Uniform carbonization device for carbonized wood
By designing a uniform carbonization device for carbonized wood, and utilizing a lead screw linear module and a motor-driven flipping frame structure, the device achieves automated control of the oxy-acetylene torch and the flipping operation of the wood planks. This solves the problems of uneven carbonized wood surface and low operating efficiency, and improves the uniformity and efficiency of carbonized wood.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-04-07
AI Technical Summary
Existing technologies result in uneven carbonization of the wood surface and low operational efficiency, making it difficult to achieve automatic flipping and uniform carbonization of the wood boards.
A device for uniform carbonization of carbonized wood was designed. It adopts a lead screw linear module and a motor-driven flipping frame structure to realize the automated control of the oxy-acetylene torch and the flipping operation of the wood board. Combined with the fixing design of the positioning frame and positioning wheels, it ensures uniform flame spraying of the oxy-acetylene torch and stable fixation of the wood board.
It achieves uniform carbonization of the wood surface, improves carbonization efficiency and applicability, and ensures uniform oxidation and ease of operation.
Smart Images
Figure CN224089245U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carbonized wood technical field, concretely relates to a carbonized wood even carbonization device. BACKGROUND
[0002] Carbonized wood is a kind of wood treated by high temperature, oxygen-free, high pressure, also be called heat-treated wood or physical "preserved wood", uses oxygen welding gun to roast wood surface, forms a thin carbonization layer, highlights the texture of wood, produces stereoscopic effect, this carbonized wood is also called craft carbonized wood or carbon-burned wood, mainly used for handicrafts, decoration materials and aquarium products etc.
[0003] When the surface carbonization operation is carried out to the wood board, the wood board is carbonized on the surface using the oxygen welding gun, the wood board is carbonized on the surface by people holding the oxygen welding gun, in this process, people can not well control the fire spraying time and intensity on the surface of the wood board, cause part of the wood board surface carbonization uneven, simultaneously need to carry out carbonization to one side of the wood board first, then carbonization to the other side, since the wood board needs to be clamped and fixed during the carbonization process, not only is inconvenient to turn over the wood board, but also the clamped part of the wood is covered, needs to specially carry out carbonization operation to the place, thereby greatly reduces the carbonization efficiency. UTILITARIAN CONTENT
[0004] In view of the deficiency of prior art, the utility model designs a carbonized wood even carbonization device, and the carbonized wood even carbonization device aims at solving the technical problems of uneven carbonization of carbonized wood and low carbonization operation efficiency under prior art.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A carbonized wood even carbonization device, including base, the front end of base is symmetrically connected with two groups of moving platform, the middle of base top is rotatably connected with first bidirectional lead screw, the top of two groups of moving platform is fixedly installed with machine case, the opposite side of two groups of machine case is rotatably connected with turnover frame, the both ends of opposite side of two groups of turnover frame are slidably connected with adjusting frame, the end away from turnover frame of adjusting frame is fixedly installed with positioning frame, the rear end of base is fixedly installed with support frame, the top end of the front of support frame is installed with first lead screw linear module, the front of first lead screw linear module is installed with second lead screw linear module, the top of second lead screw linear module is installed with third lead screw linear module, the bottom of third lead screw linear module is installed with carbonization frame.
[0007] As the preferred scheme of the utility model, the front and rear ends of the top of the base are fixedly installed with guide rails, the front and rear ends of the moving table are slidably connected with the guide rails through sliding seats, the bottoms of the two groups of moving tables are connected with the first bidirectional lead screw through first lead screw pairs, and the right end of the first bidirectional lead screw is fixedly installed with a first crank handle.
[0008] As the preferred scheme of the utility model, the bottom of the case is fixedly connected with the moving table through a mounting seat, and the outer side of the case is fixedly installed with a wiring pipe.
[0009] As the preferred scheme of the utility model, the inside of the case is fixedly installed with a first motor, and the driving end of the first motor is fixedly connected with the turnover frame.
[0010] As the preferred scheme of the utility model, the inside of the turnover frame is rotatably connected with a second bidirectional lead screw, one end of the adjusting frame inside the turnover frame is connected with the second bidirectional lead screw through a second lead screw pair, and the front end of the second bidirectional lead screw is fixedly installed with a second crank handle.
[0011] As the preferred scheme of the utility model, the inside of the positioning frame is provided with a positioning groove, and the top of the positioning frame and the two ends of the positioning groove are rotatably connected with positioning wheels.
