranged driven pulleys are rotatably connected inside the connecting boss. The driven pulleys and the drive pulley are connected by a synchronous belt. A limit plate is fixedly connected to the top of the driven pulleys, and the other end of the limit plate can extend out of the connecting boss.
[0009] Preferably, the positioning mechanism includes a longitudinal motor fixedly connected to the rear side of the upper bracket, a longitudinal screw rotatably connected to the top center of the upper bracket, the output end of the longitudinal motor being fixedly connected to the longitudinal screw, a sliding frame threaded onto the longitudinal screw, a transverse screw rotatably connected onto the sliding frame, a transverse motor fixedly connected to one end of the sliding frame, the output end of the transverse motor being fixedly connected to the transverse screw, a cutting bracket threaded onto the transverse screw, the cutting bracket being slidably connected to the sliding frame, the bottom of the cutting bracket being rotatably connected to the L-shaped bracket, and both ends of the sliding frame being rotatably connected to the drive linkage.
[0010] Preferably, the cutting mechanism further includes a steering motor fixedly connected to the cutting bracket, the output end of the steering motor being fixedly connected to the L-shaped bracket, a cutting motor being fixedly connected to one side of the L-shaped bracket, a mounting shaft being rotatably connected to the L-shaped bracket, the mounting shaft being fixedly connected to the output end of the cutting motor, and the mounting shaft being fixedly connected to the cutting blade.
[0011] Preferably, the flip door is provided with an observation window covered with transparent material.
[0012] The beneficial effects are as follows: During cutting, the raised cutting platform obstructs the movement of the limiting plate, thus preventing the connecting boss from opening and avoiding accidental opening of the flip door by workers, which could cause flying chips to injure them. When changing raw materials, the flip door opens and drives the transmission prism to rotate, which in turn drives the drive linkage to rotate. The drive linkage causes the sliding baffle to descend and cover the cutting blade, thus preventing the cutting blade from injuring workers when changing raw materials.
[0013] The additional technical features and advantages of this utility model will become more apparent from the following description, or may be learned through specific practice of this utility model. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0015] Figure 1 This is a perspective view of a cutting machine for producing tension clamps according to the present invention;
[0016] Figure 2 This is a schematic diagram of the internal structure of a cutting machine for producing tension clamps according to the present invention;
[0017] Figure 3 This is a front view of the relative position of the cutting platform and the hydraulic lifting rod of a cutting machine for producing tension clamps according to this utility model;
[0018] Figure 4 This is a three-dimensional view of the positioning mechanism structure of a cutting machine for producing tension clamps according to the present invention;
[0019] Figure 5 This is a schematic diagram of the cutting mechanism structure of a cutting machine for producing tension clamps according to the present invention;
[0020] Figure 6 This is a schematic diagram of the protective mechanism and positioning mechanism of a cutting machine for producing tension clamps according to the present invention;
[0021] Figure 7 yes Figure 6 Enlarged view of point A in the middle;
[0022] Figure 8 This is a perspective view of the relative positions of the cutting mechanism and the sliding frame of a cutting machine for producing tension clamps according to this utility model;
[0023] Figure 9 This is a perspective view of the relative position of the drive pulley and the flip door of the cutting machine for producing tension clamps according to this utility model;
[0024] Figure 10 This is a three-dimensional view of the transmission component structure of a cutting machine for producing tension clamps, as described in this utility model.
