Thrust wheel friction welding equipment

By designing limiting components, linear movement components, gates, cleaning components, and straps into the support roller friction welding equipment, the problem of easy contamination of transparent gates was solved, enabling rapid cleaning and sealing, and improving the safety and cleanliness of the equipment.

CN224088181UActive Publication Date: 2026-04-07JIANGSU KAITI AISIYOU MECHANICAL PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-12
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The transparent gate of the existing support roller friction welding equipment is prone to getting dirty, resulting in poor visibility and difficulty in cleaning, which affects the safety of use.

Method used

A friction welding device for support rollers, comprising a limiting component, a linear movement component, a gate, a cleaning component, and a strap, was designed. By using magnetic adsorption and strap fixation, it enables rapid cleaning and sealing of transparent panels, preventing dirt from obstructing the view.

Benefits of technology

It enables rapid cleaning of the transparent panel, reduces the number of cleaning operations, and improves safety and cleanliness of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses thrust wheel friction welding equipment which comprises an equipment body, a limiting assembly, a linear moving assembly, a blocking door, a cleaning assembly and a binding band, the limiting assembly is arranged at the front end of the equipment body, the linear moving assembly is arranged at the top of the equipment body, and the blocking door is arranged on the top of the equipment body. The blocking door is arranged on the linear moving assembly, two baffles are arranged on the outer side of the blocking door, and magnets are evenly distributed on the two baffles. The cleaning assembly comprises a movable iron frame inserted outside the blocking door in a penetrating mode, brush wires arranged on the inner side of the movable iron frame, a handle arranged on the outer side of the movable iron frame and a bottom plate connected with the bottom of the movable iron frame in a hinged mode, and the bandage is arranged outside the movable iron frame. By arranging the cleaning assembly, the blocking door can be quickly cleaned for observation, and meanwhile by arranging the baffle and the binding band, the brush wires can be sealed for dust prevention.
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Description

Technical Field

[0001] This utility model relates to the field of support roller processing technology, specifically a support roller friction welding device. Background Technology

[0002] In the construction machinery industry, track rollers are key load-bearing components, and the optimization of their welding process directly affects equipment performance and service life. Friction welding equipment is often used in this process. Rotary friction welding is an advanced solid-state welding technology that, compared to traditional welding methods (such as arc welding and gas shielded welding), improves weld quality and structural strength, increases material utilization, and reduces costs. To enhance user safety, automatic gate structures and transparent structures are often added for observation. However, these transparent structures are prone to dirt accumulation, obstructing vision. Furthermore, the large size of the gate makes cleaning the inside difficult, presenting certain drawbacks. Therefore, we propose a friction welding device for track rollers. Utility Model Content

[0003] The present invention aims to solve the problems existing in the prior art or related technologies.

[0004] Therefore, the technical solution adopted by this utility model is as follows: a friction welding device for support rollers, comprising a device body, a limiting component, a linear movement component, a stop gate, a cleaning component, and a strap. The limiting component is arranged at the front end of the device body, the linear movement component is arranged at the top of the device body, the stop gate is arranged on the linear movement component, and two baffles are arranged on the outer side of the stop gate. Magnets are evenly arranged on the two baffles. The cleaning component includes a movable iron frame inserted outside the stop gate, brushes arranged inside the movable iron frame, a handle arranged outside the movable iron frame, and a base plate hinged to the bottom of the movable iron frame. The strap is arranged outside the movable iron frame.

[0005] Preferably, a fixing rod is provided at the top of the device body, and a control box is provided at the bottom of the fixing rod.

[0006] Preferably, the limiting component includes two first fixed seats disposed at the front end of the device body and a limiting rod disposed inside the two first fixed seats.

[0007] Preferably, the linear motion assembly includes a second fixed base disposed on the top of the device body, a drive motor disposed on the right side of the second fixed base, and a lead screw fixed to the output end of the drive motor.

[0008] Preferably, the barrier is provided with a transparent plate, and a limit hole is provided at the bottom of the barrier.