[0012] As the preferred scheme of the utility model, the inside of the carbonization frame is rotatably connected with a rotating shaft, the right side of the carbonization frame is fixedly installed with a second motor, the driving end of the second motor is fixedly connected with the right end of the rotating shaft, the outer side of the rotating shaft is fixedly installed with a plurality of mounting frames, and the front end of the plurality of mounting frames is fixedly installed with an oxy-welding gun.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1、In the utility model, through the cooperation of the first lead screw linear module, the second lead screw linear module, the third lead screw linear module and the carbonization frame, when the wood board is carbonized, the first lead screw linear module can move the carbonization frame up and down, thereby controlling the height of the oxy-welding gun to control the fire intensity, the second motor can drive the rotating shaft to rotate, the angle of the oxy-welding gun is controlled under the connection of the mounting frame, space is left when the wood board is turned over, the second lead screw linear module and the third lead screw linear module can stably control the oxy-welding gun to move left and right and forward and backward, thereby intelligently controlling the oxidation time, ensuring the oxidation uniformity, and a plurality of oxy-welding guns can complete the carbonization operation faster, further improving the carbonization efficiency.
[0015] 2. In this utility model, through the coordinated design of the base, the moving table, the first bidirectional lead screw, the flipping frame, the adjusting frame and the positioning frame, when carbonizing the wooden board, the flipping frame is first moved to both sides of the wooden board according to the length of the wooden board, and then the positioning frame is operated to position the corner of the wooden board according to the width of the wooden board. This allows the device to be adjusted according to the specifications of the wooden board, thereby improving the applicability of the device.
[0016] 3. In this utility model, through the coordinated design of the chassis, the flipping frame and the positioning frame, the positioning frame, after approaching the corner of the wooden board, supports the bottom of the corner of the wooden board through the positioning groove, and fixes the outer side of the wooden board through the positioning wheel. This ensures the fixing effect of the wooden board while minimizing the obstruction of the wooden board surface, thereby eliminating the need for subsequent carbonization and improving carbonization efficiency. After one side of the wooden board is carbonized, the first motor drives the flipping frame to flip, thereby automatically flipping the template to facilitate carbonization of the other side, greatly improving carbonization efficiency. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the wooden board after positioning according to this utility model;
[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the tilting frame structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the second bidirectional lead screw structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the carbonization frame structure of this utility model.
[0022] In the diagram: 1. Base; 2. Moving platform; 201. Guide rail; 202. Slide; 3. First bidirectional lead screw; 301. First lead screw pair; 302. First crank handle; 4. Chassis; 401. Mounting base; 402. Wiring pipe; 5. Tilting frame; 501. Second bidirectional lead screw; 502. Second lead screw pair; 503. Second crank handle; 6. Adjusting frame; 7. Positioning frame; 701. Positioning slot; 702. Positioning wheel; 8. Support frame; 9. First lead screw linear module; 10. Second lead screw linear module; 11. Third lead screw linear module; 12. Carbonization frame; 1201. Rotating shaft; 1202. Second motor; 1203. Mounting frame; 1204. Oxygen welding torch. Detailed Implementation
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative efforts belong to the scope of the present application.
[0024] Embodiment:
[0025] Please refer to Figures 1-5 The present application provides a technical solution:
[0026] The carbonization device comprises a base 1, two groups of moving tables 2 symmetrically and slidably connected to the front end of the base 1, a first bidirectional lead screw 3 rotationally connected to the middle of the top of the base 1, two groups of machine boxes 4 fixedly installed on the top of the moving tables 2, two groups of turnover frames 5 rotationally connected to the opposite sides of the two groups of machine boxes 4, two groups of adjusting frames 6 slidably connected to the opposite sides of the two groups of turnover frames 5, a positioning frame 7 fixedly installed on the end of the adjusting frame 6 away from the turnover frame 5, a supporting frame 8 fixedly installed at the rear end of the base 1, a first lead screw linear module 9 installed at the top of the front surface of the supporting frame 8, a second lead screw linear module 10 installed on the front surface of the first lead screw linear module 9, a third lead screw linear module 11 installed on the top of the second lead screw linear module 10, and a carbonization frame 12 installed on the bottom of the third lead screw linear module 11.
