Butt joint conveying equipment for magnetic core production

Abstract

The utility model discloses butt joint conveying equipment for magnetic core production. The butt joint conveying equipment comprises a base, a supporting column and a conveying frame rotationally arranged on the supporting column. A driving unit is arranged below one end of the conveying frame; a transmission belt is arranged between the driving unit and the redirection unit; a rotating unit for driving the conveying frame to rotate is arranged on the supporting column. The driving unit is provided with a driving roller, and the redirection unit is provided with a redirection roller. The conveying device is composed of a base, a conveying frame capable of being rotationally adjusted, a driving unit and a redirection unit, wherein the driving unit and the redirection unit are distributed on the conveying frame. A transmission conveying system is formed by the driving unit, the redirection unit and a transmission belt to convey goods. The middle of the conveying frame is rotatably connected with the supporting column, so that the angle of the conveying frame can be adjusted according to the actual working condition, the butt joint between different devices is met, and the applicability is wider; the utility model has the advantages of no need of manual transportation, time and labor saving, no need of massive arrangement of conveying belts, low cost and high utilization rate.

Description

Technical Field

[0001] This utility model relates to the field of magnetic core preparation technology, and in particular to docking and conveying equipment for magnetic core production. Background Technology

[0002] Magnetic cores are sintered magnetic metal oxides composed of various iron oxide mixtures. In the present technology, ferrite cores are used in coils and transformers of various electronic devices. Magnetic core blanks are formed by pressing the mixed magnetic powder into a mold of a fully automatic dry powder press. After pressing, the magnetic cores are collected and transported by workers to the next process.

[0003] Because each process in the production of magnetic cores involves different production equipment, the shape, position, and height of the corresponding inlet and outlet are also different. In addition, the production space in the factory area is limited, so it is not possible to install a dedicated conveyor belt between each production process. Usually, manual handling and transportation are used.

[0004] Even though conveyor belts are installed between each process, not all positions are working at the same time in actual production. According to the production plan, only a few processes may be in operation on a given day, which results in the conveyor belts between unused processes being idle. Idle conveyor belts not only take up space but also bring significant equipment costs, resulting in low resource utilization.

[0005] Moreover, once the conveyor belt is installed, it is difficult to readjust it. If the equipment is changed or replaced, the original conveyor belt may not be able to be effectively connected, thus affecting the conveying.

[0006] Therefore, the existing product transportation between magnetic core production processes suffers from the problems of time-consuming and labor-intensive manual transportation, and high cost and low utilization rate of large-scale conveyor belt transportation. Utility Model Content

[0007] The purpose of this invention is to provide a docking and conveying equipment for magnetic core production. This invention has the advantages of eliminating the need for manual transportation, saving time and labor, reducing costs by not requiring a large number of conveyor belts, and achieving high utilization.

[0008] The technical solution of this utility model: a docking conveying device for magnetic core production, including a base, a support column vertically arranged above the middle of the base, and a conveying frame rotatably arranged at the upper end of the support column; the two ends of the conveying frame are provided with redirection units, and a drive unit is provided below one end of the conveying frame; a transmission belt is provided between the drive unit and the redirection unit; a rotating unit for driving the conveying frame to rotate is provided at the top of the support column; the drive unit is provided with an active roller, and the redirection unit is provided with a redirection roller.

[0009] In the aforementioned docking and conveying equipment for magnetic core production, the rotating unit includes a support frame and a rotating drive unit located at the front end of the support frame; rotating shafts passing through the support frame are provided on both sides of the middle part of the conveying frame; a driven gear is sleeved on the rotating shaft located at the front end; the rotating drive unit includes a rotating drive motor, a rotating control plate, and a main rotating gear sleeved on the output shaft of the rotating drive motor; the main rotating gear meshes with the driven gear; the rotating control plate is provided with a switch button and an adjustment knob.

[0010] In the aforementioned docking conveying equipment for magnetic core production, the redirection unit includes an adjusting base distributed on the front and rear sides of the conveying frame and a sliding seat slidably sleeved on the adjusting base; the redirection roller is rotatably disposed between the outermost ends of the corresponding sliding seats.