[0025] The annotations in the attached figures are explained as follows:
[0026] 101. Lower support; 102. Connecting boss; 103. Flip-up door; 104. Upper support; 105. Cutting platform; 106. Hydraulic lifting rod; 201. Longitudinal motor; 202. Longitudinal screw; 203. Sliding frame; 204. Transverse motor; 205. Transverse screw; 206. Cutting bracket; 301. Driving pulley; 302. Driven pulley; 303. Limiting plate; 304. Driving bevel gear; 305. Driven bevel gear; 306. Transmission prism; 307. Drive linkage; 308. Lifting linkage; 309. Sliding ring; 310. Sliding baffle; 401. Steering motor; 402. L-shaped bracket; 403. Cutting motor; 404. Mounting shaft; 405. Cutting blade; 406. Fixed baffle. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0028] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0029] The present invention will be further described below with reference to the accompanying drawings:
[0030] like Figures 1-10 As shown, a cutting machine for producing tension clamps includes a main body with a positioning mechanism and a cutting mechanism mounted on it. A protective mechanism is also provided on the main body. The main body includes an upper support 104, with two symmetrically arranged flip doors 103 hinged to its front end via a pivot. Each flip door 103 has an observation window covered with transparent material. The cutting mechanism includes an L-shaped support 402 with a fixed baffle 406 fixedly connected to it. A cutting blade 405 is disposed within the fixed baffle 406. The protective mechanism includes a driving bevel gear 304 keyed to the top of the pivot of each flip door 103. Two symmetrically arranged transmission prisms 306 are rotatably connected to the inner side of the upper support 104. One end of each transmission prism 306 is keyed to a driven bevel gear 305, which meshes with the driving bevel gear 304. A drive linkage 307 is slidably connected to each transmission prism 306. Two symmetrically arranged lifting links 308 are hinged to the other end of the moving link 307. A sliding ring 309 is slidably connected to the lifting link 308. A sliding baffle 310 is rotatably connected to the bottom of the sliding ring 309. The sliding baffle 310 is slidably connected to the fixed baffle 406. The sliding baffle 310 can cover the cutting blade 405. When the operator flips and opens the flip door 103, the flip door 103 drives the driving bevel gear 304 to rotate. The driving bevel gear 304 drives the driven bevel gear 305 to rotate. The driven bevel gear 305 drives the transmission prism 306 to rotate. The transmission prism 306 drives the driving link 307 to rotate. The driving link 307 drives the lifting link 308 to descend. The descending of the lifting link 308 drives the sliding ring 309 to descend. The sliding ring 309 drives the sliding baffle 310 to descend. The descending sliding baffle 310 covers the cutting blade 405. In this way, the operator will not cut their hand due to accidental contact when changing cutting materials.
[0031] The upper support 104 has a connecting boss 102 fixedly connected to its bottom. The lower support 101 is fixedly connected to the bottom of the connecting boss 102. A cavity is provided inside the connecting boss 102. A hydraulic lifting rod 106 is fixedly connected inside the lower support 101. A cutting platform 105 is fixedly connected to the output end of the hydraulic lifting rod 106. The cutting platform 105 holds the raw material to be cut. A clamping mechanism can be installed on the cutting platform 105 according to the material to be cut. The cutting platform 105 is slidably connected to the lower support 101. The positioning mechanism drives the cutting mechanism to move. The hydraulic lifting rod 106 drives the cutting platform 105 to rise and fall. The cutting platform 105 brings the raw material closer to the cutting blade 405, thus enabling the cutting of the raw material.
[0032] A drive pulley 301 is fixedly connected to the bottom of the rotating shaft of the flip door 103. Two symmetrically arranged driven pulleys 302 are rotatably connected inside the connecting boss 102. The driven pulleys 302 and the drive pulley 301 are connected by a synchronous belt. A limit plate 303 is fixedly connected to the top of the driven pulleys 302. The other end of the limit plate 303 can extend out of the connecting boss 102. When the flip door 103 flips open, it drives the drive pulley 301 to rotate. The drive pulley 301 drives the driven pulleys 302 to rotate. The driven pulleys 302 drive one end of the limit plate 303 to rotate out of the connecting boss 102. Therefore, when the cutting platform 105 is raised to carry out cutting work, the limit plate 303 cannot rotate out of the connecting boss 102, so the flip door 103 cannot be opened. This realizes the automatic locking of the flip door 103 during cutting, eliminating the possibility of workers opening the flip door 103 during cutting work, and better protecting workers.