[0027] Firstly, guide rails 201 are fixedly installed at the front and rear ends of the top of the base 1, and the front and rear ends of the moving tables 2 are slidably connected to the guide rails 201 through sliding seats 202, the bottoms of the two groups of moving tables 2 are connected to the first bidirectional lead screw 3 through first lead screw pairs 301, and the first bidirectional lead screw 3 is fixedly installed with a first crank 302 at the right end. When the wood board is carbonized, the first crank 302 is operated to rotate the first bidirectional lead screw 3 according to the length of the wood board, and the two groups of moving tables 2 are synchronously driven to move under the connection of the first lead screw pairs 301, so that the turnover frame 5 is moved to the two sides of the wood board. When the moving tables 2 move, the sliding seats 202 slide on the guide rails 201, thereby ensuring the stability of the movement of the moving tables 2.
[0028] Further, the bottoms of the machine boxes 4 are fixedly connected to the moving tables 2 through mounting seats 401, and the outer sides of the machine boxes 4 are fixedly installed with wiring pipes 402. The machine boxes 4 are installed on the top of the moving tables 2 through the mounting seats 401, and the interiors of the machine boxes 4 are connected with wires through the wiring pipes 402.
[0029] Then, the inside of the cabinet 4 is fixedly provided with a first motor, and the driving end of the first motor is fixedly connected with the turnover frame 5. A plurality of positioning frames 7 are used to position the wood board. After the carbonization of one side of the wood board is completed, the turnover frame 5 is turned over by the first motor, so that the template is automatically turned over to facilitate the carbonization of the other side, thereby improving the carbonization efficiency.
[0030] Further, the inside of the turnover frame 5 is rotatably connected with a second bidirectional screw rod 501. One end of the adjusting frame 6 inside the turnover frame 5 is connected with the second bidirectional screw rod 501 through a second screw rod pair 502. The front end of the second bidirectional screw rod 501 is fixedly provided with a second crank 503. According to the length of the wood board, the turnover frame 5 is adjusted to the left and right sides of the wood board. Then, according to the width of the wood board, the second crank 503 is used to rotate the second bidirectional screw rod 501. The adjusting frame 6 at both ends of the same turnover frame 5 is driven to move synchronously under the connection of the second screw rod pair 502, until the positioning frame 7 positions the corner of the wood board, so that the device can be adjusted according to the specifications of the wood board, thereby improving the applicability of the device.
[0031] Secondly, the inside of the positioning frame 7 is provided with a positioning groove 701. The top of the positioning frame 7 and at both ends of the positioning groove 701 are rotatably connected with positioning wheels 702. After the positioning frame 7 approaches the corner of the wood board, the bottom of the corner of the wood board is held through the positioning groove 701, and the outer side of the wood board is fixed through the positioning wheel 702, so that the fixing effect of the wood board is guaranteed while the wood board surface is maximally shielded, thereby improving the carbonization efficiency without subsequent carbonization supplement.
[0032] Finally, the inside of the carbonization frame 12 is rotatably connected with a rotating shaft 1201. The right side of the carbonization frame 12 is fixedly provided with a second motor 1202, and the driving end of the second motor 1202 is fixedly connected with the right end of the rotating shaft 1201. The outside of the rotating shaft 1201 is fixedly provided with a plurality of mounting frames 1203. The front end of each mounting frame 1203 is fixedly provided with an oxygen welding gun 1204. When the wood board is carbonized, the carbonization frame 12 can move up and down through the first screw linear module 9, so as to control the height of the oxygen welding gun 1204 to control the fire intensity. The second motor 1202 can drive the rotating shaft 1201 to rotate, and the angle of the oxygen welding gun 1204 is controlled under the connection of the mounting frame 1203, while space is left for the wood board to turn over. The second screw linear module 10 and the third screw linear module 11 can stably control the oxygen welding gun 1204 to move left and right and forward and backward, thereby intelligently controlling the oxidation time and ensuring the oxidation uniformity. Moreover, the plurality of oxygen welding guns 1204 can complete the carbonization operation faster, thereby further improving the carbonization efficiency.