[0011] In the aforementioned docking and conveying equipment for magnetic core production, the adjusting base is provided with a pair of slide rails, and the inner side of the sliding seat is provided with slide rail grooves corresponding to the slide rails; a limiting plate is provided on the outer side of the end of the adjusting base, and a connecting block is provided in the middle of the end of the sliding seat; a transverse rotating rod is provided on the outer side of the adjusting base located at the front, passing through the limiting plate and the connecting block in sequence; the front end of the transverse rotating rod is provided with a smooth section corresponding to the connecting block, the rear end of the transverse rotating rod is provided with an external thread section screwed to the limiting plate, and a rotating disk is provided at the end of the transverse rotating rod; the front end of the transverse rotating rod is provided with limiting nuts distributed on both sides of the connecting block.

[0012] In the aforementioned docking conveyor for magnetic core production, the drive unit includes a mounting frame, a drive motor located on the outer side of the lower end of the mounting frame, and a drive control board connected to the drive motor; the output shaft of the drive motor is connected to an active roller located inside the mounting frame; the drive control board includes a switch button and an adjustment knob.

[0013] In the aforementioned docking conveying equipment for magnetic core production, the upper end of the mounting frame is provided with a tension adjustment unit; the tension adjustment unit includes a mounting plate, a pair of adjusting rollers symmetrically arranged in the mounting plate, and adjusting rods arranged outside both ends of the adjusting rollers; the mounting plate is provided with an adjustment groove for horizontal sliding, and the adjusting rods are slidably arranged in the adjustment groove; the bottom end of the adjusting rod is provided with a base block, and the top of the adjusting rod is fitted with a tightening nut; the adjusting rollers are rotatably fitted between the base blocks.

[0014] In the aforementioned docking and conveying equipment for magnetic core production, the support column is a hydraulic telescopic rod; and a forklift slot is provided below the base to facilitate forklift insertion.

[0015] In the aforementioned docking and conveying equipment for magnetic core production, a telescopic chassis is provided below the base, and the telescopic chassis is connected to the base through multiple electric telescopic rods; multiple roller feet are evenly distributed below the telescopic chassis.

[0016] Compared with the prior art, this application consists of a base, a rotatable and adjustable conveyor frame, a drive unit and a redirection unit distributed on the conveyor frame, and uses the drive unit, redirection unit and transmission belt to form a transmission and conveying system to transport goods; the middle part of the conveyor frame is rotatably connected to the support column, so that the angle of the conveyor frame can be adjusted according to the actual working conditions, so as to meet the docking between different equipment, and its applicability is wider.

[0017] Using this application for cargo transportation eliminates the need for manual handling and transportation of goods, thus saving labor time and workload.

[0018] By adopting this application, the corresponding quantity can be configured according to actual needs, and the application can be moved to the work site during actual production. There is no need for large-scale deployment, which saves costs, and the idle rate is low, with a relatively higher utilization rate.

[0019] Therefore, this utility model has the advantages of saving time and effort by eliminating the need for manual transportation, reducing costs by eliminating the need for a large number of conveyor belts, and achieving high utilization. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of this utility model;

[0021] Figure 2 yes Figure 1 Enlarged view of point A in the middle;

[0022] Figure 3 This is a schematic diagram of the reversing unit of this utility model;

[0023] Figure 4 This is a schematic diagram of the transmission structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the structure of this utility model in use.

[0025] The labels in the attached diagram are as follows: 1-Conveyor frame, 2-Redirection unit, 21-Adjusting base, 22-Sliding seat, 23-Transverse rotary rod, 231-Rotating disk, 24-Slide rail, 25-Limiting plate, 26-Connecting block, 3-Mounting frame, 4-Drive motor, 41-Drive control board, 51-Adjusting rod, 52-Adjusting groove, 61-Drive roller, 62-Redirection roller, 63-Adjusting roller, 64-Transmission belt, 7-Rotating unit, 71-Rotating drive motor, 72-Rotating shaft, 73-Driven gear, 74-Rotating control board, 8-Support column, 9-Base. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and embodiments, but this should not be construed as limiting the present invention.

[0027] Example. A docking conveyor for magnetic core production, configured as follows: Figure 1 As shown, it includes a base 9, a support column 8 vertically positioned above the middle of the base 9, and a conveyor frame 1 rotatably positioned at the upper end of the support column 8; redirection units 2 are distributed at both ends of the conveyor frame 1, and a drive unit is located below one end of the conveyor frame 1; a transmission belt 64 is provided between the drive unit and the redirection unit 2; a rotating unit 7 for driving the conveyor frame 1 to rotate is provided at the top of the support column 8; the drive unit is provided with an active roller 61, and the redirection unit 2 is provided with a redirection roller 62.