[0033] The positioning mechanism includes a longitudinal motor 201 fixedly connected to the rear side of the upper bracket 104. A longitudinal screw 202 is rotatably connected to the top center of the upper bracket 104. The output end of the longitudinal motor 201 is fixedly connected to the longitudinal screw 202. A sliding frame 203 is threadedly connected to the longitudinal screw 202. A transverse screw 205 is rotatably connected to the sliding frame 203. A transverse motor 204 is fixedly connected to one end of the sliding frame 203. The output end of the transverse motor 204 is fixedly connected to the transverse screw 205. A cutting bracket 206 is threadedly connected to the transverse screw 205. The cutting bracket 206 is slidably connected to the sliding frame 203. The bottom of the cutting bracket 206 is rotatably connected to the L-shaped bracket 402. Both ends of the sliding frame 203 are rotatably connected to the drive connecting rod 307. The longitudinal motor 201 drives the longitudinal screw 202 to rotate. The rotation of the longitudinal screw 202 drives the sliding frame 203 to move longitudinally through the threaded connection. The transverse motor 204 drives the transverse screw 205 to rotate. The rotation of the transverse screw 205 drives the cutting bracket 206 to move laterally through the threaded connection. In this way, the cutting mechanism on the cutting bracket 206 can move freely in the transverse and longitudinal directions.
[0034] The cutting mechanism also includes a steering motor 401 fixedly connected to the cutting bracket 206. The output end of the steering motor 401 is fixedly connected to the L-shaped bracket 402. A cutting motor 403 is fixedly connected to one side of the L-shaped bracket 402. A mounting shaft 404 is rotatably connected to the L-shaped bracket 402. The mounting shaft 404 is fixedly connected to the output end of the cutting motor 403 and to the cutting blade 405. The steering motor 401 drives the L-shaped bracket 402 to rotate, and the L-shaped bracket 402 drives the cutting blade 405 to rotate, thus adjusting the cutting direction of the cutting blade 405. The cutting motor 403 drives the mounting shaft 404 to rotate, and the mounting shaft 404 drives the cutting blade 405 to rotate, which cuts the raw material.
[0035] Working principle: The longitudinal motor 201 drives the longitudinal screw 202 to rotate, and the rotation of the longitudinal screw 202 drives the sliding frame 203 to move longitudinally through a threaded connection. The transverse motor 204 drives the transverse screw 205 to rotate, and the rotation of the transverse screw 205 drives the cutting bracket 206 to move laterally through a threaded connection. In this way, the cutting mechanism on the cutting bracket 206 can move freely in the transverse and longitudinal directions. The steering motor 401 drives the L-shaped bracket 402 to rotate, and the L-shaped bracket 402 drives the cutting blade 405 to rotate, thus adjusting the cutting direction of the cutting blade 405. The cutting motor 403 drives the mounting shaft 404 to rotate, and the mounting shaft 404 drives the cutting blade 405 to rotate, which cuts the raw material. The hydraulic lifting rod 106 drives the cutting platform 105 to rise and fall, and the cutting platform 105 brings the raw material closer to the cutting blade 405, thus enabling the cutting of the raw material. The operator flips and opens the flip door 103, and the flip door 103 drives the active bevel gear 304 to rotate, and the active bevel gear... Gear 304 drives driven bevel gear 305 to rotate, driven bevel gear 305 drives transmission prism 306 to rotate, transmission prism 306 drives drive linkage 307 to rotate, drive linkage 307 drives lifting linkage 308 to descend, lifting linkage 308 descends and drives sliding ring 309 to descend, sliding ring 309 drives sliding baffle 310 to descend, sliding baffle 310 descends and covers cutting blade 405, so that workers will not cut their hands due to accidental contact when changing cutting materials, and the flip door 103 flips open. The drive pulley 301 rotates, which in turn drives the driven pulley 302 to rotate. The driven pulley 302 causes one end of the limiting plate 303 to rotate out of the connecting boss 102. Therefore, when the cutting platform 105 is raised to perform cutting work, the limiting plate 303 cannot rotate out of the connecting boss 102, so the flip door 103 cannot be opened. This achieves automatic locking of the flip door 103 during cutting, eliminating the possibility of workers opening the flip door 103 during cutting work and better protecting workers.