[0033] In the embodiment, the specific implementation scene is that: when carbonizing the wood board, first, the first crank 302 is rotated to drive the first bidirectional screw rod 3 to move the two groups of moving tables 2 under the connection of the first screw rod pair 301, so as to move the turnover frame 5 to the two sides of the wood board, then, the second crank 503 is rotated to drive the adjustment frame 6 at the two ends of the same turnover frame 5 to move synchronously under the connection of the second screw rod pair 502, until the positioning frame 7 positions the corner of the wood board, so that the device can be adjusted according to the specifications of the wood board, after the positioning frame 7 is close to the corner of the wood board, the bottom of the corner of the wood board is held by the positioning groove 701, and the outer side of the wood board is fixed by the positioning wheel 702, so that the fixing effect of the wood board is ensured while the wood board surface is maximally shielded, when the carbonization of one side of the wood board is completed, the turnover frame 5 is turned over by the first motor, so that the template is automatically turned over to facilitate the carbonization of the other side, the carbonization frame 12 can be moved up and down by the first screw linear module 9, so as to control the height of the oxygen welding gun 1204 to control the fire intensity, the second motor 1202 can drive the rotating shaft 1201 to rotate, the angle of the oxygen welding gun 1204 is controlled under the connection of the mounting frame 1203, and space is left when the wood board is turned over, the second screw linear module 10 and the third screw linear module 11 can stably control the oxygen welding gun 1204 to move left and right, forward and backward, so as to intelligently control the oxidation time, and the oxidation uniformity is ensured, and the multiple oxygen welding guns 1204 can complete the carbonization operation faster, the whole operation process is simple and convenient, and the wood board carbonization uniformity, applicability and carbonization efficiency can be improved by the design.
[0034] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A device for uniform carbonization of carbonized wood, comprising a base (1), characterized in that: Two sets of moving platforms (2) are symmetrically slidably connected to the front end of the base (1). A first bidirectional lead screw (3) is rotatably connected to the middle of the top of the base (1). A housing (4) is fixedly installed on the top of each of the two sets of moving platforms (2). A flipping frame (5) is rotatably connected to the opposite side of each of the two sets of housings (4). An adjustment frame (6) is slidably connected to both ends of the opposite side of each of the two sets of flipping frames (5). A positioning frame (7) is fixedly installed at the end of the adjustment frame (6) away from the flipping frame (5). A support frame (8) is fixedly installed at the rear end of the base (1). A first lead screw linear module (9) is installed at the top front of the support frame (8). A second lead screw linear module (10) is installed on the front of the first lead screw linear module (9). A third lead screw linear module (11) is installed on the top of the second lead screw linear module (10). A carbonization frame (12) is installed at the bottom of the third lead screw linear module (11).
2. The carbonization device for uniform carbonization of carbonized wood according to claim 1, characterized in that: The front and rear ends of the top of the base (1) are fixedly installed with guide rails (201). The front and rear ends of the moving platform (2) are slidably connected to the guide rails (201) through the slide block (202). The bottom of the two sets of moving platforms (2) are connected to the first bidirectional screw (3) through the first lead screw pair (301). The right end of the first bidirectional screw (3) is fixedly installed with a first rocker arm (302).
3. The carbonization device for uniform carbonization of wood according to claim 1, characterized in that: The bottom of the chassis (4) is fixedly connected to the mobile platform (2) via a mounting base (401), and a wiring conduit (402) is fixedly installed on the outside of the chassis (4).
4. The carbonized wood uniform carbonization device according to claim 1, characterized in that: The first motor is fixedly installed inside the chassis (4), and the drive end of the first motor is fixedly connected to the flipping frame (5).
5. The carbonization device for uniform carbonization of wood according to claim 1, characterized in that: The inside of the flipping frame (5) is rotatably connected to a second bidirectional lead screw (501). One end of the adjusting frame (6) located inside the flipping frame (5) is connected to the second bidirectional lead screw (501) through a second lead screw pair (502). A second rocker arm (503) is fixedly installed at the front end of the second bidirectional lead screw (501).
6. The carbonization device for uniform carbonization of carbonized wood according to claim 1, characterized in that: The positioning frame (7) has a positioning slot (701) on its inner side, and positioning wheels (702) are rotatably connected to the top of the positioning frame (7) and at both ends of the positioning slot (701).
7. The carbonization device for uniform carbonization of wood according to claim 1, characterized in that: The carbonization frame (12) is rotatably connected to a rotating shaft (1201). A second motor (1202) is fixedly installed on the right side of the carbonization frame (12), and the drive end of the second motor (1202) is fixedly connected to the right end of the rotating shaft (1201). Multiple sets of mounting brackets (1203) are fixedly installed on the outside of the rotating shaft (1201), and an oxy-acetylene torch (1204) is fixedly installed at the front end of each of the multiple sets of mounting brackets (1203).