[0028] like Figure 2 The rotating unit 7 includes a support frame and a rotating drive unit located at the front end of the support frame; the conveyor frame 1 has rotating shafts 72 passing through the support frame on both sides of the middle part; a driven gear 73 is sleeved on the rotating shaft 72 located at the front end; the rotating drive unit includes a rotating drive motor 71, a rotating control plate 74 and a main rotating gear sleeved on the output shaft of the rotating drive motor 71; the main rotating gear meshes with the driven gear 73; the rotating control plate 74 is provided with a switch button and an adjustment knob.

[0029] like Figure 3 The redirection unit 2 includes an adjustment base 21 distributed on the front and rear sides of the conveyor frame 1 and a sliding seat 22 slidably sleeved on the adjustment base 21; the redirection roller 62 is rotatably disposed between the outermost ends of the corresponding sliding seat 22.

[0030] The adjusting base 21 is provided with a pair of slide rails 24, and the sliding seat 22 is provided with a slide rail groove corresponding to the slide rails 24 on its inner side; the adjusting base 21 is provided with a limiting plate 25 on its outer end, and the sliding seat 22 is provided with a connecting block 26 in the middle of its end; the adjusting base 21 located on the front side is provided with a transverse rotating rod 23 that passes through the limiting plate 25 and the connecting block 26 in sequence; the front end of the transverse rotating rod 23 is provided with a smooth section corresponding to the connecting block, the rear end of the transverse rotating rod 23 is provided with an external thread section that is screwed to the limiting plate 25, and the end of the transverse rotating rod 23 is provided with a rotating disk 231; the front end of the transverse rotating rod 23 is provided with limiting nuts distributed on both sides of the connecting block 26.

[0031] like Figure 1 The drive unit includes a mounting frame 3, a drive motor 4 located on the outer side of the lower end of the mounting frame 3, and a drive control board 41 connected to the drive motor 4; the output shaft of the drive motor 4 is connected to the drive roller 61 located inside the mounting frame 3; the drive control board 41 includes a switch button and an adjustment knob.

[0032] like Figure 1 The mounting frame 3 is equipped with a tension adjustment unit at its upper end. The tension adjustment unit includes a mounting plate, a pair of symmetrically arranged adjustment rollers 63 inside the mounting plate, and adjustment rods 51 located outside both ends of the adjustment rollers 63. The mounting plate is provided with an adjustment groove 52 for horizontal sliding, and the adjustment rods 51 are slidably arranged in the adjustment groove 52. The bottom end of the adjustment rod 51 is provided with a base block, and the top of the adjustment rod 51 is fitted with a tensioning nut. The adjustment rollers 63 are rotatably sleeved between the base blocks.

[0033] like Figure 4 The transmission belt 64 passes through two redirecting rollers 62, two adjusting rollers 63 and a drive roller 61 in sequence. The drive motor 4 drives the drive roller 61 to rotate, thereby moving the transmission belt 64 to realize the transportation of goods.

[0034] The support column 8 is a hydraulic telescopic rod, which can effectively adjust the overall height of the conveyor frame 1 to meet the docking of different equipment and further improve its applicability; the base 9 is provided with a forklift slot for easy insertion of forklifts, which makes it convenient to use forklifts to transport this equipment to the required work position.

[0035] Furthermore, compared to forklift transportation, this equipment can move on its own. A telescopic chassis is installed under its base 9, and the telescopic chassis is connected to the base 9 by multiple electric telescopic rods. Four roller feet are evenly distributed under the telescopic chassis, so the equipment can be moved directly by the roller feet without the need for a forklift.

[0036] Working principle

[0037] The staff will move the equipment to the required workplace according to the actual situation; press the switch button on the rotary control panel 74, and then rotate the adjustment knob to control the rotary drive motor 71 to rotate the conveyor frame 1 so that the conveyor frame 1 is connected to the corresponding equipment;

[0038] Then, based on the actual situation, it is determined whether the position of the redirecting roller 62 needs to be adjusted. If so, the adjusting roller 63 is moved in advance to loosen the transmission belt 64. Then, the rotating disk 231 drives the adjusting base 21 to move the redirecting roller 62 laterally, thereby adjusting the position of the redirecting roller 62. After that, the adjusting roller 63 is moved to tighten the transmission belt 64.