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A cutting machine for producing tension clamps, comprising a main body, wherein a positioning mechanism is provided on the main body, and a cutting mechanism is provided on the positioning mechanism, characterized in that: The device body is equipped with a protective mechanism. The device body includes an upper support (104). The front end of the upper support (104) is rotatably connected to two symmetrically arranged flip doors (103) via a rotating shaft. The cutting mechanism includes an L-shaped support (402). A fixed baffle (406) is fixedly connected to the L-shaped support (402). A cutting blade (405) is provided inside the fixed baffle (406). The protective mechanism includes a drive bevel gear (304) fixedly connected to the top of the rotating shaft of the flip door (103). Two symmetrically arranged transmission prisms (306) are rotatably connected to the inner side of the upper support (104). (306) One end is fixedly connected to a driven bevel gear (305), which meshes with the driving bevel gear (304). A drive link (307) is slidably connected to the transmission prism (306). Two symmetrically arranged lifting links (308) are hinged to the other end of the drive link (307). A sliding ring (309) is slidably connected to the lifting link (308). A sliding baffle (310) is rotatably connected to the bottom of the sliding ring (309). The sliding baffle (310) is slidably connected to the fixed baffle (406). The sliding baffle (310) can cover the cutting blade (405).
2. The cutting machine for producing tension clamps according to claim 1, characterized in that: The upper bracket (104) is fixedly connected to a connecting boss (102) at its bottom. The lower bracket (101) is fixedly connected to the bottom of the connecting boss (102). A cavity is provided inside the connecting boss (102). A hydraulic lifting rod (106) is fixedly connected inside the lower bracket (101). A cutting platform (105) is fixedly connected to the output end of the hydraulic lifting rod (106). The cutting platform (105) is slidably connected to the lower bracket (101).
3. A cutting machine for producing tension clamps according to claim 2, characterized in that: The bottom of the rotating shaft of the flip door (103) is fixedly connected to a drive pulley (301). Two symmetrically arranged driven pulleys (302) are rotatably connected inside the connecting boss (102). The driven pulleys (302) and the drive pulley (301) are connected by a synchronous belt. A limiting plate (303) is fixedly connected to the top of the driven pulleys (302). The other end of the limiting plate (303) can extend out of the connecting boss (102).
4. A cutting machine for producing tension clamps according to claim 1, characterized in that: The positioning mechanism includes a longitudinal motor (201) fixedly connected to the rear side of the upper bracket (104), a longitudinal screw (202) rotatably connected to the top center of the upper bracket (104), the output end of the longitudinal motor (201) being fixedly connected to the longitudinal screw (202), a sliding frame (203) threadedly connected to the longitudinal screw (202), a transverse screw (205) rotatably connected to the sliding frame (203), a transverse motor (204) fixedly connected to one end of the sliding frame (203), the output end of the transverse motor (204) being fixedly connected to the transverse screw (205), a cutting bracket (206) threadedly connected to the transverse screw (205), the cutting bracket (206) being slidably connected to the sliding frame (203), the bottom of the cutting bracket (206) being rotatably connected to the L-shaped bracket (402), and both ends of the sliding frame (203) being rotatably connected to the drive connecting rod (307).
5. A cutting machine for producing tension clamps according to claim 4, characterized in that: The cutting mechanism also includes a steering motor (401) fixedly connected to the cutting bracket (206). The output end of the steering motor (401) is fixedly connected to the L-shaped bracket (402). A cutting motor (403) is fixedly connected to one side of the L-shaped bracket (402). An installation shaft (404) is rotatably connected to the L-shaped bracket (402). The installation shaft (404) is fixedly connected to the output end of the cutting motor (403). The installation shaft (404) is fixedly connected to the cutting blade (405).
6. A cutting machine for producing tension clamps according to claim 1, characterized in that: The flip door (103) is provided with an observation window covered with transparent material.
Citation Information
Patent Citations
Cutting device for strain clamp production
CN220388078U