[0009] Preferably, two base plates are provided, and the two base plates are symmetrically distributed on the movable iron frame.

[0010] Preferably, the inner sides of the two straps are evenly distributed with hook and loop fasteners, and the outer sides of the two straps are evenly distributed with hook and loop fasteners.

[0011] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows: The handle of this utility model can be gripped tightly, thereby driving the movable iron frame and brush bristles to move along the surface of the baffle. During the movement, the inner and outer sides of the transparent plate can be cleaned by the friction of the brush bristles, achieving a quick cleaning effect and preventing dirt from affecting the view. Then, the magnet can be attracted to the movable iron frame, so that the baffle can cover the top of the movable iron frame, and the bottom plate can be rotated to cover the bottom of the movable iron frame. After covering, it can be tied with straps to seal the brush bristles, greatly reducing the number of times the brush bristles need to be cleaned. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This utility model Figure 1 Schematic diagram of the middle gate structure;

[0014] Figure 3 This utility model Figure 1 A structural diagram of the cleaning component and strap from one perspective;

[0015] Figure 4 This utility model Figure 1 Another structural diagram of the cleaning component and straps.

[0016] Figure label:

[0017] 100. Equipment body; 101. Fixing rod; 102. Control box;

[0018] 200. Limiting component; 201. First fixed seat; 202. Limiting rod;

[0019] 300. Linear motion assembly; 301. Second fixed base; 302. Drive motor; 303. Lead screw;

[0020] 400. Door stop; 401. Transparent panel; 402. Baffle; 403. Magnet; 404. Limiting hole;

[0021] 500. Cleaning component; 501. Moving iron frame; 502. Brush bristles; 503. Handle; 504. Base plate; 600. Strap; 601. Hook and loop fastener; 602. Hook and loop fastener. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0023] The following describes some embodiments of the present invention with reference to the accompanying drawings, providing a friction welding device for support rollers.

[0024] Example 1:

[0025] Reference Figure 1-4 This is the first embodiment of the present utility model. This embodiment provides a friction welding device for support rollers, including a device body 100, a limiting component 200, a linear movement component 300, a gate 400, a cleaning component 500, and a strap 600.

[0026] Specifically, a fixing rod 101 is provided at the top of the equipment body 100, and a control box 102 is provided at the bottom of the fixing rod 101. In use, the control box 102 can be fixed at a suitable height by the fixing rod 101 so that the user can operate it. The control box 102 makes it convenient for the user to control the operation of the equipment body 100.

[0027] Specifically, the limiting component 200 is arranged at the front end of the equipment body 100. The limiting component 200 includes two first fixed seats 201 arranged at the front end of the equipment body 100 and a limiting rod 202 arranged inside the two first fixed seats 201. In use, the first fixed seats 201 can support and fix the limiting rod 202, and the limiting rod 202 can make the gate 400 move only in a straight line, so as to achieve the limiting effect for use.

[0028] Specifically, the linear motion component 300 is arranged on the top of the equipment body 100. The linear motion component 300 includes a second fixed base 301 arranged on the top of the equipment body 100, a drive motor 302 arranged on the right side of the second fixed base 301, and a lead screw 303 fixed to the output end of the drive motor 302. In use, the drive motor 302 can drive the lead screw 303 to rotate. The rotating lead screw 303 will push the stop gate 400 to move linearly so as to cover the processing equipment through the stop gate 400.

[0029] Specifically, the barrier gate 400 is mounted on the linear motion assembly 300. Two baffles 402 are mounted on the outer side of the barrier gate 400, and magnets 403 are evenly distributed on the two baffles 402. A transparent plate 401 is mounted on the barrier gate 400, and a limiting hole 404 is provided at the bottom of the barrier gate 400. During use, the barrier gate 400 can block the support rollers of the processing to prevent processing debris from injuring the user. The magnets 403 can attract the movable iron frame 501 to fix the movable iron frame 501 on the baffles 402. After fixing, the top of the movable iron frame 501 can be sealed to prevent dust. The transparent plate 401 allows the user to observe the processing inside the equipment. The limiting hole 404 can cooperate with the limiting rod 202 to allow the barrier gate 400 to move linearly.