[0039] Finally, turn on the switch button on the drive control board 41, and rotate the adjustment knob to control the drive motor 4 to start the transmission belt 64, completing the cargo transfer; the operating state is as follows. Figure 5 .

Claims

1. A docking conveyor for magnetic core production, characterized in that: It includes a base (9), a support column (8) vertically positioned above the middle of the base (9), and a conveyor frame (1) rotatably positioned at the upper end of the support column (8); the two ends of the conveyor frame (1) are provided with redirection units (2), and a drive unit is provided below one end of the conveyor frame (1); a transmission belt (64) is provided between the drive unit and the redirection unit (2); a rotating unit (7) for driving the conveyor frame (1) to rotate is provided at the top of the support column (8); the drive unit is provided with an active roller (61), and the redirection unit (2) is provided with a redirection roller (62).

2. The docking conveyor equipment for magnetic core production according to claim 1, characterized in that: The rotating unit (7) includes a support frame and a rotating drive unit located at the front end of the support frame; the conveyor frame (1) has rotating shafts (72) that pass through the support frame on both sides of the middle part; a driven gear (73) is sleeved on the rotating shaft (72) located at the front end; the rotating drive unit includes a rotating drive motor (71), a rotating control plate (74) and a main rotating gear sleeved on the output shaft of the rotating drive motor (71); the main rotating gear meshes with the driven gear (73); the rotating control plate (74) is provided with a switch button and an adjustment knob.

3. The docking conveyor equipment for magnetic core production according to claim 1, characterized in that: The redirection unit (2) includes an adjustment base (21) distributed on the front and rear sides of the conveyor frame (1) and a sliding seat (22) slidably sleeved on the adjustment base (21); the redirection roller (62) is rotatably disposed between the outermost ends of the corresponding sliding seat (22).

4. The docking conveyor equipment for magnetic core production according to claim 3, characterized in that: The adjusting base (21) is provided with a pair of slide rails (24) on the outside, and the sliding seat (22) is provided with a slide rail groove corresponding to the slide rails (24) on the inside; the adjusting base (21) is provided with a limiting plate (25) on the outer side of the end, and the sliding seat (22) is provided with a connecting block (26) in the middle of the end; the adjusting base (21) located on the front side is provided with a transverse rotating rod (23) that passes through the limiting plate (25) and the connecting block (26) in sequence; the front end of the transverse rotating rod (23) is provided with a smooth section corresponding to the connecting block, the rear end of the transverse rotating rod (23) is provided with an external thread section that is screwed to the limiting plate (25), and the end of the transverse rotating rod (23) is provided with a rotating disk (231); the front end of the transverse rotating rod (23) is provided with limiting nuts distributed on both sides of the connecting block (26).

5. The docking conveyor equipment for magnetic core production according to claim 1, characterized in that: The drive unit includes a mounting frame (3), a drive motor (4) located on the outer side of the lower end of the mounting frame (3), and a drive control board (41) connected to the drive motor (4); the output shaft of the drive motor (4) is connected to the drive roller (61) located in the mounting frame (3); the drive control board (41) includes a switch button and an adjustment knob.

6. The docking conveyor equipment for magnetic core production according to claim 5, characterized in that: The mounting frame (3) is provided with a tension adjustment unit at its upper end; the tension adjustment unit includes a mounting plate, a pair of symmetrically arranged adjustment rollers (63) in the mounting plate and adjustment rods (51) located outside both ends of the adjustment rollers (63); the mounting plate is provided with an adjustment groove (52) for horizontal sliding, and the adjustment rods (51) are slidably arranged in the adjustment groove (52); the bottom end of the adjustment rod (51) is provided with a base block, and the top of the adjustment rod (51) is fitted with a tightening nut; the adjustment rollers (63) are rotatably fitted between the base blocks.

7. The docking conveyor equipment for magnetic core production according to claim 1, characterized in that: The support column (8) is a hydraulic telescopic rod; the base (9) has a forklift slot below it for easy insertion of forklifts.

8. The docking conveyor equipment for magnetic core production according to claim 1, characterized in that: The base (9) is provided with a telescopic chassis below it, and the telescopic chassis is connected to the base (9) by multiple electric telescopic rods; multiple roller feet are evenly distributed below the telescopic chassis.

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