[0030] Specifically, the cleaning component 500 includes a movable iron frame 501 inserted outside the barrier 400, brush bristles 502 arranged inside the movable iron frame 501, a handle 503 arranged outside the movable iron frame 501, and a base plate 504 hinged to the bottom of the movable iron frame 501. There are two base plates 504, which are symmetrically distributed on the movable iron frame 501. In use, the handle 503 can be used to move the movable iron frame 501 and the brush bristles 502 so that the brush bristles 502 can clean the transparent plate 401, while the base plate 504 can cover the bottom of the movable iron frame 501 to prevent dust.

[0031] Specifically, the straps 600 are arranged on the outside of the movable iron frame 501. The inner sides of the two straps 600 are evenly distributed with hook and loop fasteners 601, and the outer sides of the two straps 600 are evenly distributed with hook and loop fasteners 602. In use, the straps 600 can be tied to the movable iron frame 501 by bonding the hook and loop fasteners 601 and the loop fasteners 602, so as to fix the base plate 504 to the movable iron frame 501.

[0032] The working principle and usage process of this utility model are as follows: When using, first grip the handle 503 of the cleaning component 500 tightly. After gripping, apply force so that the handle 503 can drive the movable iron frame 501 and the brush bristles 502 to move along the surface of the barrier 400, thus cleaning the barrier 400. After cleaning, the cleaning component 500 can be moved upward until the movable iron frame 501 is attracted to the magnet 403. After attraction, the baffle 402 will cover the top of the movable iron frame 501. Then rotate the two base plates 504 until the two base plates 504 cover the bottom of the movable iron frame 501. Finally, tie the strap 600 to the two base plates 504, then align the hook side 601 of the Velcro with the loop side 602 and stick it to fix the strap 600 to the two base plates 504.

[0033] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A friction welding device for support rollers, characterized in that, include: Equipment body (100); A limiting component (200) is disposed at the front end of the device body (100); A linear motion assembly (300) is disposed on top of the device body (100); A gate (400) is arranged on the linear motion assembly (300). Two baffles (402) are arranged on the outer side of the gate (400), and magnets (403) are evenly distributed on the two baffles (402). The cleaning assembly (500) includes a movable iron frame (501) inserted outside the door (400), brush bristles (502) arranged inside the movable iron frame (501), a handle (503) arranged outside the movable iron frame (501), and a base plate (504) hinged to the bottom of the movable iron frame (501). Straps (600) are laid on the outside of the movable iron frame (501).

2. The friction welding equipment for support rollers according to claim 1, characterized in that, A fixing rod (101) is provided at the top of the device body (100), and a control box (102) is provided at the bottom of the fixing rod (101).

3. The friction welding equipment for support rollers according to claim 1, characterized in that, The limiting component (200) includes two first fixing seats (201) arranged at the front end of the device body (100) and a limiting rod (202) arranged inside the two first fixing seats (201).

4. The friction welding equipment for support rollers according to claim 1, characterized in that, The linear motion assembly (300) includes a second fixed base (301) disposed on the top of the device body (100), a drive motor (302) disposed on the right side of the second fixed base (301), and a lead screw (303) fixed to the output end of the drive motor (302).

5. The friction welding equipment for support rollers according to claim 1, characterized in that, A transparent plate (401) is provided on the barrier (400), and a limiting hole (404) is provided at the bottom of the barrier (400).

6. The friction welding equipment for support rollers according to claim 1, characterized in that, Two base plates (504) are provided, and the two base plates (504) are symmetrically distributed on the movable iron frame (501).

7. The friction welding equipment for support rollers according to claim 1, characterized in that, The inner sides of the two straps (600) are evenly provided with hook and loop fasteners (601), and the outer sides of the two straps (600) are evenly provided with hook and loop fasteners (602).